Heatilator GC300 series Bedienungsanleitung

This appliance may be constructed with a vertical or horizontal direct vent termination system.

~ beatilator

/ u \ The ~t h.a.IKe Ut, IV/RIJtaa.eA

\ @ LJ Heatilator Inc-

"--/ 1915 W. Saunders Street

Mt. Pleasant, IA 52641

a HON INDUSTRIES company

DIRECT VENT HEAT CIRCULATING SERIES GAS APPLIANCE

OWNERS MANUAL

AND INSTALLATION INSTRUCTIONS

MODELS:GC300, GC400 SERIES

This manual must be used for installation of the GC300/GC400 Series Gas

Appliance and retained by the homeowner for operating and maintenance

instructions.

FOR YOUR SAFETY

What to do if you smell gas:

.Do not try to light any

appliance.

.Do not touch any electrical

switch; do not use any

phone in your building.

.Immediately call your gas

supplier from a neighbor's

phone. Follow the gas sup-

plier's instructions.

.If you cannot reach your

gas supplier, call the fire

department.

WARNING

Improper installation, adjust-

ment, alteration, service or

maintenance can cause

injury or property damage.

Refer to this manual. For

assistance or additional

information, consult a quali-

fied installer, service agency

or the gas supplier.

FOR YOUR SAFETY IDo not store or use gasoline or other flammable vapors

and liquids in the vicinity of this or any other appliance.

GC300/GC400 SERIES DIRECT VENT GAS APPLIANCE

PLEASE RETAIN THIS MANUAL FOR FUTURE REFERENCE.

Table of Contents

II.

III.

Listings and Code Approvals ,",..,Description of the Fireplace System , "Fireplaces System Components and Dimensions , ,Pre-Installation Preparation.A. Gas Pressure , "B. High Altitude InstallatfonC. Fireplace Locations and Space Requirements ,D. Clearances ,., ,"'

E. Framing The Fireplace. ..,..F. Finishing Materials , , ".., "..

Step-By-Step Installation of the Fireplace System ,

A. Horizontal Termination , ,.., ,.., ,., ,..,..

B. Vertical Termination , ,Operating Instructions ,., "., " ,",.".,

A. Standing Pilot Operation , ,', ,' ,."B. Electronic Ignition Operation , ,", ,', """"Maintenance Instructions ,..., ,.,"", ,Trouble Shooting ,", , ,..

Replacement Parts , "., , " ,'

VI.

VII.

VIII.

IX.

Safety Precautions

1. Please read these installation instructions com-

pletely before beginning installation procedures.

Failure to follow them could cause a fireplace

malfunction resulting in serious injury and/or

property damage.

2. Always check your local building codes prior to

installation. This installation must comply with all

local, regional, state and national codes and reg-

ulations.

3. Installation and repair should be done by a quali-

fied service person. This appliance should also

be inspected annually by a qualified service per-

son. More frequent inspections/cleaning may be

required due to excessive lint from carpeting,

bedding material, etc. It is imperative that the

control compartment, burners and circulating air

passage ways of the appliance be kept clean.

4. The GC300 and GC400 fireplaces are vented

decorative gas appliances. Do not burn wood or

other material in this appliance.

5. NEVER leave children unattended when there is

a fire burning in the fireplace.

6. This fireplace may be vented horizontally through

an outside wall or vertically above the roof line

and must not be connected to a chimney flue ser-

vicing a solid fuel burning appliance.

7. NEVER use gasoline, gasoline-type lantern fuel,

kerosene, charcoal lighter fluid, or similar liquids

in this fireplace. Keep any flammable liquids a

safe distance from the fireplace.

8. While servicing this fireplace, always shut off all

electricity and gas to the fireplace. This will pre-

vent possible electrical shock or burns. Also,

make sure the unit is completely cooled before

servicing.

9. During any pressure testing of the gas supply

piping system that exceeds test pressures of 1/2

psig, this appliance and its individual shut-off

valve must be disconnected from the piping sys-

tem. If test pressures equal to or less than 1/2

psig are used in pressure testing the gas supply

piping system, this appliance must be isolated

from the piping system by closing its individual

manual shut-off valve during testing.

