HERKULES G200 Bedienungsanleitung
Part# 1002655-11
3/3/2020
This manual contains important information concerning the
installation and operation of the gun washers listed above.
Read manual thoroughly and keep for future reference
INSTRUCTIONS
Made in USA
Toll Free: 800-444-4351
Phone: 248-960-7100
Fax:
248 960-7109
OWNERS MANUAL
Website: www.herkules.us
E-mail:
Herkules Equipment Corporation
2760 Ridgeway Court
Walled Lake, MI 48390-1662 USA
Page 1 of 22
Call: 1-800-444-4351
Warranty ……………………………………………………………………………………………………………….................... 3
Model Information ……………………………………………………………………………………………………………. 4
Warnings ……………………………………………………………………………………………………………………… 5-6
Assembly Instructions ……………………………………………………………………………………………………….. 7-9
Installation ………………………………………………………………………………………………………………….. 10
Operation ……………………………………………………………………………………………………………………. 10-11
Preventive Maintenance ………………………………………………………………………………………………………. 12
Troubleshooting ……………………………………………………………………………………………………………… 13
Drawings with Part Lists …………………………………………………………………………………………………… 14-21
G200 Schematic ………………………………………………………………………………………………………................... 22
Herkules Equipment Corporation
A U.S.-based manufacturer, Herkules Equipment Corporation offers a diverse line of products that support multiple
industries by improving efficiency, productivity, ergonomics, comfort, and safety in the work environment. The
company consists of the three product lines: Herkules, Enkon and BossLifts.
Since 1985, Herkules has designed, engineered and manufactured quality products at our Walled Lake,
Michigan facility. Our company supports our products after delivery, with U.S. based customer service, and
replacement parts, enabling our customers to proceed with confidence.
To learn more about Herkules, visit http://herkules.us. Contact us at [email protected] with any
questions or concerns.
Thank you for purchasing a Herkules product!
Table of Contents
Page 2 of 22
Call: 1-800-444-4351
Warranty
At Herkules we take great pride in the construction of our American-made products, and we stand behind their reliability.
Our limited liability warranty coverage for Paint Gun Washers warranties the unit for a period of 12 months. Washer pumps
have a separate warranty; the Herkules 338 pump is protected for a period of 2 years from the date of purchase. All other
pumps, including rinse pumps, are warrantied for 12 months.
This warranty does not apply to equipment damaged from accident, abuse, overload, misuse, negligence, improper
installation, abrasive or corrosive materials, or shipping damage.
In the event of product failure, the defective item must be returned, freight prepaid, to the Herkules manufacturing plant for
repair or replacement. If repairs are required, Herkules will not be liable for these repairs to take place in the field regardless
of the application. Proof of purchase and date of purchase must be confirmed. An RGA* (Returned Goods Authorization) and
written approval from Herkules must be obtained before any goods can be shipped to Herkules. We reserve the right to
Determine whether failure is due to defective material, normal wear, and / or other causes.
There are no warranties which extend beyond the description on the face hereof. Herkules
disclaims any warranty of merchantability or fitness for a particular purpose in connection with
the Buyer's purchase of any Product under this agreement. Damages are limited to the sales
price of the Herkules system. The terms and conditions herein represent the entire agreement
between Herkules and the Buyer. Any prior / future representations do not apply.
*To obtain a RGA, contact Herkules at 1-800-444-4351 and have the item model, serial numbers, and invoice number if applicable.
Upon receipt of your equipment, please write your purchase information below. Please retain this manual for your records.
Serial Number Model Number
Purchase Date Distributor (if applicable)
IMPORTANT NOTICE: if you have a problem with your Herkules product,
DO NOT RETURN TO PLACE OF PURCHASE
Contact Herkules: by phone 1-800-444-4351; by email, info@herkules.us; or on the web at herkules.us/contact-us.
Page 3 of 22
Call: 1-800-444-4351
Model Information
Part # Description
001-702 Hex Bolt 1/4-20 x 1/2 2 EA.
002-161 Flat Washer #10 2 EA.
008-244 Acorn Nut 1/4-20 2 EA.
