Herma 500 Bedienungsanleitung
HERMA GmbH • Labelling Machines Division • 70791 Filderstadt • Germany
Documentation Applicator
HERMA 500
> Safety
> Quick Guide
> Operating Instructions
625817 • 1.10 GB (2019/02/28)
Documentation HERMA 500
1.10 GB (2019/02/28) i
Table of Contents
Quick guide ................................................................................................................................................................... 3
Set-Up Mode ................................................................................................................................................................. 3
Important Points and FAQs .......................................................................................................................................... 3
Threading the Label Web ............................................................................................................................................. 4
Menu Navigation ........................................................................................................................................................... 4
Operating instructions ................................................................................................................................................... 5
Introduction ................................................................................................................................................................... 6
Copyright ....................................................................................................................................................................... 6
Applicator Overview ...................................................................................................................................................... 7
General information ................................................................................................................................................... 8
Applicability ................................................................................................................................................................... 8
Handling of the Documentation .................................................................................................................................... 9
Guide to Symbols ......................................................................................................................................................... 9
Signal Words ................................................................................................................................................................. 9
Structure of the Documentation .................................................................................................................................. 10
Safety ...................................................................................................................................................................... 11
Safety Instructions ...................................................................................................................................................... 11
Signal Words: Definitions ............................................................................................................................................ 13
Safety Symbols ........................................................................................................................................................... 13
Intended Use of the Machine ...................................................................................................................................... 14
Machine users ..................................................................................................................................................... 15
Machine Users ........................................................................................................................................................ 15
Operator .................................................................................................................................................................. 15
User 1 ...................................................................................................................................................................... 16
User 2 ...................................................................................................................................................................... 16
Technician ............................................................................................................................................................... 16
Specialist ................................................................................................................................................................. 16
Trained Electrician .................................................................................................................................................. 16
What to Do in an Emergency ...................................................................................................................................... 17
Measures in Case of Fire ............................................................................................................................................ 17
Safety equipment ................................................................................................................................................. 18
Safety Equipment .................................................................................................................................................... 18
Clamping Plate Guard ............................................................................................................................................. 18
Counterholder.......................................................................................................................................................... 18
Description of the applicator .................................................................................................................................... 20
Description of the Applicator ....................................................................................................................................... 20
Adhesive Labels – Designations ................................................................................................................................. 20
Function ...................................................................................................................................................................... 21
Assemblies .......................................................................................................................................................... 22
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Assemblies – General Information .......................................................................................................................... 22
Unwinder: Mechanical ............................................................................................................................................. 22
Inserting the Label Web ....................................................................................................................................... 22
Unwinder: Motorised ............................................................................................................................................... 23
Inserting the Label Web ....................................................................................................................................... 23
Loop Module: Motorised .......................................................................................................................................... 25
Inserting the Label Web ....................................................................................................................................... 25
Label Web Brake ..................................................................................................................................................... 27
Inserting the Label Web ....................................................................................................................................... 28
Adjusting the Braking Force ................................................................................................................................ 28
Label Sensor: FS03 ................................................................................................................................................ 29
Positioning the Sensor at a Right Angle to the Direction of Label Movement ..................................................... 29
Positioning the Label ........................................................................................................................................... 29
Label Sensor: Optoelectronic .................................................................................................................................. 32
Positioning the sensor at a right angle to the direction of label movement ......................................................... 32
Positioning the label ............................................................................................................................................ 33
Dispensing Systems ................................................................................................................................................ 34
Dispensing beaks ................................................................................................................................................ 34
15° angled dispensing beak ................................................................................................................................ 34
Pivot beak / application unit ................................................................................................................................. 34
Moving dispensing beak ...................................................................................................................................... 35
Transfer Systems .................................................................................................................................................... 36
Positioning the Label on the Suction Plate .......................................................................................................... 36
Positioning the Linear Unit ................................................................................................................................... 36
Drive/Transport Roller ............................................................................................................................................. 36
Inserting the Backing Paper ................................................................................................................................ 37
Adjusting the Contact Pressure ........................................................................................................................... 37
Rewinder: Mechanical ............................................................................................................................................. 38
Inserting the Backing Paper ................................................................................................................................ 38
