Heatilator NOVUS GNBC30 Handbuch

01-02 1 28466 Rev H

NOVUS SERIES

B-VENT GAS APPLIANCE

GNBC30, 33, & 36

INSTALLATION & OPERATING

INSTRUCTIONS

WARNING!

Improper installation, adjustment, alteration, service or maintenance can cause injury or property

damage. Refer to this manual. For assistance or additional information, consult a ualified installer,

service agency or the gas supplier.

WARNING: If the information in this manual

is not followed exactly, a fire or explosion may

result causing property damage, personal in-

jury or loss of life.

 Do not store or use gasoline or other flammable

vapors and liquids in the vicinity of this or any

other appliance.

 What to do if you smell gas

 Do not try to light any appliance.

 Do not touch any electrical switch; do not use

any phone in your building.

 Immediately call your gas supplier from a

neighbors phone. ollow the gas suppliers

instructions.

 If you cannot reach your gas supplier, call the

fire department.

 Installation and service must be performed by a

qualified installer, service agency or the gas

supplier.

28466 Rev H 2 01-02

NOVUS B-VENT INSTALLATION INSTRUCTIONS

Table of Contents

A. Preparation .................................................................................................................................................. 3

B. Location and Clearances ............................................................................................................................. 4

C. Framing ....................................................................................................................................................... 5

D. Setting the Appliance ................................................................................................................................... 6

E. Venting ........................................................................................................................................................ 6

F. tilities ...................................................................................................................................................... 10

G. Finishing .................................................................................................................................................... 13

H. Appliance Preparation ................................................................................................................................13

I. Determining the Ignition Type ..................................................................................................................... 14

J. Lighting Instructions................................................................................................................................... 15

K. Seasonal Checklist .................................................................................................................................... 17

L. Start-up Issues .......................................................................................................................................... 18

M. Maintenance Instructions ........................................................................................................................... 19

N. Optional Components ................................................................................................................................21

O Replacement Parts .................................................................................................................................... 23

Index ......................................................................................................................................................... 27

Warranty.................................................................................................................................................... 28

01-02 3 28466 Rev H

NOVUS B-VENT INSTALLATION INSTRUCTIONS

1. U.S. AND CANADA CERTIFICATION

The Novus B-Vent Gas Appliance has been tested in

accordance with the ANSI standard Z21.88-2000. In

Canada, the current CSA 2.33-2000, IR41, P4, and

IR55 and have been LISTED by Underwriters

Laboratories Inc. for installation as described in this

manual. All components are UL, AGA, CGA or CSA

safety certified.

2. LOCAL CODES

This installation must conform with local codes. In

the absence of local codes comply with the National

uel Gas Code ANSI Z223.1-latest edition in the U.S.A.,

and the CAN/CGA B149, Installation Codes in

Canada.

or assistance during installation contact your local

dealer or contact Heatilator Technical Services

Department, Hearth Technologies Inc., 1915 W.

Saunders Street, Mt. Pleasant, Iowa 52641, phone

1-800-843-2848.

HEATILATOR® and NOVUS® are registered

trademarks of Hearth Technologies Inc.

Note: Minimum and maximum clearances must be

maintained at all times. Illustrations throughout these

instructions reflect typical installations and are for de-

sign purposes only. Actual installation may vary slightly

due to individual design preferences.

The illustrations and diagrams used throughout these

installation instructions are not drawn to scale.

Tools and building supplies normally required for

installation:

Tools: Building Supplies:

Saw Wall-finishing materials

Pliers raming material

Hammer Surround

Phillips screwdriver Caulking material

Tape measure

Plumb line

Level

Electric drill/bits

Square

Gloves

A. PREPARATION

TYPICAL VERTICAL INSTALLATION

28466 Rev H 4 01-02

NOVUS B-VENT INSTALLATION INSTRUCTIONS

B. LOCATION AND CLEARANCES

Appliance Dimensions

WARNIN !

Due to high temperatures, the appliance should be located

out of traffic and away from furniture and draperies.

NOVUS NOMENCLATURE

CAUTION

Do not expose appliance to the elements (such as rain, etc.)

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01-02 5 28466 Rev H

NOVUS B-VENT INSTALLATION INSTRUCTIONS

1. APPLIANCE LOCATIONS AND SPACE

REQUIREMENTS

igure 1 illustrates a variety of ways the appliance

may be located in a room. The NOVUS Series may be

installed directly on the floor or raised on a hearth.

These appliances are certified for installation in a

bedroom, bed/sitting rooms or bathrooms in the U.S.

and Canada, provided that the bedroom or bathroom

has a volume of at least 540 cubic feet.

Common venting of this gas appliance with other gas

appliances is not allowed in multifamily dwellings.

2. CLEARANCES

igure 2 shows all clearances that must be

maintained around the appliance.

igure 1

Appliance Locations

igure 3 shows a typical framing of this appliance using

combustible materials. All required clearances to

combustibles must be adhered to.

