Heatilator CONSTITUTION C-40 Bedienungsanleitung

EPA CERTIFIED WOODBURNING

FIREPLACE

Fire Risk.

WARNING

For use with solid wood fuel only.

Other fuels may overre and generate

poisonous gases (i.e. carbon monoxide).

O-T L

Tested and

Listed by

Portland

Oregon USA

OMNI-Test Laboratories, Inc.

CUS

Model(s):

Installation Manual

Installation and Fireplace Setup

WARNING

HOT SURFACES!

Glass and other surfaces are hot during

operation AND cool down.

Hot glass will cause burns.

• DO NOT touch glass until it is cooled

• NEVER allow children to touch glass

• Keep children away

• CAREFULLY SUPERVISE children in same room as

replace.

• Alert children and adults to hazards of high temperatures.

High temperatures may ignite clothing or other ammable

materials.

• Keep clothing, furniture, draperies and other ammable

materials away.

INSTALLER: Leave this manual with party responsible for use and operation.

OWNER: Retain this manual for future reference.

C40

NOTICE: DO NOT discard this manual!

• DO NOT store or use gasoline or other am-

mable vapors and liquids in the vicinity of this

or any other appliance.

• DO NOT overre. Overring will void your

warranty.

• Comply with all minimum clearances to com-

bustibles as specied. Failure to comply may

cause house re.

WARNING: If the information in these

instructions is not followed exactly, a re

or explosion may result causing property

damage, personal injury, or death.

Pour demander un exemplaire

en français de ce Manuel

du propriétaire, visitez www.

heatnglo.com/translations.

Installation and service of this appliance should be

performed by qualied personnel. Hearth & Home

Technologies recommends HHT Factory Trained or

NFI Certied professionals.

Heatilator • C40 Constitution • 480-2340 Installation Manual • Rev K • 8/24/15

Safety Alert Key:

• DANGER! Indicates a hazardous situation which, if not avoided will result in death or serious injury.

• WARNING! Indicates a hazardous situation which, if not avoided could result in death or serious injury.

• CAUTION! Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.

• NOTICE: Indicates practices which may cause damage to the replace or to property.

Table of Contents

1 Product Specic & Important Safety Information

A. Fireplace Certication 4

B. Glass Specications 5

C. Non-Combustible Materials 5

D. Combustible Materials 5

E. Electrical Codes 5

2 Getting Started

A. Typical Fireplace System 6

B. Design and Installation Considerations 7

1. Selecting Fireplace Locations 7

2. Locating Fireplace & Chimney 8

C. Tools and Supplies Needed 9

D. Inspect Fireplace and Components 9

E. Fireplace System Requirements 9

3 Framing and Clearances

A. Fireplace Dimensions 10

B. Clearances 11

1. Minimum Clearances 12

C. Construct the Chase 13

D. Frame the Fireplace 14

E. Secure and Level the Fireplace 14

F. Protective Metal Hearth Strips 15

G. Facing Material 15

H. Outside Air Kit 16

I. Heat Zone Kit (Optional) 18

4 Electrical Wiring

Chimney and Termination Requirements

A. Chimney Requirements 22

B. Offsets/Returns 23

C. Termination Requirements 24

6 Chimney Installation

A. Typical Chimney System 25

B. Assemble Chimney Sections 26

C. Install Chimney Air kit (CAK4A) 26

D. Secure Offset/Return 28

E. Install Ceiling Firestops 28

F. Install Attic Insulation Shield 29

G. Roof Penetration 30

H. Manufactured Home Installation 30

I. Install Chase/Chase Top 31

J. Termination Cap Requirements 32

K. Install Termination Cap 32

7 Finishing

A. Template 34

B Finish the Wall 34

1. Stone, Brick Finish 34

2. Tile, Granite, Marble Finish 34

C. Mantel and Wall Projections 35

D. Finishing the Hearth Extension 35

E. Non-Combustible Sealant Material 37

8 Fireplace Setup

A. Firebrick Placement 38

B. Bafe and Blanket Placement 39

9 Reference Materials

A. Chimney Components 40

B. Accessories 44

MESH-HHT Firescreen 44

2Heatilator • C40 Constitution • 480-2340 Installation Manual • Rev K • 8/24/15

►

Customer:

Lot/Address

Model (circle one): C40

Fireplace Install YES IF NO, WHY?

Verified that the chase is insulated and sealed. (Pg. 13)

Required non-combustible board is installed. (Pg. 15)

Verified clearances to combustibles. (Pg. 11)

Fireplace is leveled and secured. (Pg. 14)

Hearth extension size/height decided. (Pg. 14 & 37)

Outside air kit installed. (Pg. 16)

Optional Heat Zone has been installed by a qualified service technician. (Pg. 18)

Chimne

Section 5 (Pg. 22)

Chimney configuration complies with diagrams.

