HeatStar 1000ID Montageanleitung
Model #
1000ID, 2000ID
3000ID, 4000ID
05/15 JMENERCO GROUP, INC., 4560 W. 160TH ST., CLEVELAND, OHIO 44135 • 800-251-0001
READ INSTRUCTIONS CAREFULLY: Read and follow all instructions. Place instructions in a safe place for
future reference. Do not allow anyone who has not read these instructions to assemble, light, adjust or
operate the heater.
OPERATING INSTRUCTIONS
AND OWNER’S MANUAL
INDIRECT FIRED
PORTABLE HEATER
This is a vented portable heater. It uses air (oxygen) from the area in which it is used. Adequate combustion air
and ventilation must be provided. Refer to page 5.
WARNING: If the information in this manual is not followed exactly, a fire or explosion may result
causing property damage, personal injury or loss of life.
• Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other
appliance.
• Service must be performed by a qualified service agency.
Fuel Fired Forced Air Indirect Construction Heater Operating Instructions and Owner’s Manual
2
WARNING:
YOUR SAFETY IS IMPORTANT TO YOU AND TO
OTHERS, SO PLEASE READ THESE INSTRUCTIONS
BEFORE YOU OPERATE THIS HEATER.
GENERAL HAZARD WARNING:
• FAILURE TO COMPLY WITH THE PRECAUTIONS
AND INSTRUCTIONS PROVIDED WITH THIS
HEATER, CAN RESULT IN DEATH, SERIOUS BODI-
LY INJURY AND PROPERTY LOSS OR DAMAGE
FROM HAZARDS OF FIRE, EXPLOSION, BURN, AS-
PHYXIATION, CARBON MONOXIDE POISONING,
AND/OR ELECTRICAL SHOCK.
• ONLY PERSONS WHO CAN UNDERSTAND AND
FOLLOW THE INSTRUCTIONS SHOULD USE OR
SERVICE THIS HEATER.
• IF YOU NEED ASSISTANCE OR HEATER INFOR-
MATION SUCH AS AN INSTRUCTIONS MANUAL,
LABELS, ETC. CONTACT THE MANUFACTURER.
WARNING:
NOT FOR HOME OR RECREATIONAL VEHICLE USE
WARNING:
FIRE, BURN, INHALATION, AND EXPLOSION HAZARD.
KEEP SOLID COMBUSTIBLES, SUCH AS BUILDING MA-
TERIALS, PAPER OR CARDBOARD, A SAFE DISTANCE
AWAY FROM THE HEATER AS RECOMMENDED BY THE
INSTRUCTIONS NEVER USE THE HEATER IN SPACES
WHICH DO OR MAY CONTAIN VOLATILE OR AIR-
BORNE COMBUSTIBLES, OR PRODUCTS SUCH AS
GASOLINE, SOLVENTS, PAINT THINNER, DUST PARTI-
CLES OR UNKNOWN CHEMICALS.
WARNING:
THE STATE OF CALIFORNIA REQUIRES THE FOLLOWING WARNING
COMBUSTION BY-PRODUCTS PRODUCED WHEN US-
ING THIS PRODUCT CONTAIN CARBON MONOXIDE,
A CHEMICAL KNOWN TO THE STATE OF CALIFORNIA
TO CAUSE CANCER AND BIRTH DEFECTS (OR OTHER
REPRODUCTIVE HARM).
CONTENTS
WARNINGS…………………………………………………....2
SPECIFICATIONS……………………………………………..3
OPERATION…………………………………………………...4
SAFETYDEVICES……………………………………………..4
MAINTENANCE………………………………………………5
VENTILATION………………………………………………….5
TROUBLESHOOTING………………………………………...6
WIRINGDIAGRAMS………………………………………..7
PARTSLIST……………………………………………………10
WARNING:
READ THE INSTRUCTIONS GIVEN IN THIS
MANUAL BEFORE USING THE APPLIANCE.
• DO NOT USE GASOLINE, NAPHTHA OR VOLA-
TILE FUELS.
• THE ELECTRICAL SYSTEM TO WHICH THE
APPLIANCE IS CONNECTED MUST COMPLY
WITH ALL SAFETY REGULATIONS IN FORCE. A
RESIDUAL CURRENT CIRCUIT BREAKER MUST
BE PROVIDED ON THE MAIN DISTRIBUTION
BOARD.
• UNPLUG THE HEATER BEFORE ATTEMPTING
ANY SERVICE OR MAINTENANCE.