CAUTION

Wear gloves and safety glasses for protection.

C. FRAMING

igure 2

Appliance Clearances to Combustible Materials

We strongly recommend that you DO NOT install

B-Vent Gas Appliances in strong negative air

locations, such as a basement or a public facility.

Living rooms with cathedral ceilings could be

susceptible to a negative air situation, but such

installations can be overcome through raising

the termination, depending on specific

installations. This appliance uses room air for

normal operation and could have problems

establishing a positive draft in a negative air

location. In lieu, we recommend a direct vent

appliance.

igure 3 - raming

LEDOMABC

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LEDOMA

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28466 Rev H 6 01-02

NOVUS B-VENT INSTALLATION INSTRUCTIONS

CAUTION

Provide adequate clearances around the air openings into the combustion chamber and adequate accessibility

clearances for servicing and proper operation.

D. SETTING THE APPLIANCE

1. POSITIONING THE APPLIANCE

This appliance may be placed on a smooth

combustible or noncombustible, continuous flat

surface. When the appliance is installed directly on

carpeting, tile or other combustible material other than

wood flooring, the appliance shall be installed on a

metal or wood panel extending the full width and depth

of the appliance. Slide the appliance into position and

level from side-to-side and front-to-back. Shim with

noncombustible materials as necessary.

E. VENTING

1. VENT HEIGHT

This appliance requires a 5 B-vent for operation.

Never downsize pipe. It must be terminated above

the roof line. ollow all B-vent requirements and

installation instructions, including minimum

clearances.

The minimum height of vent installation must be nine

feet from the top or twelve feet from the base of the

appliance. Horizontal run must never exceed 50% of

the height of the vent system as shown in igure 4.

Secure the appliance by bending out the nailing

flanges on each side of the appliance and nail to

framing. The nailing flanges have been positioned

5/8 inch back from the front of the appliance to allow

the addition of drywall.

2. ATTACHING VENTING

a. Assembling Vent Sections. Attach straight vent

section to the top of appliance. Use only B-vent

sections.

b. Attaching the Vent to the Collar Shield. Three

tabs extend from the collar shield to the B-vent

section. Screw the tabs to the B-vent section using

self-tapping screws.

c. Using Elbows. Elbows exceeding 45° from the

vertical shall be considered horizontal and

therefore adapt horizontal run limitations. See

igure 5.

igure 4

Venting Off the Top of Appliance

Note: Vertical rise off the top of the firebox before elbow-

ing creates a less restrictive venting environment. igure 5 - Using Elbows

WARNIN !

To prevent contact with sagging or loose

insulation, the appliance must not be installed

against vapor barriers or exposed insulation.

Localized overheating could occur and a fire

01-02 7 28466 Rev H

NOVUS B-VENT INSTALLATION INSTRUCTIONS

3. FIRESTOP SPACER/VENT

INSTALLATION

rame an opening and install a firestop spacer

whenever the vent penetrates a ceiling floor area, as

shown in igure 6. rame the opening with the same

sized lumber as used in the ceiling/floor joist. Unless

the flue is offset, the hole should be directly above the

appliance. DO NOT pack insulation around the vent.

Assemble vent sections with three screws per joint.

WARNIN - RISK OF FIRE

Always maintain minimum clearances or greater

around the vent system. Do not pack air spaces with

insulation or other material. The flow of combustion

and ventilation air must not be obstructed.

WARNIN !

The horizontal run of vent must have a 1/4 rise for

every 1 ft. of run towards the termination. Never allow

the vent to run downward. This could cause high

temperatures and may present a fire hazard.

WARNIN !

When vent sections exceeding three feet in length

are installed between an offset/return, structural

support must be provided to reduce off-center

loading and prevent vent sections from separating

at the vent joints. ollow all B-vent manufacturer

guidelines.

4. CHASE/TERMINATION INSTALLATION

igure 7 and Table 1 specify minimum vent heights

for various pitched roofs. Vent sections may have to

be cut to a certain length.

These vent heights are necessary for safety and do

not ensure draft-free operation. Trees, buildings,

adjoining roof lines, adverse conditions, etc., may

create a need for a taller vent should down drafting

occur.

igure 6

Installing the irestop Spacer

28466 Rev H 8 01-02

NOVUS B-VENT INSTALLATION INSTRUCTIONS

Roof Pitch H (Min.) t.

lat to 6/12 ................................................ 1.0

6/12 to 7/12 ............................................... 1.25

Over 7/12 to 8/12 ...................................... 1.5

Over 8/12 to 9/12 ...................................... 2.0

Over 9/12 to 10/12 .................................... 2.5

Over 10/12 to 11/12 .................................. 3.25

Over 11/12 to 12/12 .................................. 4.0

Over 12/12 to 14/12 .................................. 5.0

Over 14/12 to 16/12 .................................. 6.0

Over 16/12 to 18/12 .................................. 7.0

Over 18/12 to 20/12 .................................. 7.5

Over 20/12 to 21/12 .................................. 8.0

igure 7

Vent Height for Vertical Termination

5. CHECK VENTING SYSTEM

Check the venting system to assure proper operation.

