Helios E-Stop Series Montageanleitung

Helios W.E.S. 1000 & 2000

(Wireless Emergency Stop)

Installation and Hardware Guide

E5, Version 1.3

WES 1000& 2000 –Installation and Hardware Guide

ii E5, Version 1.3

Contact Information

Helios Global Technologies

1920 Windsor Rd

Kelowna BC

V1Y 4R5

Website: http://www.heliosglobaltech.com

Warranty Information and Technical Support

Please inquire with the distributor of your W.E.S. system for any warranty and technical support related

issue.

The W.E.S. System carries with it a one year limited warranty at time of purchase.

Legal Notice

CAUTION The E-Stop system is not a replacement to the emergency stop button; it is an

addition to its functionality. The system uses commercial radio frequency network that MAY

be subject to interference.

WES 1000& 2000 –Installation and Hardware Guide

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Contents

Contact Information...................................................................................................................................... 2

Preface .......................................................................................................................................................... 3

Purpose ..................................................................................................................................................... 3

1 Product Overview ................................................................................................................................. 3

1.1 W.E.S Series................................................................................................................................... 3

1.2 Standard Equipment/Components............................................................................................... 3

1.2.1 W.E.S Base............................................................................................................................. 4

1.2.2 Signaling transmitter............................................................................................................. 4

2 Installation ............................................................................................................................................ 4

2.1 Getting Started.............................................................................................................................. 4

2.2 Determine the Mounting Location & Installation......................................................................... 4

2.2.1 Base Location ........................................................................................................................ 4

2.2.2 Mounting the base................................................................................................................ 4

2.2.3 Conduit.................................................................................................................................. 5

2.3 Wiring............................................................................................................................................ 6

2.3.1 Power .................................................................................................................................... 7

2.3.2 Relay...................................................................................................................................... 8

3 Operation .............................................................................................................................................. 8

3.1 General Guidelines........................................................................................................................ 8

3.1.1 Testing Installation................................................................................................................ 8

3.2 Troubleshooting............................................................................................................................ 8

4 Service................................................................................................................................................... 8

4.1 Fuse ............................................................................................................................................... 8

4.2 Removal ........................................................................................................................................ 9

5 Specifications ........................................................................................................................................ 9

5.1 W.E.S. Base station 1000 .............................................................................................................. 9

Electrical W.E.S 1000............................................................................................................................. 9

Radio Transceiver.................................................................................................................................. 9

5.2 W.E.S. Base station 2000 .............................................................................................................. 9

Electrical W.E.S 2000............................................................................................................................. 9

WES 1000& 2000 –Installation and Hardware Guide

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Radio Transceiver.................................................................................................................................. 9

6 Documentation Version ......................................................................................................................10

WES 1000& 2000 –Installation and Hardware Guide

3 V 1.3

Preface

Purpose

This document is an overview of installation procedures, usage and hardware specifications for W.E.S

1000 and 2000 models

1Product Overview

1.1 W.E.S Series

The Helios W.E.S. is a supplemental emergency stop system allowing workers to stop machinery and

equipment using a personally carried transmitter. The WES system enables a worker or supervisor to

open a relay that can be used to immediately disconnect the power to equipment from where the

individual is located or from the unit by activating the stop button.

Fig. 1.1 –W.E.S. 2000 Base panel

1.2 Standard Equipment/Components

Your system will come with the following equipment included:

1. W.E.S base station

2. Signaling transmitter

WES 1000& 2000 –Installation and Hardware Guide

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1.2.1 W.E.S Base

The W.E.S. base is a polycarbonate enclosure housing status lights, stop button, reset button

antenna and mounting points.

Internally there is a user replaceable 250V 15A Fuse

1.2.2 Signaling transmitter

The signaling transmitter may be one of a handful of transmitters designed for functionality in

different environments. See documentation specific to the handheld device assigned to your

base unit.

Note: The handset and and a W.E.S. unit are normally configured to work together. Some

units are programmed to restrict which handsets will trigger the alarm state. Always test and

ensure you are using the correct handset for your system. If in doubt test it to ensure it will

work.

