Heatilator GCBC36LE Bedienungsanleitung

Heatilator 1915 W. Saunders Street Mt. Pleasant, IA 52641 a HON INDUSTRIES company

CALIBER SERIES B-VENT SERIES

DECORATIVE GAS APPLIANCE

WARNING

Improper installation,

adjustment, alteration,

service or mainte-

nance can cause

injury or property

damage. Refer to this

manual. For assis-

tance or additional

information, consult a

qualified installer, ser-

vice agency or the gas

supplier.

FOR YOUR SAFETY

What to do if you smell gas:

• Do not try to light any

appliance.

•Do not touch any electrical

switch.

• Do not use any phone in

your building.

•Immediately call your gas

supplier from a neighbor’s

phone. Follow the gas

supplier’s instructions.

• If you cannot reach your

gas supplier, call the fire

department.

FOR YOUR SAFETY

Do not store or use

gasoline or other

flammable vapors

and liquids in the

vicinity of this or any

other appliance.

I. INSTALLATION

Preparation..............................................................

Location and Clearances.........................................

Framing....................................................................

Set The Unit.............................................................

Venting.....................................................................

Utilities.....................................................................

Finishing...................................................................

Firebox Preparation.................................................

36” and 42” Series

Read these installation instructions completely

before beginning installation. Failure to follow

them could cause an appliance malfunction result-

ing in serious injury and/or property damage.

INSTALLATION INSTRUCTIONS

Flip manual over for “Operating and Maintenance Instructions.”

U.S. Patent 5,613,487

TABLE OF CONTENTS

A. PREPARATION

U.S. and Canada Certification

The CALIBER Series Gas Appliance has been tested

in accordance with the ANSI standard Z21.50-1996

(Decorative). In Canada, the current CAN/CGA 2.22-

M96, IR41, P4, and IR55 and have been LISTED by

Underwriters Laboratories Inc. for installation as

described in this manual. All components are UL,

AGA, CGA or CSA safety certified.

Local Codes

This installation must conform with local codes. In the

absence of local codes comply with the National Fuel

Gas Code, ANSI Z223.1-latest edition, in the U.S.A.

and the CAN/CGA B149, Installation Codes, in

Canada.

For assistance during installation contact your local

dealer or contact Heatilator Customer Relations

Department, 1915 W. Saunders Street, Mt. Pleasant,

Iowa 52641.

HEATILATOR®is a registered trademark of Hearth

Technologies, Inc., a HON INDUSTRIES company.

12-97 2i 28887A

12-97 3i 28887A

Note: Minimum and maximum clearances must

be maintained at all times. Illustrations

throughout these instructions reflect typical

installations and are for design purposes only.

Actual installation may vary slightly due to indi-

vidual design preferences.

The illustrations and diagrams used throughout

these installation instructions are not drawn to

scale.

Tools and building supplies normally

required for installation:

Saw Wall-finishing materials

Pliers Framing material

Hammer Fireplace surround

Phillips screwdriver Caulking material

Tape measure Gloves

Plumb line Square

Level Electrical drills/bits

Catalog Number Description

GCBC36LE Appliance Order Code Number

GC Gas Caliber

B B-Vent

C Circulating

36 36 - 36” Unit

42 - 42” Unit

LE No suffix - Standing Pilot, Natural Gas

L - Standing Pilot, Propane Gas

E - Electronic Ignition, Natural Gas

LE - Electronic Ignition, Propane Gas

GCBC36LERF Appliance Order Code Number with Upgrade Code Number

R Refractory Upgrade

F Fan Kit Upgrade

EXAMPLE

GCBC36LERF Gas CALIBER, B-Vent, Heat Circulating, 36”, Propane Gas, Electronic Ignition

unit with Refractory and Fan Kit Upgrades.

CALIBER Nomenclature

1. APPLIANCE LOCATIONS AND SPACE

REQUIREMENTS

Figure 1 illustrates a variety of ways the appliance

may be located in a room. The CALIBER Series may

be installed directly on the floor or raised on a hearth.

These appliances are certified for installation in a bed-

room or a bed/sitting room in the U.S. and Canada

provided that the bedroom or bathroom have a volume

of at least 1500 cubic feet.

Common venting of this gas appliance with other gas

appliances is NOT allowed in multi-family dwellings.

12-97 4i 28887A

DUE TO HIGH TEMPERATURES, THE APPLIANCE SHOULD BE LOCATED OUT OF TRAFFIC AND

AWAY FROM FURNITURE AND DRAPERIES.