Rewinder: Motorised ............................................................................................................................................... 39
Inserting the Label Web ....................................................................................................................................... 39
Technical data ......................................................................................................................................................... 42
Technical data ............................................................................................................................................................. 42
Inputs/Outputs (X10), Standard Signals ..................................................................................................................... 46
Inputs/Outputs (X19), Additional Signals .................................................................................................................... 47
Inputs/Outputs (X9), Industrial Ethernet ..................................................................................................................... 47
Transport, installation, connection, storage and disposal ....................................................................................... 49
Transport, Installation, Connection, Storage and Disposal ........................................................................................ 49
Authorised staff ....................................................................................................................................................... 49
Transporting the Applicator ......................................................................................................................................... 49
Installing the Applicator ............................................................................................................................................... 50
Documentation HERMA 500
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Electrical Connection .................................................................................................................................................. 52
Connections ............................................................................................................................................................ 52
Connecting the Compressed Air Supply ..................................................................................................................... 54
Storage ....................................................................................................................................................................... 55
Start-up After Storage ................................................................................................................................................. 55
Disposal ...................................................................................................................................................................... 55
Start-up .................................................................................................................................................................... 57
Start-up – General Information ................................................................................................................................... 57
Authorised staff ....................................................................................................................................................... 57
Activation and Login ................................................................................................................................................... 57
Label Web Threading Diagram ................................................................................................................................... 58
Threading Diagrams ................................................................................................................................................ 58
Winder System .................................................................................................................................................... 59
Shutting down ......................................................................................................................................................... 62
Shutting Down – General Information ........................................................................................................................ 62
Authorised Staff ....................................................................................................................................................... 62
Operation using the control program ...................................................................................................................... 63
Operation Using the Control Program ........................................................................................................................ 63
Start Screen (Operation Mode Off) ......................................................................................................................... 63
Start Screen (Operation Mode On) ......................................................................................................................... 64
Login ........................................................................................................................................................................... 65
Password levels ...................................................................................................................................................... 65
Menu Navigation and Structure .................................................................................................................................. 66
Icons ........................................................................................................................................................................... 68
Start Screen Parameters for Quick Access (Favourites) ............................................................................................ 71
Direct Parameter Access .................................................................................................................................. 72
Operation Mode On/Off .................................................................................................................................... 72
Message History ............................................................................................................................................... 72
Opening and Editing Parameters ................................................................................................................................ 74
Selection Parameters ....................................................................................................................................... 75
Input Parameters .............................................................................................................................................. 76
Operating menus ................................................................................................................................................. 78
Operating Menu ............................................................................................................................................ 78
Help ................................................................................................................................................................... 78
Format ........................................................................................................................................................... 78
Format List .................................................................................................................................................. 79
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Save Format ............................................................................................................................................... 79
Save Format As .......................................................................................................................................... 79
Settings ......................................................................................................................................................... 79
Product .......................................................................................................................................................... 79
Label ............................................................................................................................................................. 80
Application ..................................................................................................................................................... 80
Printer ............................................................................................................................................................ 80
Winder ........................................................................................................................................................... 80
Unwinder ................................................................................................................................................... 81
Rewinder ................................................................................................................................................... 81
Extended Settings ......................................................................................................................................... 81
Set-Up Mode .............................................................................................................................................. 81
Simulation ................................................................................................................................................... 81
Status Display ............................................................................................................................................. 81
I/O Test ....................................................................................................................................................... 82
Enable Functions ........................................................................................................................................ 82
Firmware Update ........................................................................................................................................ 82
Device backup and restore ......................................................................................................................... 82
Start Screen ................................................................................................................................................ 82
Access ........................................................................................................................................................ 82
CAN Settings .............................................................................................................................................. 82
Ethernet Settings ........................................................................................................................................ 82
OPC UA Settings ........................................................................................................................................ 83
