Heatilator Wood Burning Fireplace A36C Bedienungsanleitung

Heatilator•A36/42C,A36/42CH•InstallersManual•4017-262•RevD•10/07/13 1

Installationandserviceofthisreplaceshouldbe

performedbyqualiedpersonnel.Hearth&Home

TechnologiesrecommendsNFIcertiedprofes-

sionals,ortechnicianssupervisedbyan

NFIcertiedprofessional.

WOODBURNING FIREPLACE

Fire Risk.

WARNING

Forusewithsolidwoodfuelonly.

Otherfuelsmayoverreandgenerate

poisonousgases(i.e.carbonmonoxide).

Model(s):

Installation Manual

Installation and Fireplace Setup

WARNING

HOT SURFACES!

Glassandothersurfacesarehotduring

operationANDcooldown.

Hot glass will cause burns.

• DO NOTtouchglassuntilitiscooled

• NEVERallowchildrentotouchglass

• Keepchildrenaway

• CAREFULLY SUPERVISE children in same room as

replace.

• Alertchildrenandadultstohazardsofhightemperatures.

Hightemperaturesmayigniteclothingorotherammable

materials.

• Keep clothing, furniture, draperies and other ammable

materialsaway.

INSTALLER: Leave this manual with party responsible for use and operation.

OWNER: Retain this manual for future reference.

A36C, A36CH

A42C, A42CH

NOTICE: DO NOT discard this manual!

• DO NOTstoreorusegasolineorotheram-

mablevaporsandliquidsinthevicinityofthis

oranyotherappliance.

• DO NOToverre.Overringwillvoidyour

warranty.

• Complywithallminimumclearancestocom-

bustiblesasspecied.Failuretocomplymay

causehousere.

WARNING: If the information in these

instructionsisnotfollowedexactly,are

or explosion may result causing property

damage, personal injury, or death.

Heatilator • A36/42C, A36/42CH • Installers Manual • 4017-262 • Rev D • 10/07/13

Safety Alert Key:

• DANGER! Indicatesahazardoussituationwhich,ifnotavoidedwillresultindeathorseriousinjury.

• WARNING!Indicatesahazardoussituationwhich,ifnotavoidedcouldresultindeathorseriousinjury.

• CAUTION! Indicatesahazardoussituationwhich,ifnotavoided,couldresultinminorormoderateinjury.

• NOTICE:Indicatespracticeswhichmaycausedamagetothereplaceortoproperty.