Chimney installed, locked and secured in place with proper clearance.

Roof flashing installed and sealed.

Terminations installed and sealed.

Electrical Section 4 (Pg. 21)

Switch wires properly installed.

Finishing Section 7 (Pg. 34)

Combustible materials not installed in non-combustible areas

Dealer/Distributor Phone #

Serial #:

WARNING! Risk of Fire or Explosion! Failure to install fireplace acording to these instructions can lead to a fire or

explosion.

Firestops installed.

Chimney air kit installed.

Attic insulation shields installed.

ATTENTION INSTALLER:

Follow this Standard Work Checklist

This standard work checklist is to be used by the installer in conjuction with, not instead of, the instructions contained in this installation

manual.

Date Installed:

Location of Fireplace:

Installer:

Combustible materials not installed in non

combustible areas

Verified all clearances meet installation manual requirements.

Mantels and wall projections comply with installation manual requirements.

Protective hearth strips and hearth extension installed per manual requirements.

Fireplace Setup Section 8 (Pg. 38)

All packaging and protective materials removed.

Firebrick, baffle and ceramic blanket installed correctly.

Facia and doors properly installed.

All packaging materials are removed from inside/under the fireplace.

Hearth & Home Technologies recommends the following:

• Photographing the installation and copying this checklist for your file.

• That this checklist remain visible at all times on the fireplace until the installation is complete.

Comments communicated to party responsible

Part # 4017-255 • Rev B • 01/29/13

__________________________ by ______________________on _________

(Builder/Gen. Contractor) (Installer) (Date)

Comments: Further description of the issues, who is responsible (Installer/Builder/Other Trades, etc.) and corrective action needed:

_________________________________________________________________________________________________

Manual bag and all of its contents are removed from inside/under the fireplace and

given to the party responsible for use and operation.

________________________________________________________________________________________________________

Heatilator • C40 Constitution • 480-2340 Installation Manual • Rev K • 8/24/15

1 Product Specic & Important Safety Information

A. Appliance Certication

This replace system has been tested and listed in ac-

cordance with UL127 and ULC-S610-M87 and (UM)84-

HUD standards for installation and operation in the United

States and Canada as described in this manual.

Check with your local building code agency before you

begin your installation to ensure compliance with local

codes, including the need for permits and follow-up in-

spections. Be sure local building codes do not supersede

UL specications and always obtain a building permit so

that insurance protection benets cannot be unexpectedly

cancelled.

Heat & Glo is a registered trademark of Hearth & Home

Technologies.

Model: Constitution

Laboratory: OMNI Test Laboratories, Inc.

Report No: 061-S-50-2

Type: Wood Fireplace

Standard: UL127 and ULC-S610-M87 and

(UM) 84-HUD, Manufactured

Home Approved.

BTU & Efciency Specications

The Heatilator Constitution meets the U.S. Environmental

Protection Agency’s crib wood emission limits for wood

heaters sold after May 15, 2015.

EPA Certication #: 569

EPA Certied Emissions: 3.3 grams per hour

*LHV Tested Efciency: 77.2 %

**HHV Tested Efciency: 71.5%

***EPA BTU Output: 11,300 to 51,200 / hr.

****Peak BTU/Hour Output: 74,900

Vent Size: 6 inches

Firebox Size: 2.7 cubic feet

Recommended Log Length: 22 inches

Fuel Seasoned Cord Wood

* * Weighted average LHV (Low Heating Value) efciency using

Douglas Fir dimensional lumber and data collected during EPA

emission test. LHV assumes the moisture is already in a vapor

state so there is no loss in energy to vaporize.

****Weighted average HHV (High Heating Value) efciency using

Douglas Fir dimensional lumber and data collected during EPA

emission test. HHV includes the energy required to vaporize the

water in the fuel.

***A range of BTU outputs based on EPA Default Efciency and

the burn rates from the low and high EPA tests, using Douglas

Fir dimensional lumber.

****A peak BTU out of the appliance calculated using the maxi-

mum rst hour burn rate from the High EPA Test and the BTU

content of cordwood (8600) times the efciency.

4Heatilator • C40 Constitution • 480-2340 Installation Manual • Rev K • 8/24/15

►

E. Electrical Codes

NOTICE: This replace must be electrically wired and

grounded in accordance with local codes or, in the

absenceoflocalcodes,withNational Electric Code ANSI/

NFPA 70-latest edition or the Canadian Electric Code

CSA C22.1.

• A 110-120 VAC circuit for this product must be protected

with ground-fault circuit-interrupter protection, in

compliance with the applicable electrical codes, when

it is installed in damp locations.

