HERO MAESTRO EDGE 125 PROGRAMMED FI Bedienungsanleitung

PREFACE

Thank you for selecting a Hero MotoCorp MAESTRO EDGE 125 PROGRAMMED FI

vehicle. We wish you many miles of continued riding pleasure in the years ahead.

We, at Hero MotoCorp, are committed to demonstrate excellence in our environment

performance on a continual basis, as an intrinsic element of our corporate philosophy. To

achieve this we commit ourselves to continue product innovations to improve environment

compatibility, comply with all applicable legislation including environment legislation and

strengthen the green supply chain.

Your vehicle is conforming to latest (Bharat stage-VI norms) regulation for emission, safety &

noise levels. We are also using non asbestos brake shoes/pads and engine gaskets which are

environment friendly in nature.

This vehicle is fitted with a lighting feature known as “Automatic Headlamp ON”. The feature

is mandated for all 2 Wheelers by Ministry of Road Transport & Highways (Government of

India) vide notification GSR 188 (E) dated 22nd February 2016. This feature helps in

conspicuity for improving rider safety. The headlamp of this vehicle will always be lit ON when

the engine gets ON.

This booklet is your guide to the basic operation and maintenance of your new

Hero MotoCorp MAESTRO EDGE 125 PROGRAMMED FI vehicle. Please take time to

read it carefully. As with any fine machine, proper care and maintenance is essential for

trouble-free operation and optimum performance.

Your Authorised Hero MotoCorp dealer will be glad to provide further information or

assistance and is equipped to handle your future service needs.

Let us make this world a safer, healthier and more environment friendly place.

ALL INFORMATION, ILLUSTRATION, PHOTOGRAPH, DIRECTIONS,

SPECIFICATIONS AND OTHER CONTENTS COVERED IN THIS OWNER'S

MANUAL ARE BASED ON THE LATEST PRODUCT INFORMATION AVAILABLE

AT THE TIME OF ITS PRINTING APPROVAL, AND THE ACCURACY OR

CORRECTNESS OF THE SAME IS NOT UNDERTAKEN OR GUARANTEED.

Hero MotoCorp Ltd RESERVES THE RIGHT TO MAKE CHANGES IN ITS

CONTENTS AT ANY TIME WITHOUT NOTICE AND/OR INCURRING ANY

OBLIGATION, WHATSOEVER. NO ONE IS ALLOWED TO REPRODUCE ANY

PART OF THIS PUBLICATION WITHOUT OBTAINING PRIOR WRITTEN

PERMISSION FROM Hero MotoCorp Ltd.

NOTE

ACCESSORIES SHOWN MAY NOT BE THE PART OF STANDARD FITMENT. IT

IS OUR ENDEAVOUR TO CONSTANTLY IMPROVE OUR PRODUCTS. THIS

COULD LEAD TO CHANGE IN PRODUCT SPECIFICATIONS WITHOUT

NOTICE. Hero MotoCorp Ltd ‘MAESTRO EDGE 125 PROGRAMMED FI’

COMPLIES WITH THE LATEST EMISSION NORMS.

CONTENTS

Pg. No.Pg. No.