Table of Contents

1 ProductSpecic&ImportantSafetyInformation

A.FireplaceCertication 4

B.Non-CombustibleMaterials 4

C.CombustibleMaterials 4

D.ElectricalCodes 4

2 Getting Started

A.TypicalFireplaceSystem 5

B.DesignandInstallationConsiderations 6

1.SelectingFireplaceLocations 6

2.LocatingFireplace&Chimney 7

C.ToolsandSuppliesNeeded 8

D.InspectFireplaceandComponents 8

E.FireplaceSystemRequirements 8

3 Framing and Clearances

A.FireplaceDimensions 9

B.Clearances 10

MinimumClearancestoCombustibles 10

C.ConstructtheChase 11

D.FrametheFireplace 12

E.SecureandLeveltheFireplace 12

F. ProtectiveMetalHearthStrips 13

G.FanKit(optional) 13

H.OutsideAirKit(optional) 14

4 Chimney and Termination Requirements

A.ChimneyRequirements 15

B.Offsets/Returns 16

C.TerminationRequirements 17

5 Chimney Installation

A.TypicalChimneySystem 18

B.AssembleChimneySections 19

C.SecureOffset/Return 20

D.InstallCeilingFirestops 20

E.InstallAtticInsulationShield 21

F. RoofPenetration 22

G.InstallChase/ChaseTop 22

H.TerminationCapRequirements 23

I. InstallTerminationCap 23

6 Shrouds

A.RadiationShield 25

B.FieldConstructedShrouds 25

1.OpenTopShroud 25

2.MailboxStyleShroud 26

3.RoofedStyleShroud 26

7 Finishing

A.FinishingMaterial 27

B.HearthExtension,BuildingandFinishing 28

1.FireplaceInstalledFlushontheFloor 29

2.RaisedHearthExtensionandRaisedFireplace 30

C.Non-CombustibleSealantMaterial 31

D.MantelandWallProjections 32

E.Sidewalls/Surrounds 33

8 Fireplace Setup

A.GasLog/LighterProvision 34

B.WoodBurningInserts 34

9 Reference Materials

A.ChimneyComponents 35

B.OptionalComponents 39

►

Heatilator • A36/42C, A36/42CH • Installers Manual • 4017-262 • Rev D • 10/07/13 3

Customer:

Lot/Address

Model (circle one): A36C A36CH

A42C A42CH

YES IF NO, WHY?

Wiringhasbeeninstalledifnecessary.

Dealer/Distributor Phone #

Serial #:

Roofflashinginstalled.

Terminationinstalled.

Fireplace Install

ATTENTION INSTALLER:

Follow this Standard Work Checklist

Thisstandardworkchecklististobeusedbytheinstallerinconjuctionwith,notinsteadof,theinstructionscontainedinthisinstallation

manual.

Date Installed:

Location of Fireplace:

Installer:

WARNING! Risk of Fire or Explosion! Failure to install fireplace acording to these instructions can lead to a fire or

explosion.

Verifiedthatthechaseisinsulatedandsealed.(Pg.11)

Verifiedclearancestocombustibles.(Pg.10)

Fireplaceisleveledandsecured.(Pg.12)

Hearthextensionsize/heightdecided.(Pg.28)

Chimneyconfigurationcomplieswithdiagrams.

Chimneyinstalled,lockedandsecuredinplacewithproperclearance.

Chimneyairkitinstalled.

Firestopsinstalled.

Protectivehearthstripsinstalledpermanualrequirements.(Pg.13)

Outsideairkitinstalled.(Pg14)

ChimneySection4&5(Pg.15)

Atticinsulationshieldinstalled.

Shrouds Section 6 (Pg. 25)

Shroudisinstalledproperlyperinstructions.

Commentscommunicatedtopartyresponsible

4017-264•RevA•3-18-13

•Photographingtheinstallationandcopyingthischecklistforyourfile.

Combustiblematerialsnotinstalledinnon-combustibleareas.

Allpackagingandprotectivematerialsremoved.

Optionaldoorsproperlyinstalled.

Refractoryinstalledcorrectly.

Grateisproperlyinstalled.

Firescreeninstalledproperly.

(Builder/Gen.Contractor)(Installer)(Date)

Comments:Furtherdescriptionoftheissues,whoisresponsible(Installer/Builder/OtherTrades,etc.)andcorrectiveactionneeded:

Manualbagandallofitscontentsareremovedfromthefireplaceandgiventotheparty

responsibleforuseandoperation.

•Thatthischecklistremainvisibleatalltimesonthefireplaceuntiltheinstallationiscomplete.

__________________________by______________________on_________

Hearthextensioninstalledpermanualrequirements.

Verifiedallclearancesmeetinstallationmanualrequirements.

Mantelsandwallprojectionscomplywithinstallationmanualrequirements.

Fireplace Setup Section 8 (Pg. 34)

Hearth&HomeTechnologiesrecommendsthefollowing:

Finishing Section 7 (Pg. 27)

Heatilator • A36/42C, A36/42CH • Installers Manual • 4017-262 • Rev D • 10/07/13

WARNING! Risk of Fire! Hearth & Home Technologies

disclaims any responsibility for, and the warranty and

agency listing will be voided by the following actions.

DO NOT:

• installoroperatedamagedreplace

• modifyreplace

• install other than as instructed by Hearth & Home

Technologies

• operate the fireplace without fully assembling all

components

• overre

• installunventedgaslogset

• installanycomponentnotapprovedbyHearth&Home

Technologies

• installpartsorcomponentsnotListedorapproved

Improper installation, adjustment, alteration, service or

maintenance can cause injury or property damage. For

assistance or additional information, consult a qualied

installer, service agency or your dealer.

