Herdstar Bintrac Bedienungsanleitung

Operation Manual

12/1/2012

Breeder Control

Operation Manual

Patented

U.S. Patent No. 7,980,129 and Patents Pending

Operation Manual 
 
BinTrac Breeder Control Operation Manual Ver. 1.01 Rev 1.04 2 Part # MAN-000008 
 
1400 Madison Avenue / Suite 504 / Mankato, MN 56001 
PH: 507-344-8005 FAX: 507-344-8009 
www.herdstar.com 
 
Table of Contents 
Overview.............................................................................................................................................................................3 
Components...................................................................................................................................................................3 
Features .........................................................................................................................................................................3 
Weight Display...........................................................................................................................................................3 
Batch Run ..................................................................................................................................................................3 
Fill Events...................................................................................................................................................................3 
24hr Usage.................................................................................................................................................................3 
Remote Display..........................................................................................................................................................3 
System Setup .....................................................................................................................................................................4 
Operation Settings..........................................................................................................................................................4 
Selecting Batching Method ........................................................................................................................................4 
Calibrate Bin Empty (Zero) ........................................................................................................................................4 
System Settings .............................................................................................................................................................5 
Accessing the Setup mode........................................................................................................................................5 
Navigating Setup mode..............................................................................................................................................5 
Selecting an Option in Setup mode ...........................................................................................................................5 
Options in Setup Mode ..............................................................................................................................................6 
Setup (Version 1.0 and higher)................................................................................................................................6 
Serial Data Command Set.......................................................................................................................................6 
Batch........................................................................................................................................................................7 
Rated .......................................................................................................................................................................7 
Capacity...................................................................................................................................................................7 
Increment Value.......................................................................................................................................................8 
Full Value.................................................................................................................................................................8 
Zero Value ...............................................................................................................................................................8 
Year .........................................................................................................................................................................9 
Month.......................................................................................................................................................................9 
Date .........................................................................................................................................................................9 
Hour.........................................................................................................................................................................9 
Minute......................................................................................................................................................................9 
Station ID Value.......................................................................................................................................................9 
Software Version (Version 1.0 and higher)............................................................................................................10 
Smart Summing Box Software Version (Version 3.0 and higher) .........................................................................10 
End.........................................................................................................................................................................10 
Operation..........................................................................................................................................................................11 
Select Weight Display ..................................................................................................................................................11 
Manual Batch Run........................................................................................................................................................11 
Scheduled Batch Run...................................................................................................................................................11 
Paused Batch Run .......................................................................................................................................................12 
Fill Event During Batch Run.........................................................................................................................................12 
Display Fill Events........................................................................................................................................................12 
Display 24 Hour Usage ................................................................................................................................................12 
Service..............................................................................................................................................................................13 
Cleaning.................................................................................................................................................................13 
Servicing and Repair .............................................................................................................................................13 
Troubleshooting............................................................................................................................................................13 
 
 
is a trademark of HerdStar, LLC. 
Copyright © 2011 Herdstar, LLC. All rights reserved. 
Printed in the USA 
 
 
 
 
 

Operation Manual

BinTrac Breeder Control Operation Manual Ver. 1.01 Rev 1.04 3 Part # MAN-000008

Thank you for purchasing a BinTrac Breeder Control from Herdstar, LLC.

Overview

Your BinTrac Breeder Control provides a cost effective way to automatically monitor bin level and batch a programmed

load or unload amount.

Components

A BinTrac Breeder Control consists of four basic components:

BinTrac Breeder Control

This is the main unit of the BinTrac system. The BinTrac Breeder Control communicates

with the Smart Summing Boxes to register the weight of material in the bins. The material

level is computed and displayed on the LED bar graph.

Load Cell Bracket

Four or more loadcell brackets allow the BinTrac to accurately measure the material weight in your bins. The Smart

Summing Box averages the signals from all brackets to minimize errors that could result from voids (holes) in the

material.

Smart Summing Box

A single Smart Summing Box per bin communicates the current reading on the leg brackets to the Bintrac Breeder

Control.

BinTrac Power Supply

This provides the power for the BinTrac Breeder Control. The power supply converts the line voltage to low voltage.

Features

Weight Display

The Bintrac Breeder Control displays the gross weight of the bin and its level.

Batch Run

The Bintrac Breeder Control features a relay to enable a load or unload system for batching a programmed amount.

Fill Events

The Bintrac Breeder Control records the net weight increase of the last four fill events for each enabled bin.

24hr Usage

The Bintrac Breeder Control records the last four operational 24 hour usage amounts.

Remote Display

A Bintrac Breeder Control can be configured as a Remote Display which will display the same updated weight

information from the host BinTrac Indicator.