2Installation

2.1 Getting Started

Installation must be performed by a qualified electrician.

2.2 Determine the Mounting Location & Installation

Consider the following guidelines for component mounting

2.2.1 Base Location

Ideal placement will give the antenna good exposure to the surrounding area

Must be accessible so users can access the stop and reset buttons safely

A visible location so as to ensure the panel lights are visible

Avoid placing the base station out of sight and or contained in a metal enclosure as this may

affect radio communications.

2.2.2 Mounting the base

Consider the following points when mounting the base station

Fasten the unit securely using the mounting flange to an appropriate surface, ensuring

clearance on other side of surface if fasteners protrude through.

Keep away from sources of heat, such as open flame, space heaters or exhaust piping.

Do not mount where water may build up, the unit is not submergible/waterproof.

WES 1000& 2000 –Installation and Hardware Guide

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Fig 2.1 Mounting Flange

2.2.3 Conduit

The enclosure has two holes in the bottom to accommodate ¾ conduit fitting. The specific fitting must

be appropriate for the environment and location the W.E.S system will be operating in. Installer to

determine correct conduit (RMC, GRC, PVC, LFMC, etc…).

Fig. 2.2 Sample Conduit attachments

WES 1000& 2000 –Installation and Hardware Guide

6 V 1.3

2.3 Wiring

Each E-Stop is labeled on the bottom of the enclosure with the correct input power required to operate

the unit. Eg:

Fig 2.3 DC Voltage E-Stop Fig 2.4 AC Voltage E-Stop

Layout inside a DC voltage 1000 W.E.S. Enclosure

Fig 2.5- Shown: Internal components W.E.S 1000 DC

WES 1000& 2000 –Installation and Hardware Guide

7 V 1.3

Layout inside an AC voltage W.E.S. 2000 Enclosure

Fig 2.6- Shown: Internal components W.E.S 2000 AC

2.3.1 Power

2.3.1.1 Supply DC Voltage W.E.S Unit

DC 11-30Vdc is to be wired to the terminal block in the bottom right of the enclosure and then secured

using a locking tie strap.

*Note 11-30V Direct current only, do not wire with 110v+ line voltage

Terminal Block for supply voltage is IN1(+DC/L) & IN2(-DC/L)

IN1: Positive DC Voltage

IN2: Negative DC Voltage

2.3.1.2 Supply AC Voltage W.E.S Unit

AC Single phase 90-260Vac is to be wired to the terminal block on in the bottom right of the enclosure,

and then secured using a locking tie strap.

WES 1000& 2000 –Installation and Hardware Guide

8 V 1.3

Terminal Block for line voltage is labeled “LINE” and “NEUTRAL”, fix the matching wires under the

terminal screws and secure with the screws.

Terminal Blocks may also be IN1(+DC/L) & IN2(-DC/L)

IN1: Line

IN2: Neutral

Two ground screws are provided on the right side on the aluminum plate to secure the ground wire.

2.3.2 Relay

Relay contact is located on the bottom left of the circuit board inside the enclosure, this can be used to

power equipment using the relay directly up to a 15A draw. An external machine relay will be required if

exceeding the 15A 250Vac specification.

Ensure equipment is grounded as necessary using the provided ground screws.

On completion of wiring enclosure must be fixed closed with both screws in the top and bottom of the

cover on the right side of the enclosure.

3Operation

3.1 General Guidelines

While the W.E.S. is weather resistant it is recommended to keep the unit protected from excessive dust

and/or wet environments.

3.1.1 Testing Installation

3.2 Troubleshooting

Problem

Check/Solution

Relay contacts will not close

Check on board fuse, replace as necessary

4Service

*CAUTION: Multiple sources of power –two. Disconnect all supplies before servicing.

There is a possibility of both cables providing power inside the enclosure, ensure that both the line

providing power to the circuitry and the line being used to control the equipment are disconnected

before servicing.

4.1 Fuse

If fuse requires replacement, use 15A 250VAC 5X20MM Glass Fuse. Littlefuse part# 0218015. MXP or

equivalent.

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