B. Non-Combustible Materials

• Materialswhich willnot igniteand burn,composed of

anycombinationofthefollowing:

- Steel - Iron

- Brick - Tile

- Concrete - Slate

- Glass - Plasters

• MaterialsreportedaspassingASTM E 136, Standard

Test Method for Behavior of Metals, in a Vertical Tube

Furnace at 750° C

C. Combustible Materials

• Materialsmadeoforsurfacedwithanyofthefollowing

materials:

- Wood - Compressedpaper

- Plantbers - Plastic

- Plywood/OSB - Sheetrock(drywall)

• Anymaterialthatcanigniteandburn;ameproofedor

not,plasteredorun-plastered

1 ProductSpecic&ImportantSafetyInformation

A.FireplaceCertication

D. Electrical Codes

NOTICE: This replace must be electrically wired and

grounded in accordance with local codes or, in the

absence of local codes, with National Electric Code ANSI/

NFPA 70-latest edition or the Canadian Electric Code

CSA C22.1.

• A110-120VACcircuitforthisproductmustbeprotected

with ground-fault circuit-interrupter protection, in

compliancewiththeapplicableelectricalcodes,when

itisinstalledindamplocations.

ThisreplacemaybeinstalledinsleepingroomsEX-

CEPTinmanufacturedhomes.Ifinstalledwithagaslog

set,provisionsfortheNationalFuelGasCodemustbe

met.

Thisreplacehasbeentestedandlistedforusewith

theoptionalcomponentsspeciedinthismanual.These

optionalcomponentsmaybepurchasedseparatelyand

installedatalaterdate.Anoutsideairkit,gasinsert,gas

logsetorgaslog-lightershouldbeinstalledatthetimeof

replaceinstallation.

HeatilatorisaregisteredtrademarkofHearth&Home

Technologies.

Thisreplacesystemhasbeentestedandlistedinaccor-

dancewithUL127andULC-S610standardsbyUnder-

writersLaboratoriesInc.forinstallationandoperationin

theUnitedStatesandCanada.

Heatilator • A36/42C, A36/42CH • Installers Manual • 4017-262 • Rev D • 10/07/13 5

2 Getting Started

A. Typical Fireplace System

Figure 2.1 Typical Fireplace System

)

))

)

Non-combustible

roof flashing maintains

minimum clearance

around chimney

Additional lateral

support for chimney

above roof (or enclosed

in chase) if needed

Ceiling firestop

on floor of attic

Support straps

on rafter support

chimney (not shown)

Termination cap

Chimney penetrates roof

preferably without affecting

roof rafters

Offset & Return (with hanger straps)

Framing headed off

in ceiling joists

Enclosed space above

and around fireplace

Mantel and surround

Decorative facing

and trim

Hearth extension

Factory-built fireplace

Protective metal

hearth strip(s)

Outside

combustion air

Combustible framing/header

on top of V-shaped standoffs

Chimney system

Attic insulation shield (not shown)

must be used here to keep

insulation away from chimney

if attic is insulated

Storm Collar

Chimney Air Kit

(Section 8)

Required in

Canada. Outlet

must be no

less than 4 ft.

(1.22 m) off

ground level.

Heatilator • A36/42C, A36/42CH • Installers Manual • 4017-262 • Rev D • 10/07/13

Across a

corner

As a

room

divider

48 in.

(1219 mm)

minimum

Along a wall

A1/2 in. (13 mm) all

configurations

3/4 in. (19 mm) min. air

space from fireplace to

combustible materials. 1/2

in. (13 mm) allowed at

nailing flanges.

Note:

In an exterior chase

or projecting into a

garage

Note: Measurements are FRAMING dimensions only and do

not include drywall either in the cavity or on the interior walls.

*8 in. (203 mm) extra space

included for outside air

connection. If outside air duct

has no bend, this dimension

may be reduced as long as

minimum clearances are met.