BODY PARTS REMOVAL 53

•Center compartment 53

•Body cover 53

•Front center cover 57

•Front cover 58

•Floor side cover 59

•Rear view mirror/Headlamp assembly 60

•Headlamp focus adjustment 62

PRE-RIDE INSPECTION 62

ANTI-THEFT TIPS 63

STARTING THE ENGINE 64

RUNNING IN 66

RIDING 66

PARKING 70

TOOL KIT/FIRST AID KIT 71

CLEANING OF VEHICLE/WASHING OF VEHICLE 71

MAINTENANCE 73

SAFETY PRECAUTIONS 74

MAINTENANCE SCHEDULE 75

AIR CLEANER ELEMENT 78

THROTTLE OPERATION 80

AIR CLEANER DRAIN TUBE CLEANING 81

ENGINE OIL 81

FINAL DRIVE OIL REPLACEMENT 83

SPARK PLUG 84

BRAKE SHOE WEAR/BATTERY 85

FUSE REPLACEMENT 87

SUSPENSION/BULB/LED REPLACEMENT 88

CATALYTIC CONVERTER 90

EVAPORATIVE EMISSION CONTROL SYSTEM 91

POLISHING OF VEHICLE 91

REMOVING ROAD SALT 92

STORAGE GUIDE 92

BASIC TROUBLESHOOTING 93

ROAD SIGNS 97

NAVIGATION SIGNS 99

WARRANTY DETAILS

HERO GENUINE PARTS

ZONAL/REGIONAL/AREA OFFICES

VEHICLE IDENTIFICATION 1

VEHICLE SPECIFICATION 2

VEHICLE SAFETY 4

•Important safety information 4

•Protective apparel 5

•Load limits and guidelines 7

•Accessories and modifications 8

SAFE RIDING TIPS 9

TIPS FOR HEALTHY ENVIRONMENT 10

VEHICLE VIEWS 11

PARTS FUNCTION 14

•Instruments and indicators 14

•LCD panel 16

•Keys 21

MAJOR COMPONENTS 21

•Brakes (Integrated Braking) 21

•Fuel 23

•Tyres (Tubeless) 25

ESSENTIAL INDIVIDUAL COMPONENTS 29

•Ignition switch 29

HANDLEBAR SWITCHES CONTROL 30

FEATURES 31

•i3s (Idle Stop Start System) 31

•Eco mode 33

•Hero ride guide/Navigation 33

•Hero connect 38

•Steering lock 47

•Fuel tank lid lock/Seat lock/Helmet holder 47

•Center compartment 48

•Document compartment/First aid kit/

Tool kit holder 48

•Boot lamp/Boot lamp switch/USB charger 49

•Luggage hooks 50

•Side stand indicator/switch/Side stand 51

•Pillion footrest 52

Vehicle Identification Number (VIN)

Location: Stamped on the lower right side of

the frame, visible from the window provided

on right floor side cover.

VEHICLE IDENTIFICATION

Engine No.

Location: Stamped on the lower side of

the left crankcase.

JF17EA#

#######

VIN and Engine number may be required:

1. During registration of the vehicle.

2. For dealing with legal & insurance departments.

MBLJFW25#########

Model: MAESTRO EDGE 125 PROGRAMMED FI VIN Engine

Variant

MBL JFW25 # # # #####

Manufacturer

code Vehicle

Description Model Year Plant

Code Month of

Manufacturing Production

Serial Number

Check

Digit

Engine No.: JF17EA########

JF17EA # # # #####

Engine

Description Year of

Manufacturing Assembly Plant Month of

Manufacturing Serial Number

VIN: MBLJFW25#########

JFW25 JF17EA

Disc/Cast wheel/Integrated brakes with TCU

SPECIFICATIONSITEM

Dimensions

Overall length 1843 mm

Overall width 718 mm

Overall height 1139 mm

Wheelbase 1261 mm

Saddle height 775 mm

Ground clearance (Under cover) 155 mm

Weight

113 kgKerb weight

Engine oil 0.80 litre at disassembly and 0.70 litre at draining

Transmission oil 0.12 litre at disassembly

0.10 litre at draining

Maximum power 6.7 kW @ 7000 r/min

Maximum torque 10.4 N-m @ 5500 r/min

Bore and stroke 52.4x57.8 mm

Compression ratio 9.8±0.2:1

Displacement 124.6 cc

Capacities

Engine

Spark plug gap 0.8-0.9 mm

Idle speed 1500±100 r/min

Valve clearance 0.14 mm

0.14 mm

Intake (cold)

Exhaust (cold)

Chassis and suspension

Champion-RG8YC (Federal Mogul)