• ALWAYS CHECK THE POWER SUPPLY CA-
BLE BEFORE USE. IT MUST NOT BE BENT,
CRUSHED, OR ANYWAY DAMAGED.
• THE POWER SUPPLY CABLE MUST BE RE-
PLACED ONLY BY QUALIFIED PERSONNEL.
• ONLYUSEANORIGINALH07RN-FPOWER
CABLE WITH WATERPROOF PLUG.
• DO NOT TOUCH THE EXHAUST GAS OUTLET.
DANGER OF BURNS!
Fuel Fired Forced Air Indirect Construction Heater Operating Instructions and Owner’s Manual
3
TECHNICAL SPECIFICATIONS HS1000ID HS2000ID HS3000ID HS4000ID
Heat input [kBTU/h] 110 205 300 400
Air flow [CFM] 880 1530 2500 2760
Fuel type
Heat output [kBTU/h] 91.9 174.9 254.4 335.6
Fuel consumption [gal/h] 0.8 1.48 2.28 2.82
[lb/h] 5.53 10.35 15.07 20.07
Power supply
Phase 1 1 1 1
Voltage [V] 120 120 120 120
Frequency [Hz] 60 60 60 60
Electric consumption [W] 520 785 124 0 14 4 0
[A] 5.76 8.3 11. 4 13.2
Nozzle [USgal/h] 0.6-80°S 1.00-45°W 1.20-45°W 1.50-45°W
Pump pressure [psi] 167 P1:137 P1:160 P1:203
P2:239 P2:350 P2:348
Max static pressure [in WC] 0.5 0.5 0.5 0.5
Recommended max temp. in the air duct [°F] 250 250 250 250
Adjustment of combustion air flap [in] A=.32 * * *
[N°] *A=1.02 A=1.5 B=1.14
Flue diameter [in] 5.9 5.9 5.9 5.9
Compulsory flue draft [in WC] 0.05 0.05 0.05 0.05
Tank capacity [gal] 10.8 17. 2 27. 7 35.7
Dimensions, L x W x H [in] 49.3x20x
30.5
56.5x23.2x
37. 6 68.5x27.6x37.7 66.3x27.6x45.6
Net Weight [lb] 94 176 264 330
IMPORTANT
Before using the heater, read and understand all
instructions and follow them carefully. The manu-
facturer is not responsible for damages to goods or
persons due to improper use of units.
GENERAL RECOMMENDATIONS
This indirect-fired heater runs on diesel fuel. Those
with direct combustion send hot air and the combus-
tion products into the room, while those with indirect
combustion are fitted with a flue to take the fumes
away through the chimney.
• Always follow local ordinances and codes when
usingthisheater:
• Readandfollowthisowner’smanualbeforeusing
the heater.
• Use only in places free of flammable vapors or
high dust content.
• Never use heater in immediate proximity of flam-
mable materials (the minimum distance must be
6ft.).
• Make sure fire fighting equipment is readily avail-
able.
• Make sure sufficient fresh outside air is provid-
ed according to the heater requirements. Direct
combustion heaters should only be used in well
vented areas in order to avoid carbon monoxide
poisoning
• The heater is installed near a chimney to take
awaythefumes(see“Ventilation”onpage5)
and connected to an electrical switchboard.
• When the heater is connected to a flue pipe, the
flue pipe shall terminate in a vertical section at
least two feet long and sufficient draft shall be
created to assure safe and proper operation of
the heater
• Never block air inlet (rear) or air outlet (front).
• In case of very low temperatures add kerosene to
the heating oil.
• Make sure heater is always under surveillance
and keep children and animals away from it;
• Before starting the heater always check free rota-
tion of ventilator fan.
• Indirect fired units only can be connected to air
ducts to distribute warm air, with respect to the
max.staticpressuredeclared(see“TECHNICAL
SPECIFICATION”sheet).
• Unplug heater when not in use.
Fuel Fired Forced Air Indirect Construction Heater Operating Instructions and Owner’s Manual
4
OPERATION
Before any attempt of starting the heater is made, check that
your electrical supply conforms to the data on the model plate.
Control Board
1. RESET BUTTON WITH CONTROL LAMP
2. CONTROL LAMP
3. MAIN SWITCH
4. ROOM THERMOSTAT PLUG
5. POWER CORD
Clearances
The following minimum safety clearances from materials or
objectsinthesurroundingsoftheheatermustbeensured:
• Floors and ceilings must be made of fireproof materials in
the room where the heater is operated.
• The air inlet and outlet must never be blocked for any
reason.