Operation Manual

BinTrac Breeder Control Operation Manual Ver. 1.01 Rev 1.04 4 Part # MAN-000008

System Setup

The units are easily wired by a qualified technician using standard communication wiring. See Appendix A and

Appendix B drawings for detailed load and unload wiring information. The System setup has two levels of settings: 1)

Operation Settings: These are settings that may be changed for normal use by an operator and 2) System Settings:

These are a one-time setup usually done at the time of installation.

Operation Settings

New BinTrac Breeder Control installations require a one-time system configuration procedure before use. In this mode

you can configure the batching method you wish to use.

Selecting Batching Method

This procedure will allow you to select the batching method you wish to use. On the BinTrac

Indicator, press and hold the SELECT key for approximately 8-10 seconds. The bin level gauge

will go blank, and all of the bin selector indicators will illuminate showing their current status.

1. Press the SELECT key to select the desired bin.

2. Press the key to proceed. The indicator for bin “A” will remain on, and all others will turn off. If the indicator

is on steady, “A” bin is being monitored. If it is flashing, the bin is not being monitored. Press the or

key to toggle bin monitoring on or off.

3. Repeat steps 2-3 for additional bins.

4. Unit returns to Weight Display mode after this procedure or after 20 seconds of no activity (no keystrokes).

Calibrate Bin Empty (Zero)

This procedure will zero the BinTrac weight by correcting for the dead-load of the empty bin.

1. Press the SELECT key to select desired Bin.

2. Press the and then the key and hold for 5 seconds. While held, the bar graph and bin indicators will

flash until 5 seconds have passed and the indicated bin level has been zeroed.

3. Unit returns to Weight Display mode after this procedure or after 20 seconds of no activity (no keystrokes).

Operation Manual

BinTrac Breeder Control Operation Manual Ver. 1.01 Rev 1.04 5 Part # MAN-000008

SEtUP

Figure 1

System Settings

The setup mode is used to configure the one-time system setup settings for each bin.

If there is no activity for 20 seconds while in SETUP mode, the system will exit SETUP mode and return to Weight

Display mode.

Accessing the Setup mode

This menu can be accessed with two methods:

1. This method requires you to power the device down and wait at least 3 seconds before

re-applying power to the system. When the device is powered up it will automatically

enter SETUP mode and display the Ver.

2. This method requires you to hold the SELECT button down for approximately

10 seconds, at which time SETUP mode will be displayed.

Segmented display:

Navigating Setup mode

To navigate through the options in Setup mode, you can use the and the keys to cycle

through the options/parameters. See Figure 1 for the SETUP menu flow chart.

Selecting an Option in Setup mode

To select an option/parameter to edit in SETUP mode, you must navigate to the option

you wish to edit. Navigate using the and keys, and then pressing the SELECT key

when you reach the desired option.

SETUP

Batch

Rated

Capacity

Increment

Full

Zero

Year

Month

Date

Hour

Minute

Station ID

Ver

SS.Ver

End

Operation Manual

BinTrac Breeder Control Operation Manual Ver. 1.01 Rev 1.04 6 Part # MAN-000008

Options in Setup Mode

Setup (Version 1.0 and higher)

The LEDs indicate various configuration options as being enabled (solid on) or disabled (flashing). When

SETUP is displayed on the screen, the following LED’s are used to configure the functionality as noted below.

Gross Weight –Configures BinTrac Indicator as a Remote Display.

A Remote Display is hardwired to a BinTrac Indicator for remotely viewing weight data.

Batch Amount –Enable ASCII Serial Communications Command Set. (See Below)

BinTrac Monitor or BinTrac Remote Display will transmit weight data based on received commands.

Enable this feature when interfacing unit to a PC or serial type device.

Flashing Light –Enable Weight Broadcast

ASCII weight data will be serially broadcast approximately once ever second.

RUN –Enable communications to peripheral devices.

Must be enabled when BinTrac Monitor is connected to BinTrac Remote Display

or HouseLink Interface.

1. Press the SELECT key to select the desired configuration option.

2. Use the or keys to enable or disable options.

Segmented display:

Serial Data Command Set

Poll

Command

Description and

Data Record Format ( fixed length )

Current weight of first enabled bin

+/-wwwwwcrlf

Current weight of all four bins

+/-wwwww,+/-wwwww,+/-wwwww,+/-wwwwwcrlf

SnnP

Current weight of first enabled bin with matching BinTrac Station ID

+/-wwwwwcrlf

SnnPP crlf

Current weight of all four bins with matching BinTrac Station ID

+/-wwwww,+/-wwwww,+/-wwwww,+/-wwwwwcrlf

Note: All commands must be terminated by CR. Latency between characters within a multiple

character command (including CR), cannot exceed 200msec.

w –Bin Weight

n –Station ID Number

CR –Carriage Return (Hx0D).

LF –Line Feed (Hx0A).