10. Do not use this appliance if any part has been

under water. Immediately call a qualified service

technician to inspect the appliance and to replace

any part of the control system and any gas con-

trol which has been under water.

11. Be sure to provide adequate clearances around

the air openings into the combustion chamber

and adequate accessibility clearances for servic-

ing and proper operation.

1-96 223131G

GC300/GC400 SERIES DIRECT VENT GAS APPLIANCE

rI. LISTINGS AND CODE APPROVALS

r"-

II. DESCRIPTION OF THE FIREPLACE SYSTEM

Tools and building supplies normally

required for installation.

Tools Building Supplies

Saw Wall-finishing materials

Pliers Framing material

Hammer Fireplace surround

Phillips screwdriver Caulking material

Tape measure

Plumb line

Leveler

Electrical drills/bits

Square

This HEATILATOR system consists of the following:

1. Fireplace

2. Venting System

3. Termination

Optional components include:

1. Trim kits

2. Fan kit

3. Remote control

12-94 3 23131A

u.s. and Canada Certification

The GC300, GC400 Series Gas Appliance has been

tested in accordance with the ANSI standard

Z21.50b-1990 or, in Canada, the current CAN/CGA

M2.22-M86, IR41, and IR55 and have been LISTED

by Underwriters Laboratories Inc. for installation and

operation as described in these Installation and

Operating Instructions. All components are UL, AGA,

CGA or CSA safety certified.

Local codes

Check with your local building code agency prior to

installing this appliance to ensure compliance with

local codes, including the need for permits and fol-

low-up inspections. This installation must conform

with local codes or, in the absence of local codes,

with the National Fuel Gas Code, ANSI Z223.1-latest

edition, in the U.S.A. and the CANI-B149-latest edi-

tion, in Canada.

Optional components

This gas appliance has been tested and listed for use

with the optional components listed on page 4. Many

optional components may be purchased separately

and installed at a later date. However, installation of

a remote control or fan kit will require electrical

power. To avoid costly reconstruction, electrical

power should be connected to the unit at the time of

The GC300, GC400 series are direct vent decorative gas appliances. Combustion air is supplied from outside, not

from inside the house as with other types of appliances. While a significant amount of heat is created by the

GC300/GC400; it is not intended to be and, therefore, should not be used as a heater.

the initial fireplace installation for possible addition of

these accessories at a later date.

Fuel

Any additions, changes or conversions required in

order for the appliance to satisfactorily meet the

application needs must be made by a Heatilator dis-

tributor using factory specified and approved parts.

This product is manufactured to use natural gas or

propane gas, depending on model purchased. A nat-

ural gas unit can be converted to use propane, but

only if done by a qualified service technician and

only if the CKP Natural Gas to Propane Gas

Conversion Kit is used. In the event your appliance

must be converted back to natural gas from propane,

you must use a CKN Propane Gas to Natural Gas

Conversion Kit.

If any assistance is required during installation please

contact your local dealer or contact Heatilator

Customer Relations Department, 1915 W. Saunders

Street, Mt. Pleasant, Iowa 52641 .

HEATILATOR@ is a registered trademark of

Heatilator Inc., a HON INDUSTRIES company.

GCJOO/GC400 SERIES DIRECT VENT GAS APPLIANCE

III. FIREPLACE SYSTEM COMPONENTS

The table below is a list of only those components which may be safely used with this appliance.