WARNING! Improperinstallation,adjustment,alteration,

serviceormaintenancecancauseinjuryorpropertydam-

age.

D. Combustible Materials

• Materials made of or surfaced with any of the following

materials:

- Wood - Compressed paper

- Plant bers - Plastic

- Plywood/OSB - Sheet rock (drywall)

• Any material that can ignite and burn; ame proofed or

not, plastered or un-plastered

C. Non-Combustible Materials

• Materials which will not ignite and burn, composed of

any combination of the following:

- Steel - Iron

- Brick - Tile

- Concrete - Slate

- Glass - Plasters

• Materials reported as passing ASTM E 136, Standard

Test Method for Behavior of Metals, in a Vertical Tube

Furnace at 750° C

B. Glass Specications

This replace is equipped with 5 mm ceramic glass. Re-

place glass only with 5 mm ceramic glass. Please contact

your dealer for replacement glass.

NOTICE: Thisinstallationmustconformwithlocalcodes.Inthe

absenceoflocalcodesyoumustcomplywiththeUL127,(UM)

84-HUD and NFPA211 in the U.S.A. and the ULC610-M87

and CAN/CSA-B365 Installation Codes in Canada.

WARNING! Risk of Fire! Hearth & Home Technologies

disclaimsanyresponsibilityfor,andthewarrantyandagen-

cylistingwillbevoidedbythefollowingactions.

DO NOT:

• installoroperatedamagedreplace

• modifyreplace

• install other than as instructed by Hearth & Home

Technologies

• operate the fireplace without fully assembling all

components

• overre

• installanygaslogset

• installanycomponentnotapprovedbyHearth&Home

Technologies

• installpartsorcomponentsnotListedorapproved

Improper installation, adjustment, alteration, service or

maintenance can cause injury or property damage. For

assistance or additional information, consult a qualied

installer,serviceagencyoryourdealer.

WARNING! Risk of Fire!

 Hearth & Home Technologies is not responsible for

discoloration, cracking or other material failures of

nishingmaterialsduetoheatexposureorsmoke.

 • Choosenishingmaterialscarefully.

Heatilator • C40 Constitution • 480-2340 Installation Manual • Rev K • 8/24/15

2 Getting Started

Non-combustible

roof flashing maintains

minimum clearance

around chimney

Additional lateral

support for chimney

above roof (or enclosed

in chase) if needed

Enclosed space above

and around fireplace

Support straps

on rafter supports

chimney (not shown)

Outside

combustion air

Outside

combustion air

Termination Cap

Chimney penetrates roof

preferably without affecting

roof rafters

Storm Collar

Offset/Return

(with hanger straps)

Attic insulation shield

must be used here to

keep insulation away

from chimney if

attic is insulated

Framing headed

off in ceiling joists

Mantel

Decorative facing

and trim

Factory-built fireplace

Chimney system

Combustible

framing/header

on top of V-shaped

standoffs (spacers)

Hearth extension

Protective metal

hearth strip(s)

Chimney Air kit required for

SL chimney

A. Typical Fireplace System

Figure 2.1 Typical Fireplace System

6Heatilator • C40 Constitution • 480-2340 Installation Manual • Rev K • 8/24/15

In an exterior chase

or projecting into a

garage

Across a corner

Along a wall

As a

room

divider

24 in.

(610mm)

24 in.

(610mm)

24 in.

(610mm)

48 in.

(1219mm)

24 in.

(610mm)

Figure 2.2 Fireplace Locations

NOTICE:

• Illustrationsandphotosreecttypicalinstallationsand

are FOR DESIGN PURPOSES ONLY.

• Illustrations/diagramsarenotdrawntoscale.

• Actualinstallation/appearancemayvaryduetoindividual

design preference.

• Hearth&HomeTechnologiesreservestherighttoalter

its products.

NOTICE:Inadditiontotheseframingdimensions,also

referencethefollowingsection:

• Clearances(Section3).

NOTICE:

Aminimum1in.airclearanceatthebackanda

minimum 1 in. air clearance to the sides of the

replaceassemblymustbemaintained.

Chimneysectionsatanylevelrequirea2in.mini-

mumairspaceclearancebetweentheframing

andchimneysections.

B. Design and Installation Considerations

NOTICE: Checkbuildingcodespriortoinstallation.

• Installation MUST comply with local, regional, state and

national codes and regulations.

• Consult insurance carrier, local building inspector, re

ofcials or authorities having jurisdiction over restrictions,

installation inspection and permits.

1. Selecting Fireplace Locations

This replace may be used as a room divider, installed

along a wall, across a corner or used in an exterior chase.