001-705 Flat Washer 1/4 2 EA.
6 Ball Valve 1 EA.
83 Hex Bolt 1/4-20 x 1 2 EA.
84 Hex Nut 1/4-20 2 EA.
85 Lock Washer 1/4 4 EA.
Clevis Pin 1/4 dia. 1 EA.
Cotter Pin 1 EA.
Actuator 1 EA.
C9A Nipple 1/8 NPT X 4-1/2 2 EA.
53B Stem Support Female 2 EA.
M5 Tube 5/32 Blue 30 IN.
M5-BLACK Tube 5/32 Black 9 IN.
M5-NEUTRAL
Tube 5/32 Clear 13 IN.
005-131 Screw 10-24 x 1/2 2 EA.
005-137 Nylock Nut 10-24 2 EA.
Bracket Lid Mount 1 EA.
338 Pump 1 EA.
*Customer should review and verify all parts are present before starting assembly
NOTE: Dimensions listed below are overall measurements.
Dimensions in./(mm)
A B C D
Two gun, two cup paint gun washer equipped with
46 20.625 24.5 21.25
diaphragm pump, filter-regulator and timer.
(1168) (524) (622) (540)
Cleans exclusively either solvent or water based paints.
(31)
G200
Model
Weight
Warning Symbol
Caution Symbol
Quantity
1000652
1000252
11957
12024
lbs/(kg)
Description
68
CAUTION
WARNING
This symbol alerts you to the possibility of serious
injury or death if you do not follow the instructions.
A
B
C
D
This symbol alerts you to the possibility of damage to
or destruction of equipment if you do not follow the
instructions.
Page 4 of 22
Call: 1-800-444-4351
EQUIPMENT MISUSE HAZARD
Equipment misuse can cause the equipment to rupture, malfunction, or start unexpectedly
and result in serious injury.
•This equipment is for professional use only.
•Read all instruction manuals, tags, and labels before operating the equipment.
•Use the equipment only for its intended use.
•Do not alter or modify this equipment.
•Do not exceed the maximum working pressure of the lowest rated system component.
•Do not operate the gun washer at a pressure above the maximum working pressure rating of the
gun(s) being cleaned.
•Route the hoses away from traffic areas, sharp edges, moving parts, and hot surfaces.
•Do not use the hoses to pull the equipment.
•Do not move pressurized equipment.
•Use fluids or solvents that are compatible with the equipment wet parts. Read the fluid and
solvent manufacturer's warnings.
•Comply with all applicable local, state and national fire, electrical and other safety regulation.
PRESSURIZED EQUIPMENT HAZARD
Spray from hose leaks, ruptured components, or from operating the gun washer with an open lid
can splash fluid in the eyes or on the skin and cause serious injury.
•A safety device has been installed to shut off the pump when the gun washer lid is opened.
Do not tamper with, or alter, this device.
•Open the gun washer lid slowly.
•Do not prop the gun washer lid open with an object or by any other means.
•Do not stop or deflect fluid leaks with your hand, body, glove, or rag.
•Tighten all fluid connections before operating the equipment.
•Replace worn, damaged, or loose parts immediately.
WARNING
Page 5 of 22
Call: 1-800-444-4351
FIRE AND EXPLOSION HAZARD
Improper grounding, poor air ventilation, open flames, or sparks can cause a hazardous condition
and result in fire or explosion and serious injury.
•Ground the equipment. See Installation section (page 10) for grounding procedure.
•Provide fresh air ventilation to avoid the build up of flammable fumes from the cleaning solution.
•Extinguish all open flames or pilot lights in the gun washer area.
•Disconnect all electrical equipment in the gun washer area.
•Keep the gun washer area free of debris, including cleaning solutions, rags, and gasoline.
•Do not turn on any light switch in the gun washer area while operating or if fumes are present.
•Do not smoke in the gun washer area.
•Do not operate a gasoline engine in the gun washer area.
•Follow the gun manufacturer's solvent and other cleaning recommendations.
•
Use solvent with the highest possible flash point.