This can be done with a match while the appliance is

operating.

Hold a lighted match at the bottom edge of the draft

hood opening. If the flames and smoke remain upright,

ventilation is acceptable. If the flames and smoke are

drawn into the draft hood, this means ventilation is

good. If the flames and smoke are forced away from

the draft hood, this may indicate a ventilation blockage

or down draft resulting in gas spillage into the home.

If this occurs, turn off the appliance and do not burn it

until it has been inspected by a qualified service

person. See igure8.

Table 1

Vent Height

6. INSTALLING AN OUTSIDE AIR KIT

(STRONGLY RECOMMENDED)

An AK14 Outside Air Kit should be purchased as a

feature with this appliance. An outside air kit helps to

decrease the amount of room air taken by utilizing

outside air for combustion. igure 9 illustrates two of

many possible methods that can be used to supply

outside air to the appliance.

A maximum of 40 of air kit ducting is allowed. The air

kit must terminate at least three feet below the venting

termination and must terminate to the outside.

igure 8

Testing Ventilation

WARNIN !

Exhaust products of gasoline engines are

hazardous. The outside air must not be taken from a

garage space, attic spaces, basements or above

the roofing where other heating appliances, fans or

chimneys exhaust or utilize air.

Note: The outside air kit can terminate at any level with

the exception that it must terminate at least one foot

below the chimney termination cap.

01-02 9 28466 Rev H

NOVUS B-VENT INSTALLATION INSTRUCTIONS

a. The air kit can only be installed on the left side of

the appliance. See igures 10 and 11 for correct

orientation of the door assembly and handle. The

hinge will be toward the back of the appliance.

b. Remove the cover plate or knockout from the side

of the appliance and discard.

c. Partly open the air kit door. The hinge on the door

assembly should be located toward the back of

the appliance. If the hinge is not positioned in

this manner, the door will not function correctly.

d. Attach the door assembly to the appliance using

the screws provided.

e. Bend down the left tab on the lower left glass

retainer. Insert the narrow end of the handle

through the tab and into the upper slot on the air

kit door.

f. Check operation by pulling the handle out to open,

and pushing it in to close.

g. Mark and cut a hole in the building side for air

entry. This hole should allow some framing (two

sides) so the inlet tube assembly may be

fastened properly.

h. Assemble the flexible duct (not supplied) between

the door assembly and the inlet tube assembly.

Secure it in position with the supplied wire ties.

igure 9 - Outside Air Locations

igure 10 - Air Kit Installation

igure 11 - Air Kit Door Assembly & Handle

28466 Rev H 10 01-02

NOVUS B-VENT INSTALLATION INSTRUCTIONS

F. UTILITIES

1. HIGH ALTITUDE INSTALLATION

or U.S. installation, appliances are tested and approved for elevations from 0-2000 feet. When installing this

appliance at an elevation above 2000 feet, National uel Gas Codes require a decrease of the input rating by

changing the existing burner orifice to a smaller size. Input should be reduced 4% for each 1000 feet above sea

level. Check with the local gas utility for proper orifice size identification. Orifices are available from your distributor.

or Canada, appliances are certified for elevations from 0-4500 feet. When installing this appliance at an elevation

between 0-4500 feet in Canada, the input rating does not need to be reduced. When installing this appliance at an

elevation above 4500 feet in Canada, check with local authorities.

2. GAS LINE CONNECTION

Open the control access panel as shown in igures 12 and 13. The appliance is provided with a stainless steel

flexible connector and manual shutoff valve. The incoming gas line should be piped into the valve compartment and

connected to the 1/2 IP connection provided on the manual shutoff valve. See igure 14. All connections must be

tightened and checked for leaks with a soap water solution or leak detector. Bleed the gas line to extract any air that

may have been trapped inside the pipe.

igure 12 - Control Access Panel Removal igure 13 - Control Access Panel Removal

Note: The appliance and its individual

shutoff valve must be disconnected from

the gas supply piping system during any

pressure testing of that system at test pres-

sures in excess of 1/2 psi (3.5 kPa). The

appliance must be isolated from the gas

supply piping system by closing its indi-

vidual manual shutoff valve during any pres-

sure testing of the gas supply piping sys-

tem at test pressures equal to or less than

1/2 psi (3.5 kPa).

igure 14 - Gas Line

3. GAS PRESSURE

On the standing pilot gas control valve and the

electronic valve, a pressure tap is included on the

front face of the valve.

Table 2 shows optimum gas pressure information.

(The * designates measurement in inches/water

column.)

Consult your local gas company for assistance in

determining the proper orifice for your altitude or refer

to ANSI Z223.1-latest edition, Appendix .

Table 2

SUVON

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