Catalog Number Description

GC300

GC400 36" natural gas, standing pilot, heat circulating appliance

42" natural gas, standing pilot, heat circulating appliance

The following suffixes are defined as follows:

no suffix

Natural Gas, Standing Pilot

Propane Gas, Standing Pilot

Natural Gas, Electronic Ignition

Propane Gas, Electronic Ignition

Example: GC400LE is a 42", electronic ignition, propane gas, heat circulating appliance

GC300L is a 36", standing pilot, propane gas, heat circulating appliance

CKP

CKN

BC10

BC11

CS200

CV6

EL45

FK4

FS6

RC4

RC5

RC6

RF6

TA1

159428

VK5

VK12

VK24

VK36

VK48

VS4

WS6

TK6CA

TK6C8

TK6CC

TK7CA

TK7C8

TK7CC

TK40A

TK408

TK46A

TK468

TK3018

TK4018

DF300A

DF3008

DF400A

DF4008

Natural gas to propane gas conversion kit

Propane gas to natual gas conversion kit

Fan motor rheostat control

Automatic Variable Blower Control

Direct vent cap shield (for horizontal termination)

Vertical termination cap

45 degree elbow

Fan kit, 160 CFM

Firestop spacer (for vertical termination)

Remote control (standing pilot)

Remote control (electronic ignition)

Battery operated remote control (standing pilot models only)

Roof Flashing (for vertical termination)

Horizontal termination kit including one termination cap, one starter elbow (15942B)

and one VK24 (chimney section)

Starter elbow (If elbow used, must be first elbow)

90 degree elbow

12" length vent pipe

24" length vent pipe

36" length vent pipe

48" length vent pipe

Vertical vent support

Wall shield to ensure horizontal clearances

Brushed brass louvre trim kit (4 bars) -GC300 series

Polished brass louvre trim kit (4 bars) -GC300 series

Polished chrome louvre trim kit (4 bars) -GC300 series

Brushed brass louvre trim kit (4 bars) -GC400 series

Polished brass louvre trim kit (4 bars) -GC400 series

Polished chrome louvre trim kit (4 bars) -GC400 series

Antique brass perimeter trim kit -GC300 series

Polished brass perimeter trim kit -GC300 series

Antique brass perimeter trim kit -GC400 series

Polished brass perimeter trim kit -GC400 series

Polished brass front trim kit (6 bars, 1 hood) -GC300 series

Polished brass front trim kit (6 bars, 1 hood) -GC400 series

Fixed Original style bi-fold antique brass glass doors -GC300 series

Fixed Original style bi-fold polished brass glass doors -GC300 series

Fixed Original style bi-fold antique brass glass doors -GC400 series

Fixed Original style bi-fold polished brass glass doors -GC400 series

12-94 423131A

GC300/GC400 SERIES DIRECT VENT GAS APPLIANCE

AIR

SLOTS~ HOOD

ALOCATION,~

ELECTRICAL t

PASS-T~O~S~I

~~ 38'/2"

~ ,.'- -I

I385/ "

42" 8

MIN.

MANTEL

HEIGHT

r24'/."1

r~1 m~4"

23" <+7-

I. 41" .1

TOP VIEW

1'1."

r+J--1

m4JR1~

73/."~ L15/,6" r 36"--11

--41" .t

8'!,6"

GC300

DIMENSIONS

NOTE:

DIMENSIONS NOT

SHOWN FOR THE GC400

ARE THE SAME AS THE

GC300

r3O'/2"1

1 /w-!j; 'I."

I. 47"1

liH

'c,

11--42"~

I. 47" - TOP VIEW

GC400

DIMENSIONS

Please refer to page 7 for framing dimensions.

TK6CA,CB,CC

TK7CA,CB,CC

TK301 B

TK401 B

TK40A,B

TK46A,B

GC300/GC400 SERIES DIRECT VENT GAS APPLIANCE

-< >

WS6

Wall Shield FS6

Firestop Spacer

1-=+-10"

~-7245/8"

--.z 301/2"

<\1 t

5"r

EL45

45° Elbow

RF6

Roof Flashing

VK5

90° Elbow

Chimney Section

VK12

VK24

VK36

VK48

Actual

length

12"

24"

36"

48"

Useable

length

10%"

22%"

34%"

46%"

r-A-1~

-L~

511.~~8"

T I

Chimney Sections

TA1

Horizontal Termination Kit r~24"