Model # A B C D E F G H

in. 51 43 74 7/8 35 3/4 15 3/4 53 23

mm 1295 1092 1902 908 400 1346 584

in. 57 49 77 1/2 38 7/8 18 54 7/8 23

mm 1448 1245 1969 987 457 1394 584

A36

A42

12 in. (305 mm)

Minimum from FP

opening to any

perpendicular wall.

Figure 2.2 Fireplace Locations

NOTICE:

• Illustrationsandphotosreecttypicalinstallationsand

are FORDESIGNPURPOSESONLY.

• Illustrations/diagramsarenotdrawntoscale.

• Actualinstallation/appearancemayvaryduetoindividual

design preference.

• Hearth&HomeTechnologiesreservestherighttoalter

its products.

NOTICE: In addition to these framing dimensions, also

reference the following section: Clearances (Section 3).

NOTICE:

Aminimum3/4in.(19mm)airclearanceatthe

backandsidesofthereplaceassemblymustbe

maintained.

Chimney sections at any level require a 2 in. mini-

mum air space clearance between the framing

and chimney sections.

B. Design and Installation Considerations

NOTICE: Check building codes prior to installation.

• InstallationMUSTcomplywithlocal,regional,stateand

nationalcodesandregulations.

• Consultinsurancecarrier,localbuildinginspector,re

ofcialsorauthoritieshavingjurisdictionoverrestrictions,

installationinspectionandpermits.

• Before installing,determinethefollowing:

- Wherethereplaceistobeinstalled.

- Theventsystemcongurationtobeused.

- Gassupplypiping.

- Electricalwiring.

- Framingandnishingdetails.

- Whetheroptionalaccessories-devicessuchasa

fan,wallswitchorremotecontrol-aredesired.

1. Selecting Fireplace Locations

Thisreplacemaybeusedasaroomdivider,installed

alongawall,acrossacornerorusedinanexteriorchase.

SeeFigure2.2.

Locatingthereplaceinabasementshouldbeavoided.

Locatingnearfrequentlyopeneddoors,centralheat

outletsorreturns,orotherlocationsofconsiderableair

movementcanaffecttheperformance.

Considerationshouldbegiventothesefactorsbefore

decidingonalocation.

Heatilator • A36/42C, A36/42CH • Installers Manual • 4017-262 • Rev D • 10/07/13 7

2. LocatingFireplace&Chimney

Locationofthereplaceandchimneywillaffectperfor-

mance.

• Installwithinthewarmairspaceenclosedbythebuilding

envelope.Thishelpstoproducemoredraft,especially

duringlightinganddie-downofthere.

• Installingthereplaceinabasementisnotrecommended.

• Penetratethehighest partoftheroof.Thisminimizes

theeffectsofwindloading.

• Locate termination cap away from trees, adjacent

structures,unevenrooflinesandotherobstructions.

• Minimizetheuseofchimneyoffsets.

• Considerthereplacelocationrelativetooorandceiling

andatticjoists.

• Takeintoconsiderationtheterminationrequirementsin

Sections4and5.

Marginal Location:

• Below peak

Location NOT recommended:

• Not the highest point of the roof

• Wind loading possible

Multi-level Roofs

Windward

Leeward

Recommended Location:

• Above peak

Recommended:

• Insulated exterior chase

in cooler climates

Recommended Location:

• Above peak

• Inside heated space

Location NOT recommended:

• Too close to tree

• Below adjacent structure

• Lower roof line

• Avoid outside wall

Marginal Location:

• Wind loading possible

Figure 2.3 Recommended Chimney Locations

• Installtheoutsideairkitwiththeintakefacingprevailing

windsduringtheheatingseason.

• Ensure adequate outdoor air for all combustion

appliancesandexhaustequipment.

• Ensurefurnaceandairconditioningreturnventsarenot

locatedintheimmediatevicinityofthereplace.

• Avoidinstallingthereplaceneardoors,walkwaysor

smallisolatedspaces.

• Recessedlightingshouldbea“sealedcan”design.

• Attichatchesweatherstrippedorsealed.