• Install the heater on a flat, level floor in a steady position.
WARNING
• DO NOT USE GASOLINE, NAPHTHA OR VOLATILE FUELS
• STOP HEATER BEFORE ADDING FUELS.
• ALWAYS FILL OUTDOORS AWAY FROM OPEN FLAME
• DO NOT USE EXTERNAL FUEL SOURCE.
• DO NOT OPERATE HEATER WHERE FLAMMABLE LIQUIDS
OR VAPORS MAY BE PRESENT.
• DO NOT START HEATER WHEN CHAMBER IS HOT
• DO NOT START HEATER WHEN EXCESS FUEL HAS ACCU-
MULATED IN THE CHAMBER.
• DO NOT PLACE COOKING UTENSILS ON TOP OF THE
HEATER.
• PLUG ELECTRICAL CORD INTO A PROPERLY GROUNDED
THREE-PRONG RECEPTACLE.
The heater can only work automatically when a control device,
such as for example a thermostat or a timer, is connected to
the heater. Connection to the heater is made by removing the
socketcover(4)andinsertingthethermostatplug.
To start the machine you must:
• If connected to the thermostat, turn the switch to (ON + )
• If not connected to the thermostat, turn the switch to
(ON).
When unit is started for the first time or is started after the oil
tank has been totally emptied, the flow of oil to the burner may
be impaired by air in the circuit. In this case the control box will
cut out the heater and it might be necessary to renew the start-
ingprocedureonceortwicebydepressingtheresetbutton(1).
Should the heater not start, check that oil tank
isfullanddepressresetbutton(1).
Should the heater still not work, please refer to chapter
“OBSERVEDFAULTS,CAUSESANDREMEDIES”.
Stopping the Heater
Setmainswitch(3)on“0”positionorturnthermostatorother
control device on lowest setting.
The flame goes out and the fan continues to work for approx.
90sec.coolingthecombustionchamber.
Safety Devices
The unit is fitted with an electronic flame control box. In case of
malfunction this box will cut in and stop the heater, at the same
timethepilotlampinthecontrolboxresetbutton(1)willlight
up.
Heaters are also equipped with an overheat thermostat safety
cutout which will stop the heater in case of overheating. This
thermostat will reset automatically but you will have to depress
button(1)oncontrolboxbeforebeingabletorestartthe
heater.
Transport
Warning
• Before making any attempt to restart heater find and elimi-
nate reason of overheating.
Before heater is moved it must be stopped and unplugged.
Before moving the heater wait till it has totally cooled off and
make sure oil tank cap is securely fixed.
l k
l k
M
Gap of Electrodes
X
Z
Y
Models X Y Z
HS1000ID .79in .118in .256in
HS2000ID .158in .098in .158in
HS3000ID .158in .098in .158in
HS4000ID .158in .098in .158in
Sides 2.5ft. Air Inlet 2.5ft.
Top 6ft. Air outlet 12ft
Fuel Fired Forced Air Indirect Construction Heater Operating Instructions and Owner’s Manual
5
Description
A) Minimal39”
B) Minimal39”
C) The shortest
D) The same or bigger than the smokes outlet diameter
of heater
E) Minimal1m
1) Anti-winddeviceprovidedwiththeheater
2) Horizontalcrossingwithminimalupsideanglepitchof
5°
3) Chimney8”x8”ofminimalinsidemeasure
4) Chimneyanti-explosionflapdoor
5) External seating wall
6) ChimneyendingHshape
N.B. Above recommendation indicative only. Have your installa-
tion checked by local authority.
The hot air heaters with wheels must be wheeled. The sus-
pended version which has no wheels must be transported with
adequate machinery.
MAINTENANCE
Preventive and regular maintenance will ensure a long trouble
free life to your heater.
WARNING
• Never service heater while it is plugged in, operating or
hot. Severe burns or electrical shock can occur.
Every50hoursofoperation:disassemblealterandwashwith
clean oil, remove upper body parts and clean inside and venti-
lator with compressed air, check correct attachment of H.T. con-
nectors to the electrodes and check H.T. cables, remove burner
assembly, clean and check electrode settings, adjust according
toscheme“GAPOFELECTRODES”.