~-L

+~-T

VK24

Chimney Sections

12-94 6 23131A

ThebiIl4t~ tiz-~~

GC300/GC400 SERIES DIRECT VENT GAS APPLIANCE

INSTALLATION AND REPAIR SHOULD BE DONE BY A QUALIFIED SERVICE PERSON. THE

APPLIANCE SHOULD BE INSPECTED BEFORE USE AND AT LEAST ANNUALLY BY A QUAL-

IFIED SERVICE PERSON. MORE FREQUENT CLEANING MAY BE REQUIRED DUE TO EXCES-

SIVE LINT FROM CARPETING, BEDDING MATERIAL, ETC. IT IS IMPERATIVE THAT CON-

TROL COMPARTMENTS, BURNERS AND CIRCULATING AIR PASSAGEWAYS OF THE APPLI-

ANCE BE KEPT CLEAN.

DUE TO HIGH TEMPERATURES, THE APPLIANCE SHOULD BE LOCATED OUT OF TRAFFIC

AND AWAY FROM FURNITURE AND DRAPERIES.

WARNING: THIS APPLIANCE MAY ONLY USE THE DIRECT VENT CHIMNEY SYSTEM SUP-

PLIED WITH THE UNIT AND MUST NOT BE CONNECTED TO A CHIMNEY FLUE SERVICING A

SEPARATE SOLID FUEL OR GAS FUEL BURNING APPLIANCE.

A. GAS PRESSURE

,... For natural gas, the minimum inlet gas supply pres-

.sure is 4.5 inches water column, and the maximum

inlet gas pressure is 7.0 inches water column, for

the purpose of input adjustment. GC300 input rate

is 29,000 Btu/hr. GC400 input rate is 33,000

Btu/hr. For propane gas, the inlet gas supply pres-

sure must be at least 11.0 inches water column and

a maximum 14.0 inches water column.

A 1/8" NPT plugged tapping is provided on the gas

control valve, near the outlet to the main burner

immediately upstream of the gas supply connection

to the appliance, accessible for a test gage connec-

tion.

Optimum manifold pressure is 3.5 inches water col-

umn for natural gas and is 10.5 inches water colum

for propane gas.

B. HIGH ALTITUDE INSTALLATION

For U.S. installation, units are tested and approved

for elevations from 0-2000 feet.

When installing this unit at an elevation above 2000

feet, United States codes require a decrease of the

input rating by changing the existing burner orifice

to a smaller size. Input should be reduced 4 per-

cent for each 1000 feet above sea level. Check

with the local gas utility for proper orifice size identi-

fication. The GC300 series uses a.110 in./2.80 mm

on natural gas versions and a .063 in./1.60 mm on

propane versions. The GC400 series uses a. 113

in./2.87 mm. orifice size on natural gas versions and

a .067 in./1.70 mm. orifice size on propane gas ver-

sions.

For Canadian installation, units are certified for ele-

vations from 0-4500 feet. When installing this unit

at an elevation between 0-4500 feet in Canada, the

input rating does not need to be reduced.

When installing this unit at an elevation above 4500

feet in Canada, check with local authorities.

Consult your local gas company for assistance in

determining the proper orifice for your location or

refer to ANSI Z223. 1-latest edition, Appendix F.

C. FIREPLACE LOCATIONS AND SPACE

REQUIREMENTS

This appliance may be installed along a wall, across

a corner or use an exterior chase. The GC300 or

GC400 Series may be installed at a height level with

the floor, or it can be raised up from the floor to

enhance its visual impact. Figure 1 illustrates a vari-

ety of ways the appliance may be located in a room.

These appliances are also certified for installation in

a bedroom or bed/sitting room in the U.S. and

Canada.

D. CLEARANCES

The following clearances to combustibles must be

maintained: Minimum clearances to the top stand-

offs of the unit -0", floor -0", back -1/2", sides -

1/2", face of the unit to ceiling -30". Minimum

clearances to venting are as follows: Horizontal

runs require a 3" minimum air space on the top and

a 1" minimum air space on the sides and bottom of

the chimney section. Vertical rise sections require a

1" minimum air space completely around the chim-

ney section.