See Figure 2.2.

Locating the replace in a basement, near frequently

opened doors, central heat outlets or returns, or other

locations of considerable air movement can affect the

performance.

Outside air must be used for combustion. The C40 comes

equipped with an outside air inlet to feed combustion air

from outside the home, along with an outside air termina-

tion cap; the rigid metal duct is required but not supplied.

Consideration should be given to these factors before

deciding on a location.

Model # A B C D E F G H I

C40 (dimensions for

nished walls)

in. 42-1/4 16 89-1/2 63-5/16 22-7/16 44-3/4 14-1/16 55-15/16 50-7/8

mm 1073 406 2273 1608 570 1137 357 1421 1292

Heatilator • C40 Constitution • 480-2340 Installation Manual • Rev K • 8/24/15

2. Locating Fireplace & Chimney

Location of the replace and chimney will affect perfor-

mance.

• Install within the warm airspace enclosed by the building

envelope. This helps to produce more draft, especially

during lighting and die-down of the re.

• Penetrate the highest part of the roof. This minimizes

the effects of wind loading.

• Locate termination cap away from trees, adjacent

structures, uneven roof lines and other obstructions.

• Minimize the use of chimney offsets.

• Consider the replace location relative to oor and ceiling

and attic joists.

• Take into consideration the termination requirements in

Sections 5 and 6.

Marginal Location:

• Below peak

Location NOT recommended:

• Not the highest point of the roof

• Wind loading possible

Multi-level Roofs

Windward

Leeward

Recommended Location:

• Above peak

Recommended:

• Insulated exterior chase

in cooler climates

Recommended Location:

• Above peak

• Inside heated space

Location NOT recommended:

• Too close to tree

• Below adjacent structure

• Lower roof line

• Avoid outside wall

Marginal Location:

• Wind loading possible

Not recommended in lower level due

to high negative pressure concerns

that effect draft

Figure 2.3 Recommended Chimney Locations

• Install the outside air kit with the intake facing prevailing

winds during the heating season.

• Ensure adequate outdoor air for all combustion

appliances and exhaust equipment.

• Ensure furnace and air conditioning return vents are not

located in the immediate vicinity of the replace.

• Avoid installing the replace near doors, walkways or

small isolated spaces.

• Recessed lighting should be a “sealed can” design.

• Attic hatches weather stripped or sealed.

• Attic mounted duct work and air handler joints and seams

taped or sealed.

8Heatilator • C40 Constitution • 480-2340 Installation Manual • Rev K • 8/24/15

C. Tools and Supplies Needed

Before beginning the installation be sure the following

tools and building supplies are available:

Reciprocating saw Framing material

Pliers Non-combustible sealant

Hammer Gloves

Phillips screwdriver Framing square

Flat blade screwdriver Electric drill and bits

Plumb line Safety glasses

Level Tape measure

1/2-3/4 in. length, #6 or #8 self-drilling screws

Misc. screws and nails

D. Inspect Fireplace and Components

WARNING! Risk of Fire and/or Explosion! Damaged

parts could impair safe operation. DO NOT install dam-

aged,incompleteorsubstitutecomponents.Keepre-

placedry.

• Remove replace and components from packaging and

inspect for damage.

• Vent system components and doors are shipped in

separate packages.

• Report to your dealer any parts damaged in shipment.

• Read all the instructions before starting the

installation. Follow these instructions carefully

during the installation to ensure maximum safety

and benet.

E. Fireplace System Requirements

The Heatilator replace system requirements consist of

the following:

• Fireplace

- Firebrick (included with replace)

- Door (included with replace)

- Non-combustible facing material (included with

replace)

- Hearth Extension

• Outside Air System (hood and collars included with

replace)

• Fascia (included with replace)

• Chimney System

- Chimney air kit (included with replace, required with

SL300 series chimney)

- Attic Insulation Shield (included with replace)

- Chimney termination cap

• Non-combustible nish material

Optional components include:

• Firescreen

• Lintel Bar

• Heat Zone Kit

Heatilator • C40 Constitution • 480-2340 Installation Manual • Rev K • 8/24/15

3 Framing and Clearances

A. Fireplace Dimensions

Fan Electrical Access

(right side of fireplace)

(733 mm)

(940mm)

(1016 mm)

(1067 mm)

(305 mm)

(422 mm)

(149 mm)

(791 mm)

(1022 mm)

(1111 mm)

(89 mm)

(283 mm)

(587 mm)

(25 mm)

(22 mm) (248 mm)

(175 mm)

Figure 3.1 Fireplace Dimensions

10 Heatilator • C40 Constitution • 480-2340 Installation Manual • Rev K • 8/24/15

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