•
If there is any static sparking while using the equipment, stop operation immediately. Identify and
correct the problem.
•Drain the cleaning solution into a proper storage container when gun washer(s) is not in use.
TOXIC FLUID HAZARD
Hazardous fluids or toxic fumes can cause serious injury or death if splashed in eyes or on the
skin, swallowed, or inhaled.
•Know the specific hazards of the fluid you are using. Read the fluid manufacturer's warnings.
•Store hazardous fluid in an approved container. Dispose of hazardous fluid according to all local, state
and national guidelines.
•Wear the appropriate protective clothing, gloves, eyewear and respirator.
•Pipe and dispose of the exhaust air safely. If diaphragm fails, the fluid may be exhausted along with
the air.
WARNING
Page 6 of 22
Call: 1-800-444-4351
Stand and tub connections [Figures 1-4]
Remove stand from box.
Loosen all (16) nuts that attach the legs to the upper
frame of the Gun Washer stand.
Position the pump mount bracket between the timer
leg assembly and the filter/regulator leg assembly.
(These legs have oblong openings on one side)
Attach the pump mount bracket to the stand using (2)
1/4-20 x 3/4" hex bolts, (2)
1/4" lock washers and (2) 1/4" acorn nuts per leg.
Hand tighten, then place stand on floor. Verify
all (4) legs are sitting flush with the floor, and tighten.
Attach the pump to the stand using the (2) 1/4-20 x 1"
hex bolts, (2) 1/4" flat washers, (2) 1/4" lock washers
and (2) 1/4" hex nuts per leg [see fig.2].
Attach the ball valve to the reducing nipple on the
bottom of the tub. Teflon tape is recommended for
a water-tight seal. Hand tighten [see fig.3].
Ensure bulkhead DOES NOT TURN when tightening.
Connect the 16" long fluid outlet tube between the fluid
outlet port of the pump and the upper bulkhead on the tub.
DO NOT HEAT HOSE [see fig.4].
STEP 5
Assembly Instructions
STEP 1
STEP 3
STEP 4
STEP 2
fig.1
Hex bolt
1/4-20 x 1/2"
1/4" Acorn nut
1/4" Lock
Hex bolt
1/4-20 x 1"
1/4" Hex nut
Flat washer 1/4"
fig.2
1/4" Lock washer
Ball valve
fig.3
Page 7 of 22
Call: 1-800-444-4351
Connecting fluid and air hoses
Connect the 17" long fluid inlet tube between the fluid
inlet port of the pump and the lower bulkhead on the tub.
DO NOT HEAT HOSE [see fig.4].
Connect the black 5/32" air hose between the regulator
and the air-in port of the limit valve (located on the rear leg
of the gun washer). Press tubing in through the collar until
seated. Pull firmly on hose to test for a tight connection.
[see fig.4].
Note: Air-in port of limit valve is the port opposite the roller.
Connect the blue 5/32" air hose between the air-in port of
limit valve (located on the front leg) and the air-out port of the
limit valve (located on the rear leg of the gun washer).
Press tubing in through the collar until seated. Pull firmly on
hose to test for a tight connection.
NOTE: If these hoses are not correctly connected,
the paint gun washer will not start [see fig. 4].
Connect the clear 5/32" air hose between the pump and
the air out port of the limit valve (located on the front leg
of the gun washer). Press tubing in through the collar until
seated. Pull firmly on hose to test for a tight connection.
[see fig.4].
Connecting lid, lid rod, and actuator linkage
Mount the lid bracket underneath the lid; mount bracket
to lid as shown [see fig. 5].
Mount the lid actuator rod to the bracket. Slide the actuator
over the lid rod opposite the drilled end, and hand tighten
approximately 4" from end of rod. Then insert the actuator
into the large slot in the right rear leg [see fig. 6].
Attach the lid rod to the lid bracket using the 1/4" clevis pin
and circular cotter pin supplied [see fig. 5].
To adjust the actuator, close the lid and loosen the set
screw on the actuator. Slide the actuator down until it
completely closes the limit valve and retighten the set
screw [see fig. 6].