23131A12-94 7

GC300/GC400 SERIES DIRECT VENT GAS APPLIANCE

~E. FRAMING THE FIREPLACE

The GC300 Series Gas Appliance will fit a framed

opening of 42" w X 23~" d X 38%" h.

The GC400 Series Gas Appliance will fit a framed

opening of 48" w X 23~" d X 38%" h.

Figure 1

Fireplace Locations and Clearances

Figure 2 & 2A shows a typical framing of this fire- ,

place assuming combustible materials are used. All

required clearances to combustibles around the fire-

place must be adhered to. A 1/2" air clearan~.:: must

be maintained at the back and sides of the firebox

assembly. Any framing on top of the fireplace must

be above the top standoffs. Chimney sections for a

horizontal run require a 3" minimum air space on top

and a 1" minimum air space on the sides and bot-

tom. Vertical rise sections require a 1" minimum air

space completely around the chimney section.

Flue outside diameter: 8"

Minimum firestop framing: 10" X10"

Face of header to the center of the firestop fram-

ing: 11;'16"

..WIth TB2

Figure 2A

GC400 Framing

23131H

6-96 8

GC300/GC400 SERIES DIRECT VENT GAS APPLIANCE

.1"""""" NON-COMBUSTIBLE

FINISHING MATERIAL

ONL Y MAYBE APPLIED

NON- DRY WALL LIP TO THE BLACK FACE ;

COMBUSTIBLE 518" DEEP OF THE UNIT BUT ~;

SEALANT ~UST NEVER COVERTHE GRILLES.

..:':'::.:.~:,'.' I

~COMBUSTI ~BLE' ,FINISHING -"MATERIAL. .'..

'":' '~

'I >GRILLES

Figure 3

Finishing Materials

WARNING

GRILLES ON THIS APPLIANCE CANNOT,

IN ANY WAY, BE COVERED AS IT MAY

CREATE A FIRE HAZARD.

THE SYSTEM

~WARNING

BEFORE STARTING, DO THE FOLLOWING:

1. WEAR GLOVES AND SAFETY GLASSES FOR PROTECTION.

2. KEEP HAND TOOLS IN GOOD CONDITION. SHARPEN CUTTING EDGES AND

MAKE SURE TOOL HANDLES ARE SECURE.

3. ALWAYS MAINTAIN THE MINIMUM AIR SPACE REQUIRED TO THE ENCLOSURE TO

PREVENT FIRE.

sides. These clearances must be maintained at all

times. The maximum horizontal run allowed for

venting is 26 feet. The maximum vertical rise

allowed for horizontal termination is 25 feet. See

Figure 5.

1. Assembling chimney sections. Attach either a

159428 (starter elbow) or straight pipe section

(depending upon your specific installation) to the

top of the appliance. Secure with the three screws

supplied. Use only pipe supplied and listed for use

with this appliance and the appropriate number of

direct vent sections. MAINTAIN MINIMUM ClEAR-

ANCES OR GREATER AROUND THE CHIMNEY

SYSTEM. Do not pack air spaces with insulation or

other material.

STEP 1 -Positioning the firebox

This fireplace may be placed on a combustible or

non-combustible continuous, flat surface. Slide the

unit into position and level the fireplace from side-to-

side and front-to-back. Shim with non-combustible

material, such as sheet metal, as necessary.

Secure the fireplace by bending out the nailing

flanges located on each side of the fireplace and

nailing the unit to the framing. See Figure 4.

STEP 2 -Termination

Two types of termination are available for this appli-

ance, horizontal and vertical. For vertical termina-

tion, skip section A and advance to section B on

page 11.

A. Horizontal Termination

Minimum combustible clearances to the vent on a

horizontal run is 3" on top and 1" on the bottom and

23131A12-94 9

v. STEP-BY-STEP INSTALLATION OF

F. FINISHING MATERIALS

Only non-combustible materials may be used to

cover the black fireplace front.