Flue Connections Diagram
VENTILATION
A
6
2
D
C
1
B
5
E
Fuel Fired Forced Air Indirect Construction Heater Operating Instructions and Owner’s Manual
6
Trouble CAUSE SOLUTION
Motor does not start, no ignition No electrical current Checkmains(shouldbe120v-1~60Hz)
Check proper positioning and functioning of
switch
Check fuse
Wrong setting of room thermostat or
other control
Check correct setting of heater control. If
thermostat, make sure selected temperature is
higher than room temperature
Thermostat or other control defective Replace control device
Electrical motor defective Replace electrical motor
Electrical motor bearings defective Replace electrical motor bearings
Burned out condenser Replace condenser
Motor starts, no ignition or cuts
out
Electric igniter defective Check connection of H.V. leads to electrodes
and transformer
Checkelectrodessetting(seescheme“GAPOF
ELECTRODES”)
Check electrodes for cleanliness
Replace H.V. transformer
Flame control box defective Replace control box
Photocell defective Clean or replace photocell
Not enough or no fuel at all at burner Check state of motor-pump plastic coupling
Check fuel line system including fuel filter for
possible leaks
Clean or replace oil nozzle
Solenoid defective Check electrical connection
Check thermostat LI
Clean or replace solenoid
Motor starts, heater emits smoke Not enough combustion air Make sure air inlet and outlet are free
Check setting of combustion air gap
Clean burner disc
Too much combustion air Check setting of combustion air gap
Fuel contaminated or contains water Drain fuel in tank with clean fuel
Clean oil filter
Air leaks in fuel circuit Check the seals on the ducts and the diesel flter
Not enough fuel at burner Check pump pressure
Clean or replace fuel nozzle
Too much fuel at burner Check pump pressure
Replace nozzle
Heater does not stop Solenoid Replace solenoid coil or complete solenoid
.
TROUBLESHOOTING
If heater still not working properly, please revert to nearest authorized dealer.
Fuel Fired Forced Air Indirect Construction Heater Operating Instructions and Owner’s Manual
7
WIRING DIAGRAM
1000ID SERIES MODELS
FU FUSE RV CONTROL
IT TRANSFORMER H.V. TA ROOM THERMOSTAT
LV1 OVERHEAT THERMOSTAT RE RELAYS
EV1 SOLENOIDVALVE1° AP CONTROL BOX
FO PHOTOCELL PA AIR PRESSURE CONTROL
CO CONDENSER RF HEATER FILTER
MV FAN MOTOR FA FAN THERMOSTAT
ST ELECTRIC PILOT PE GROUND
DRAWING LEGEND
Fuel Fired Forced Air Indirect Construction Heater Operating Instructions and Owner’s Manual
8
WIRING DIAGRAM
2000ID AND 3000ID SERIES MODELS
FU FUSE RV CONTROL
IT TRANSFORMER H.V. TA ROOM THERMOSTAT
LV1 OVERHEAT THERMOSTAT RE RELAYS
EV1 SOLENOIDVALVE1° AP CONTROL BOX
EV2 SOLENOIDVALVE2° FA FAN THERMOSTAT
FO PHOTOCELL PA AIR PRESSURE CONTROL
CO CONDENSER RF HEATER FILTER
MV FAN MOTOR PA AIR PRESSURE SWITCH
ST ELECTRIC PILOT PE GROUND
DRAWING LEGEND
Fuel Fired Forced Air Indirect Construction Heater Operating Instructions and Owner’s Manual
9
WIRING DIAGRAM
4000ID SERIES MODEL
FU FUSE RV CONTROL
IT TRANSFORMER H.V. TA ROOM THERMOSTAT
LV1 OVERHEAT THERMOSTAT RE RELAYS
EV1 SOLENOIDVALVE1° AP CONTROL BOX
EV2 SOLENOIDVALVE2° FA FAN THERMOSTAT
FO PHOTOCELL CN CONNECTOR
CO CONDENSER RF HEATER FILTER
MV FAN MOTOR LI2 OVERHEAT SAFETY
ST ELECTRIC PILOT PE GROUND
DRAWING LEGEND
Fuel Fired Forced Air Indirect Construction Heater Operating Instructions and Owner’s Manual
10
29
30
31
04
41
B
09
08
A
38
92
25
24
19
06
01
02
03
40
27
28
20
22
21
18
23
35
37
34
33
26
82
05
86
10
11
13
12
17 15 18
15
14
83
84
79 78
85
89
87 88
43
51
56
61
57
58 59
07
90
93
94
95
69
91
66
67
64
63
62
68
65
97
77
75
73 75
74
68
76
96
99
98 99
82
100
101
15
17
15
A
Optional
35
B
16
32
102
102
60
104105
HS1000ID
Dieses Handbuch passt für folgende Modelle
4
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