Spark plug

Chassis type High rigidity under bone

Front suspension Telescopic, hydraulic shock absorber

Rear suspension Unit swing with spring loaded hydraulic damper

Caster angle 28°

Fuel tank 5.0 litres

VEHICLE SPECIFICATION

SPECIFICATIONSITEM

VEHICLE SPECIFICATION

Primary reduction Variomatic drive, (2.53-0.8)

Final reduction 8.75 (50/20X49/14)

Transmission

Electricals

Clutch system Dry, automatic centrifugal clutch

Battery *MF battery 12V-4Ah/ETZ5

Alternator 125 W @ 5000 r/min

Headlamp (High/Low) 13.2V-17W/8.5W (LED)

Tail/Stop lamp 12V-0.4W/1.6Wx8 nos. (LED)

Position lamp 4.7W 9x nos. (LED)

Turn signal lamp 12V 10Wx4 nos.(**MFR-Clear ens-Amber bulb)- l

Turn signal indicator Green LED

Hi beam indicator Blue LED

Licence plate 12V-5W

Side stand indicator Red LED

Hydraulic brake fluid DoT 3 or DoT 4

Tyre size Front

Rear 90/90-12 54 J (Tubeless tyre)

90/100-10 53 J (Tubeless tyre)

Brakes Dia 190 mm

Front

Rear Internal expanding shoe type (Dia. 130 mm)

* MF stands for Maintenance Free

** MFR stands for Multi-Focal Reflector

Boot lamp 12V-435mW (LED)

LCD illumination Ice blue LED

Programmed FI malfunction indicator lamp (MIL) Amber LED

Fuse Main fuses

Spare fuses 15A, 10A, 10A and 10A

15A and 10A

i3s indicator Blue LED

Low fuel indicator Amber LED

VEHICLE SAFETY

IMPORTANT SAFETY INFORMATION

Your vehicle can provide many years of

service and pleasure if you take responsibility

for your own safety and understand the

challenges you can meet on the road.

There is much that you can do to protect

yourself when you ride. You will find many

helpful recommendations through out this

manual. Following are a few that we consider

most important.

Always wear a helmet

It is a proven fact, Helmet significantly reduces

the number and severity of head injuries. So

always wear a helmet and make sure your

pillion rider does the same. We also

recommend that you wear eye protection,

sturdy boots, gloves and other protective gear

(page 6).

Before riding your vehicle

Make sure that you are physically fit, mentally

focused and free of alcohol and drugs. Check

that you and your pillion are both wearing an

approved vehicle helmet and protective

apparel. Instruct your pillion on holding onto

the grab rail or your waist, leaning with you in

turns, and keeping their feet on the footrest,

even when the vehicle is stopped.

Take time to learn & practice your

vehicle

Even if you have ridden other vehicles,

practice riding in a safe area to become

familiar with how this vehicle works and

handles, and to become accustomed to the

vehicle's size and weight.

Ride defensively

Always pay due attention to other vehicles

around you, and do not assume that other

drivers see you. Be prepared to stop quickly or

perform an evasive maneuver.

Make yourself easily visible

Some drivers do not see vehicles because they

are not looking for them. To make yourself

more visible, wear bright reflective clothing,

position yourself so that others can see you,

signal before turning or changing lanes, and

use horn which will help others to notice you.

Ride within your limits

Pushing the limits is another major cause of

vehicle accidents. Never ride beyond your

personal abilities or faster than conditions

demand. Remember that fatigue and

negligence can significantly reduce your ability

to make good judgements and ride safely.

Do not drink and ride

Riding under the influence of alcohol or drugs

is dangerous. Alcohol can reduce your ability

to respond to changing conditions and reduce

the reaction time. Do not drink and ride.

Keep your vehicle in safe condition

For safe riding, its important to inspect your

vehicle before every ride and perform all

recommended maintenance. Never exceed

load limits, and use accessories that have been

recommended by Hero MotoCorp for this

vehicle. See (page 7) for more details.

Helmets and eye protection

Your helmet is your most important piece of

riding gear because it offers the best

protection against head injuries. A helmet

should fit your head comfortably and securely.