Combustible Finishing Material. Material made

of or surfaced with wood, compressed paper, plant

fibers, plastics, or any material capable of igniting

and burning, whether flame proofed or not, plas-

tered or unplastered.

Non-combustible Finishing Material. Material

which will not ignite and burn. Such materials are

those consisting entirely of steel, iron, brick, tile,

concrete, slate, glass or plasters, or combination

thereof, or have UL Fire rating of Zero (0).

High Temperature Sealant Material. Sealants

that will withstand high temperatures; General

Electric RTV1O3 (Black), or equivalent. Rutland,

Inc. Fireplace Mortar #63, or equivalent.

After completing the framing and applying the fin-

ishing material (dry wall) over the framing, a non-

combustible sealant, one-half inch wide maximum,

must be used to close off any gaps at the top and

sides between the fireplace and facing to prevent

cold air leaks. See Figure 3.

GC300/GC400 SERIES DIRECT VENT GAS APPLIANCE

2. Preparing the wall for interior wall shield. A

hole measuring 10" wide x 12" high must be cut

and framed in the exterior wall where venting will be

terminated. If the wall being penetrated is con-

structed of non-combustible material, i.e. masonry

block or concrete, a 9" diameter port is acceptable.

The hole must be positioned so the chimney system

will have a 1/4" rise AND be perpendicular to the

wall. See Figure 6. The height of the hole must be

located to meet all local and national codes and not

be easily blocked or obstructed. The minimum

height to the top of the exterior wall hole is 50~"

from the base of the unit. This figure will increase

by the length of each vertically positioned chimney

section added to the venting system.

Figure 4

Nailing Flanges

I. .' 26'MAX. '1

25'

MAX-

I "

16'+-1 I

~-~;.~,/1

JI; I"

~'.'",

--~ SO'i ""MtN VENTING CAN ONLy

TO Top of TERMINATE WITHIN

EXTERIOR THIS AREA.

~OE

16'liMIN..

3'MAX.

...This dimension corresponds to the maximum horizontal run.

This dimension will decrease 114"per foot for lesser runs.

Figure 5

Horizontal Length

Figure 6

Exterior Wall Hole

3. Interior Wall Shield. An interior wall shield

must be installed each time the venting system

penetrates a wall. This shield has been designed

to maintain the minimum clearances needed for

the venting system and prevent cold air infiltra-

tion.

After the venting hole has been cut and framed,

secure an interior wall shield into position with

four 1" fasteners, one in each corner. Bend out

the tabs located on the inner portion of the wall

shield and use a 1/2" screw to secure each tab to

the penetrating pipe. See Figure 7. (1/2" screws

are used to avoid penetrating the inner pipe.)

4. Venting through the wall. Horizontal venting

must terminate within the shaded area shown in

Figure 5. For example, if your vertical rise is the

minimum one foot, venting can terminate anywhere

between 16 inches and 3 feet.

The last section of vent may require cutting,

depending upon wall thickness and appliance loca-

tion. The end of the vent must penetrate the exteri-

or wall. Cut the pipe so the outer vent section

extends past the exterior wall by 1" and the inner

vent section extends past the exterior wall by 2~".

See Figure 8.

10-95 10 23131F

a. Using elbows. The first elbow used with horizon-

tal termination must be starter elbow 15942. The

maximum horizontal distance this chimney may reach

is 26 feet. A single vertical-to-horizontal elbow is

already calculated into the allowable 26 foot run.

Each additional elbow reduces the maximum horizon-

tal distance by three feet. Example, by using three

total elbows, the maximum horizontal distance has

been reduced to 20 feet (3 -1 = 2 elbows x 3' = 6';

26' max. -6' of elbows = 20' of horizontal run).

Even with only these three elbows (the equivalent of

6' of horizontal feet) you now need a minimum of l' of

vertical rise. See Chart A.

b. Amount of venting required. Due to the many

different combinations that can be used when con-

structing venting, the number of chimney sections

required can only be determined by the installer.

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