B. LOCATION AND CLEARANCES

Figure 1

Appliance Locations

A hearth extension is not required for this appliance.

2. CLEARANCES

Figure 2 shows all clearances that must be main-

tained around the appliance. See page 9 for ter-

mination cap clearances. See Figures 4 and 15

for vent clearances.

Unit Dimensions

Figure 2

Appliance Clearances to Combustible Materials

Right Hand

Side

Left Hand

Side

Model A B C

36" Series 36" 41" 241/2"

42" Series 42" 47" 301/2"

Model A B C

36" Series 505/8" 715/8"42"

42" Series 551/4" 775/8"48"

12-97 5i 28887A

C. FRAMING

Figure 3

Framing

Figure 3 shows a typical framing of this appliance

using combustible materials. All required clearances

to combustibles must be adhered to.

CAUTION

WEAR GLOVES AND SAFETY GLASSES

FOR PROTECTION.

CAUTION

PROVIDE ADEQUATE CLEARANCES

AROUND THE AIR OPENINGS INTO THE

COMBUSTION CHAMBER AND ADEQUATE

ACCESSIBILITY CLEARANCES FOR SER-

VICING AND PROPER OPERATION.

D. SETTING THE UNIT

1. Positioning the firebox

This appliance may be placed on a smooth

combustible or noncombustible continuous, flat

surface. When the appliance is installed direct-

ly on carpeting, tile or other combustible material

other than wood flooring, the appliance shall be

installed on a metal or wood panel extending the

full width and depth of the appliance. Slide the

unit into position and level the appliance from

side-to-side and front-to-back. Shim with noncom-

bustible material as necessary.

Secure the appliance by bending out the nailing

flanges on each side of the appliance and nail to

framing. The nailing flanges have been positioned

5/8" back from the front of the unit to allow the addi-

tion of drywall.

Model 36" Series 42" Series

A421/4" 481/4"

*** from base of appliance

12-97 6i 28887A

E. VENTING

a. Clearances. See Figure 4 for clearance information.

Figure 5

Vertical Termination Vent Lengths

Figure 4

Vertical Termination Clearances

WARNING

THE HORIZONTAL RUN OF VENT MUST HAVE

A 1/4" RISE FOR EVERY 1 FT. OF RUN

TOWARDS THE TERMINATION. NEVER

ALLOW THE VENT TO RUN DOWNWARD.

THIS COULD CAUSE HIGH TEMPERATURES

AND MAY CREATE A FIRE HAZARD.

WARNING - RISK OF FIRE

ALWAYS MAINTAIN MINIMUM CLEAR-

ANCES OR GREATER AROUND THE

VENT SYSTEM. DO NOT PACK AIR

SPACES WITH INSULATION OR OTHER

MATERIAL.

b. Vent Lengths. Various venting configurations are

shown in Figures 5 and 6 from which maximum vent

runs can be determined.

NOTE: THIS APPLIANCE REQUIRES A 5 INCH B-VENT FOR OPERATION. NEVER DOWNSIZE PIPE.

12-97 7i 28887A

Figure 7

Vent Height for Vertical Termination

Table 1

Vent Height

Roof Pitch H (Min.) Ft.

Flat to 6/12 ...........................................1.0

6/12 to 7/12 ..........................................1.25

Over 7/12 to 8/12..................................1.5

Over 8/12 to 9/12..................................2.0

Over 9/12 to 10/12................................2.5

Over 10/12 to 11/12..............................3.25

Over 11/12 to 12/12..............................4.0

Over 12/12 to 14/12..............................5.0

Over 14/12 to 16/12..............................6.0

Over 16/12 to 18/12..............................7.0

Over 18/12 to 20/12..............................7.5

Over 20/12 to 21/12..............................8.0

d. Chase/Termination Installation. Figure 7 and

Table 1 specify minimum vent heights for various

pitched roofs. Vent sections may have to be cut to a

certain length.

These vent heights are necessary for safety and do

not ensure draft-free operation. Trees, buildings,

adjoining roof lines, adverse conditions, etc., may

create a need for a taller vent should down drafting

occur.

Figure 6

Installing the firestop spacer

c. Firestop Spacer/Vent Installation.

Frame an opening and install a firestop spacer when-

ever the vent penetrates a ceiling/floor area, as

shown in Figure 6. Frame the opening with the same

sized lumber as used in the ceiling/floor joists. Unless

the flue is offset, the hole should be directly above the

appliance. DO NOT pack insulation around the vent.