• Atticmountedductworkandairhandlerjointsandseams

tapedorsealed.

Heatilator • A36/42C, A36/42CH • Installers Manual • 4017-262 • Rev D • 10/07/13

C. Tools and Supplies Needed

Beforebeginningtheinstallationbesurethefollowing

toolsandbuildingsuppliesareavailable:

Reciprocatingsaw Framingmaterial

Pliers Non-combustiblesealant

Hammer Gloves

Phillipsscrewdriver Framingsquare

Flatbladescrewdriver Electricdrillandbits

Plumbline Safetyglasses

Level Tapemeasure

1/2-3/4in.length,#6or#8self-drillingscrews

Misc.screwsandnails

D. Inspect Fireplace and Components

WARNING! Risk of Fire and/or Explosion! Damaged

parts could impair safe operation. DO NOT install dam-

aged,incompleteorsubstitutecomponents.Keepre-

place dry.

• Removereplaceandcomponentsfrompackagingand

inspectfordamage.

• Vent system components and doors are shipped in

separatepackages.

• Reporttoyourdealeranypartsdamagedinshipment.

• Read all the instructions before starting the

installation. Follow these instructions carefully

during the installation to ensure maximum safety

andbenet.

E. Fireplace System Requirements

TheHeatilatorreplacesystemrequirementsconsistof

thefollowing:

• Fireplace

- Refractory(includedwithreplace)

- Firescreen(includedwithreplace)

- Grate(includedwithreplace)

- HearthExtension(required,soldseparately)

• OutsideAirSystem(optional)

- AirInletHood

- Flex

• ChimneySystem

- AtticInsulationShield(includedwithreplace)

- Chimneyairkit(requiredinCanada,soldseparately)

- Chimneyterminationcap(required,soldseparately)

• Non-combustiblenishmaterial

• FK23FanKit(optional)

- JK9JunctionBox(includedwithreplace)

 BC10FanSpeedMotorControl(optional)

Heatilator • A36/42C, A36/42CH • Installers Manual • 4017-262 • Rev D • 10/07/13 9

3 Framing and Clearances

A. Fireplace Dimensions

Figure 3.1 Fireplace Dimensions

Model # A B C D

in. 36 42 28 1/4 14 1/8

mm 914 1067 718 359

in. 42 48 30 7/8 15 1/2

mm 1067 1219 784 394

A36

A42

Heatilator • A36/42C, A36/42CH • Installers Manual • 4017-262 • Rev D • 10/07/13

B. Clearances

WARNING! Risk of Fire!

You must comply with all minimum air space clearances

tocombustiblesasspeciedinFigure3.2.DO NOT pack

required air spaces with insulation or other materials.

Framing or nishing material used on the front of, or in

frontof,thereplacecloserthantheminimumslistedmust

be constructed entirely of non-combustible materials (i.e.,

steel studs, concrete board, etc.). Failure to comply may

causere.

Figure 3.2 Clearances to Combustible Materials

Minimum Clearances to Combustibles

WITHIN ENCLOSURE AREA

Fireplacetobackwall 3/4in.(19mm)

Fireplacetosidewall 3/4in.(19mm)

Topstandoffstoheader 0in.(0mm)

Dooropeningtosidewall 12in.(305mm)

MANTEL

Mantelminimumheight 43-1/2in.(1105mm)

Maximummanteldepth 12in.(305mm)

(insulation)

0 in. to level

of standoffs

Attic

Insulation

Shield

(ceiling)

(roof)

(attic)

(ceiling)

Ceiling Firestop

Offset/Return (secured

with hanger straps)

Storm Collar

Roof Flashing

3/4 in. (19 mm) to back &

sides of appliance

(except at nailing flanges

where it is 1/2 in. [13 mm])

Must have 2 in. (51 mm)

minimum clearance

to header

0 in.

to floor

2 in. (51 mm) min.

Shaded areas

represent

2 in. (51 mm) min.

air space clearance

required around pipe

Combustible Object

48 in.

1219 mm

Adapter attached here

(not shown)

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