STEP 6
STEP 12
STEP 8
STEP 9
Assembly Instructions
STEP 11
STEP 10
STEP 13
STEP 7
Limit valve
Clear air
hose
16" Fluid
outlet tube
fig.4
Black air
hose
Blue air
hose
Limit
valve
17" Fluid
inlet tube
fig.5
Lid screw
Ground rivet
Lid rod
Cotter pin
Lid bracket
Clevis pin
Bracket
screw
Bracket nut
Lid rod
Actuator
Set screw
fig.6
Page 8 of 22
Call: 1-800-444-4351
Grounding the lid
Verify the ground wire is attached to lid rivet and the
other end is attached to the tub [see fig. 7].
Lid Bracket to the Lid Assembly
1) Remove the lid, lid actuator bracket, and hardware from bag.
2) Lid bracket mounts underneath the lid (see Fig. 7)
3) Mount bracket to the lid as shown, then Actuator Rod
can be mounted to the Lid Actuator Bracket (see Page 14
G200 Lid Layout in manual).
Assembly Instructions
STEP 14
P/N 005-131 Screw 10-24 x 1/2 SS
Fig. 8
P/N 005-137 Nut Nylock 10-24 Zinc
P/N 12024 Lid Actuator Bracket
Fig. 8
Ground wire
fig.7
Page 9 of 22
Call: 1-800-444-4351
Installing the Gun Washer
1) Place gun washer on a level surface in a properly
ventilated paint mixing room or paint booth.
Grounding the Gun Washer
1) Connect the ground wire on the gun washer’s pump to a
true earth ground.
2) Ground all equipment used or located in the gun washer
area.
Connecting the Air Line
1) Install a 1/4 in. npt male coupler, that is compatible with
the quick disconnect of your air supply line, into the air
supply port of the filter/regulator located on the right rear
leg [see fig. 9].
2) Connect air line with at least 75 psi to the coupler.
Filter/regulator is preset. Do not adjust.
Operation
Filling the Gun Washer with Fluid Placing Equipment in the Gun Washer
1) Close ball valve located on the bottom of the tank. To clean guns not mentioned here, use the long or short
stem supports as needed [see Fig. 10]. For questions or
2) Unit is designed to clean EITHER solvent or waterborne adapter kits, contact your paint gun washer distributor.
EXCLUSIVELY. Pour five gallons (18.9 liters) of high quality
cleaning solution into the tub. Siphon Feed Guns
Place the gun siphon tube on the short stem support.
Preparing the Equipment to be washed Gravity Feed Guns (HVLP)
Place long stem support over one of the short stem
1) Remove paint cup, or paint line, and the air line from the supports. Place paint inlet of gun on long stem support.
paint gun. Place the air cap assembly over the air inlet of the gun to
keep out cleaning solution.
2) Drain excess paint from cup and gun. Pressure Feed Guns
3) Remove all gauges and regulators. Place long stem support over one of the shorter stem
supports. Place paint inlet of gun on long stem support.
4) Screw on Air Cap Assembly to end of gun [see fig. 10]. Pots and Cups
5) Lock the gun trigger in the open position by placing the Place pots and/or cups on divider platform over front
trigger lock around the gun handle and trigger [see fig. 10]. spray nozzles.
Installation
Air supply
port
fig.9
Page 10 of 22
Call: 1-800-444-4351
Andere Handbücher für G200
1
Inhaltsverzeichnis
Andere HERKULES Waschmaschine Handbücher
HERKULES
HERKULES G375 Bedienungsanleitung
HERKULES
HERKULES G200 Bedienungsanleitung
HERKULES
HERKULES G511 Bedienungsanleitung
HERKULES
HERKULES G210 Bedienungsanleitung
HERKULES
HERKULES G205 Bedienungsanleitung
HERKULES
HERKULES G507 Bedienungsanleitung
HERKULES
HERKULES G205 Bedienungsanleitung
HERKULES
HERKULES GW/R-T Bedienungsanleitung
HERKULES
HERKULES G415 Bedienungsanleitung
HERKULES
HERKULES G550 Bedienungsanleitung