Assemble vent sections with three screws per joint.

Note: To ensure proper operation, verify all

venting and the termination is unobstructed.

12-97 8i 28887A

e. Check Venting System. Check the venting system

to assure proper operation. This can be done with a

match while the unit is operating.

Hold a lighted match at the bottom edge of the drafthood

opening. If the flames and smoke remain upright, venti-

lation is acceptable. If the flames and smoke are drawn

into the drafthood, this means ventilation is good. If the

flames and smoke are forced away from the drafthood,

this may indicate a ventilation blockage or down draft

resulting in gas spillage into the home. if this occurs,

turn off the fireplace and do not burn it until it has been

inspected by a qualified service person. See Figure 8.

f. Outside Air Kit Installation. An outside air kit is

available as an optional feature with this fireplace. An

outside air kit helps to decrease the amount of room

air taken, by utilizing outside air for combustion. It is

strongly recommended that it be installed.

The outside air kit can only be installed on the left

side.

To install the outside air kit, refer to the installation

instructions provided with the kit.

Figure 8

Testing Ventilation

Note: The outside air kit can termination at any

level with the exception that it must terminate at

least one foot below the vent terminal cap.

Flame Up

Acceptable

Flame In

Good

Flame Out

Unacceptable

12-97 9i 28887A

2. Gas Line Connection

Remove the lower grille panel as shown in Figures 9

and 10. See Figure 11 to connect gas line. All connec-

tions must be checked for leaks with a soap and water

solution or a leak detector. Bleed the gas line to extract

any air that may have been trapped inside the pipe.

Figure 9

Lower Grille Panel Removal

Figure 10

Lower Grille Panel Removal

F. UTILITIES

1. High Altitude Installation

For U.S. installation, units are tested and approved for

elevations from 0-2000 feet. When installing this unit at

an elevation above 2000 feet, National Fuel Gas Codes

require a decrease of the input rating by changing the

existing burner orifice to a smaller size. Input should

be reduced 4% for each 1000 feet above sea level.

Check with the local gas utility for proper orifice size

identification. The correct orifice is available from your

Heatilator distributor.

For Canada, units are certified for elevations from 0-

4500 feet. When installing this unit at an elevation

between 0-4500 feet in Canada, the input rating does

not need to be reduced. When installing this unit at an

elevation above 4500 feet in Canada, check with local

authorities.

Note: The appliance and its individual shutoff

valve must be disconnected from the gas supply

piping system during any pressure testing of that

system at test pressures in excess of 1/2 psi (3.5

kPa). The appliance must be isolated from the

gas supply piping system by closing its individ-

ual manual shutoff valve during any pressure

testing of the gas supply piping system at test

pressures equal to or less than 1/2 psi (3.5 kPa).

Figure 11

Gas Line

OPTIONAL: SEAL AROUND GAS

LINE TO PREVENT COLD AIR LEAKAGE.

12-97 10i 28887A

3. Gas Pressure

On the standing pilot Gas Control Valve, a pressure tap is

included on the front face of the Valve. The electronic Valve

includes an 1/8” NPT plugged tap on the top and bottom of the

Valve near the outlet to the main burner. Pressure taps are

immediately upstream of the gas supply connection and acces-

sible for test gauge connection.

Table 2 shows optimum gas pressure information.

Consult your local gas company for assistance in determining

the proper orifice for your altitude or refer to ANSI Z223.1-latest

edition, Appendix F.

4. Gas Conversions

Natural or propane gas conversions necessary to meet the

application need to be made by a qualified technician using

Heatilator specified and approved parts.

In the event your appliance must be converted to use propane,

you must use a CKVP Conversion Kit. To convert to use natur-

al, you must use a CKVN Conversion Kit.

CALIBER 36” and 42”

Inlet gas supply pressure (natural gas) 4.5 (min.)-7.0 (max.) in w.c.

Optimum manifold pressure (natural gas) 3.5 in. w.c.

Inlet gas supply pressure (LP gas) 11.0 (min.)-14.0 (max.) in w.c.

Optimum manifold pressure (LP gas) 10.5 in. w.c.

Input rate (natural gas) 30,000 BTU/hr

Input rate (propane gas) 28,000 BTU/hr

Decorative - Natural Gas Orifice size .110 in/ 2.79 mm

Decorative - Propane Gas Orifice Size .063 in/ 1.60 mm

Table 2

Gas Information for Electronic and Standing Pilot Units

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