User/Password ........................................................................................................................................... 83
Fieldbus Settings ........................................................................................................................................ 83
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Other Settings ............................................................................................................................................. 83
Alarm History .............................................................................................................................................. 83
Imprint ........................................................................................................................................................... 83
Settings – retooling the product .............................................................................................................................. 84
Settings – Retooling the Product ................................................................................................................................ 84
Authorised Staff ....................................................................................................................................................... 84
Settings ................................................................................................................................................................ 85
Adjusting the Label Web Path ................................................................................................................................. 85
Adjusting the Roll Brake (Unwinder) ....................................................................................................................... 85
Home Position ..................................................................................................................................................... 85
Replacing the Proximity Switch (Unwinder) ............................................................................................................ 86
Replacing the Handle (Unwinder/Rewinder) ........................................................................................................... 87
Replacing the Tension Rings (Unwinder/Rewinder) ............................................................................................... 87
Teaching In the Angle Sensor (Motorised Unwinder/Rewinder) ............................................................................. 88
Activating Smooth Mode (Motorised Unwinder) ...................................................................................................... 89
Winder system DIP switch ...................................................................................................................................... 89
DIP switches ........................................................................................................................................................ 89
FS03 Sensor ........................................................................................................................................................... 91
Label Material, Minimum Requirements .............................................................................................................. 91
Replacing the Sensor Head ................................................................................................................................. 92
Technical Data ..................................................................................................................................................... 92
Connection Diagram ............................................................................................................................................ 93
Forked Light Barrier ................................................................................................................................................ 93
Adjusting the switching point ............................................................................................................................... 93
Cleaning, maintenance, service .............................................................................................................................. 95
Cleaning, Maintenance, Service ................................................................................................................................. 95
Authorised Staff ....................................................................................................................................................... 95
Cleaning ...................................................................................................................................................................... 96
Label Web Brake ..................................................................................................................................................... 96
Pivot Beak ............................................................................................................................................................... 96
Moving Dispensing Beak ......................................................................................................................................... 97
Drive/Transport Roller ............................................................................................................................................. 97
Maintenance Schedule ............................................................................................................................................... 97
Service and customer support .................................................................................................................................. 100
Malfunctions and troubleshooting ......................................................................................................................... 101
Malfunctions and Troubleshooting ............................................................................................................................ 101
Authorised Staff ..................................................................................................................................................... 101
Troubleshooting ........................................................................................................................................................ 103
Error and Event Messages .................................................................................................................................... 103
Indication of Malfunctions ...................................................................................................................................... 103
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Acknowledging Malfunctions ................................................................................................................................. 105
Message Explanation ............................................................................................................................................ 106
Starting Up after a Malfunction ................................................................................................................................. 106
Power Failure ............................................................................................................................................................ 107
Customer Support ..................................................................................................................................................... 107
Replacement parts ................................................................................................................................................ 108
Replacement Parts ................................................................................................................................................... 108
Online Ordering ..................................................................................................................................................... 108
Exploded View Drawings ...................................................................................................................................... 108
CE declarations ..................................................................................................................................................... 109
CE Declarations ........................................................................................................................................................ 109
Conformity Declaration for the FS03 label sensor ................................................................................................ 109
RoHS Directive ...................................................................................................................................................... 109
Glossary .................................................................................................................................................................... 111
Index ......................................................................................................................................................................... 113
Documentation HERMA 500
1.10 GB (2019/02/28)
1
Before using the product, read all the instructions and make sure you have understood everything.
The instructions contain important information for protecting your personal safety. Anyone who works on
this machine at any stage in production must have read and understood these instructions.
The “General information” chapter, which contains information about all types of safety instructions and
what they mean, and the “Safety” chapter, which provides detailed information about your personal safety
and the responsibilities of various users of this product, are especially important.
Find out about the applicable accident prevention regulations at the operation site, as well as general
safety regulations.
Keep these instructions and all supporting paper documents (“documentation”) such as the wiring
diagram in a safe place for later use.
This documentation is an integral part of the machine. It must be available at the operation site at all times
for the entire service life.
Failure to have the instructions available at all times could result in serious injuries, including death, or
damage to property.
If the machine is resold, the complete documentation must be handed over to the new owner.
Note that you as the operator of the machine bear the risk and liability in the following situations:
Failure to comply with these instructions
Use other than as intended
Use by untrained staff
Connection to an unauthorised electrical system
Use of unauthorised replacement and spare parts
Repair and replacement of the product or a part of it due to normal wear, vandalism, accidents, negligence
or other reasons for which the manufacturer is not at fault
Repairs, modifications or settings on the product made by or on behalf of the customer without the
manufacturer’s written consent
Improper raw materials or supplies
Inappropriate use
Improper use
Misuse
Accident
Modification
Set-Up Mode
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1.10 GB (2019/02/28)
Lacking or improper maintenance
Use of the product after significant wear
Similar cases
Observe the safety instructions in the operating instructions.
Click/tap on the header or the icon for these instructions to read the entire text. Click/tap on to
collapse the text.
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