A bright coloured helmet can make you more

noticeable in traffic, as can reflective strips.

An open-face helmet offers some protection,

but a full-face helmet offers more. Always

wear face shield or goggles to protect your

eyes and help your vision.

Additional riding gear

In addition to a helmet and eye protection, we

also recommend:

•Sturdy boots with non-slip soles to help

protect your feet and ankles.

•Leather gloves to keep your hands warm

and help prevent blisters, cuts, burns, and

bruises.

•A two wheeler riding suit or jacket for

comfort as well as protection. Bright

coloured reflective clothing can help make

you more noticeable in traffic. Be sure to

avoid loose clothes that could get caught on

any part of your vehicle.

If you are involved in a crash

Personal safety is your first priority. If you or

anyone else has been injured, take time to

assess the severity of the injuries and whether

it is safe to continue riding. Call for emergency

assistance if needed. Also follow applicable

laws and regulations if another person or

vehicle is involved in the crash.

If you decide to continue riding, first evaluate

the condition of your vehicle. If the engine is

still running, turn it off. Inspect for fluid leaks,

check the tightness of critical nuts and bolts,

and check the handlebar, brake levers, brakes,

and wheels. Ride slowly and cautiously. Your

vehicle may have suffered damage that is not

immediately apparent. Have your vehicle

thoroughly checked at a qualified service

facility as soon as possible.

PROTECTIVE APPAREL

For your safety, we strongly recommend that

you always wear an approved helmet (ISI

marked), eye protection, boots, gloves, long

pants and a long sleeve shirt or jacket

whenever you ride. Take care of loose/

hanging clothes while solo/pillion riding.

Although complete protection is not possible,

wearing proper gear can reduce the chance of

injury when you ride.

Following are suggestions to help you choose

proper riding gear.

WARNING

•Not wearing a helmet increases the chance

of serious injury or death in a crash.

•Be sure you and your pillion always wear a

helmet, eye protection and other protective

apparel when you ride.

Always wear HELMET

Wear bright or

reflective clothing

Wear a face shield or goggles

Shoes should be close fitting,

low heels and offer ankle protection

Wear gloves

PROTECTIVE APPAREL

LOAD LIMITS AND GUIDELINES

Your vehicle has been designed to carry you,

one pillion and limited amount of cargo. When

you add cargo or carry a passenger, you may

feel some difference during acceleration and

braking. But so long as you keep your vehicle

well maintained, with good tyres and brakes,

you can safely carry loads within the limits and

guidelines.

However exceeding the weight limit or

carrying an unbalanced load can seriously

affect your vehicle's handling, braking and

stability. Non Hero MotoCorp accessories,

modifications, and poor maintenance can

reduce your safety margin.

The following pages give more specific

information on loading, accessories and

modifications.

How much weight you put on your vehicle,

and how you load it, are important to your

safety. Anytime you ride with a pillion or cargo

you should be aware of the following

information.

Putting too much weight in individual storage

compartments can also affect stability and

handling. So be sure to stay within the limits

given below:

Maximum weight:

Center compartment : 10.0 Kg

Rear luggage hook : 1.5 Kg

Front luggage hook : 3.0 Kg

Load limits

Following are the load limits for your vehicle:

Maximum weight capacity: 130 Kg

Includes the weight of the rider, pillion, all

cargo and all accessories.

Loading guidelines

Your vehicle is primarily intended for

transporting you and a pillion. If you wish to

carry more cargo, check with your Authorised

Hero MotoCorp workshop for advice and be

sure to read the information regarding

accessories on (page 8).

Improperly loading your vehicle can affect its

stability and handling. Even if your vehicle is

properly loaded, you should ride at reduced

speeds whenever carrying cargo.

•Overloading or improper loading can cause a

crash and you can be seriously injured.

•Follow all load limits and other loading

guidelines in this manual.

WARNING

(1) uggage ook Front l h

(2) Rear luggage hook

(3) Center compartment

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