SEtup

Operation Manual

BinTrac Breeder Control Operation Manual Ver. 1.01 Rev 1.04 7 Part # MAN-000008

Batch

Enables you to set the batch option from LoAd to u.LoAd. LoAd is used when you want material batched into a bin.

Based on the gross weight of the bin, material is batched into the bin until the batched amount equals the gross

amount. u.LoAd is used when you want material batched out of a bin. In this case, the bin is holding a bulk amount of

feed and will batch out the programmed batch amount.

1. Press the SELECT key to enter menu.

2. Use the or keys to select Load or uLoad.

Segmented display:

Rated

The average rated output, in millivolt/volt of the load cells. DO NOT CHANGE unless necessary. Every standard load

cell has a rated output, specified in mV/V. If using load cells other than the Herdstar load cells, adjust this value

appropriately.

1. Press the SELECT key to select the desired Bin.

2. Use the key to increase the rated output by 0.001.

3. Use the key to decrease the rated output by 0.001.

Segmented display:

Capacity

Sets the system capacity of each bin. The system capacity is the sum of all the load cells rated capacity. When

setting for kilograms, convert the total system capacity to kilograms.

Ex: Six leg bin with six 10k loadcells, capacity setting for pounds is 60,000. Capacity setting for kilograms is

27,215. 1. Press the SELECT key to select the desired Bin.

2. Use the key to increase the value by 1 unit.

3. Use the key to decrease the value by 1 unit.

Segmented Display:

rAtEd

cAP

BAtch

Atch

Operation Manual

BinTrac Breeder Control Operation Manual Ver. 1.01 Rev 1.04 8 Part # MAN-000008

200.

100.

50.

…..

10.

500.

Increment Value

Sets the increment that the bin weight will display at. The reading from a bin is

rounded to the nearest multiple of the increment, using standard rounding rules.

The possible values are: 1, 2, 5, 10, 20, 50, 100, 200, 500, 1., 2.,5.,10.,20.,50..

See figure 2.

** Example: If an increment of 10 is selected and the net value of a bin’s weight is

18,582 lbs.; the segmented display will read 18580.

Note: When the increment number is followed by a “.” the displayed weight

value is then scaled by 10. (120462 is displayed as 12046.) This is required

when the displayed weight will exceed five digits.

1. Press the SELECT key to select the desired bin.

2. Use the key to increase the value to the nearest 10 units.

3. Use the key to decrease the value to the nearest 10 units.

Segmented display:

Figure 2

Full Value

Sets the maximum weight of a full bin either in pounds or kilograms. It is how much material the bin can hold. This is

for calibration of the LED bar graph level. The value says at what net weight the bar graph will display completely full

(all 16 LEDs lit).

1. Press the SELECT key to select the desired Bin.

2. Use the key to increase the value by 1 unit.

3. Use the key to decrease the value by 1 unit.

Segmented display:

Zero Value

Sets the weight of the empty bin either in pounds or kilograms. This value can also be set in the Operation Settings.

This is used to compensate for the empty weight of the bin to give an accurate value for the net weight of the material

inside the bin. ** Example: A bin weighs 1,200 lbs. empty. This is then set to the zero value: the BinTrac then

calculates the material weight as the total weight less the zero weight value.

1. Press the SELECT key to select the desired Bin.

2. Use the key to increase the value by 1 unit.

3. Use the key to decrease the value by 1 unit.

Segmented display:

fULL

ZEro

inc

Operation Manual

BinTrac Breeder Control Operation Manual Ver. 1.01 Rev 1.04 9 Part # MAN-000008

Year

Sets the current Year.

Segmented display:

Month

Sets the current Month.

Segmented display:

Date

Sets the current Date.

Segmented display:

Hour

Sets the current Hour.

Segmented display:

Minute

Sets the current Minute.

Segmented display:

Station ID Value

Sets the Station ID of the device. For devices interfacing with a Site Console, the Station ID must be set within 100 –

131. When interfacing the device to a Communication Hub (CH100), set this value between 1and 99. Each BinTrac

device must have a unique Station ID.

1. Press the SELECT key to select the desired Bin.

2. Use the key to increase the value by 1.

3. Use the key to decrease the value by 1.

Segmented display:

yEAr

nnon

dAtE

Hour

nnin

Operation Manual

BinTrac Breeder Control Operation Manual Ver. 1.01 Rev 1.04 10 Part # MAN-000008

Software Version (Version 1.0 and higher)

Displays the BinTrac programmed software version number. This number may be required if technical help is needed.

1. Press the SELECT key to see the software version number.

Segmented display:

Smart Summing Box Software Version (Version 3.0 and higher)

Displays each of the connected Smart Summing Boxes programmed software version number. This number may be

required if technical help is needed.

1. Press the BIN key to see the software version for each enabled bin.

Segmented display:

End

Allows the user to exit SETUP mode.

1. Press the SELECT button to exit SETUP mode.

Segmented display:

End

UEr

SS.UEr

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