HERO Passion Pro Bedienungsanleitung

PREFACE

Thank you for selecting a . We wish you many miles of Hero MotoCorp Passion Pro

continued riding pleasure in the years ahead.

This booklet is your guide to the basic operation and maintenance of your new

. Please take time to read it carefully. As with any fine machine, Hero MotoCorp Passion Pro

proper care and maintenance are essential for trouble-free operation and optimum

performance.

We at Hero MotoCorp, are committed to demonstrate excellence in our environment

performance on a continual basis, as an intrinsic element of our corporate philosophy. To

achieve this we commit ourselves to continue product innovations to improve environment

compatibility, comply with and all applicable legislation including environment legislation

strengthen the green supply chain.

Your vehicle is conforming to latest (Bharat stage- norms) regulation for emission, safety & IV

noise levels. We are also using non asbestos brake shoes/pads and engine gaskets which are

environment friendly in nature.

Let us make this world a safer, healthier and more environment friendly place.

Your Authorised dealer will be glad to provide further information or Hero MotoCorp

assistance and is equipped to handle your future service needs.

This vehicle is fitted with a lighting feature known as “Automatic Headlamp ON”. The feature

is mandated for all 2 Wheelers by Ministry of Road Transport & Highways (Government of

India) vide notification GSR 188 (E) dated 22nd February 2016. This feature helps in

conspicuity for improving rider safety. The headlamp of this vehicle will always be lit ON when

the engine gets ON.

ALL INFORMATION, ILLUSTRATION, PHOTOGRAPH, DIRECTIONS,

SPECIFICATIONS AND OTHER CONTENTS COVERED IN THIS OWNER'S

MANUAL ARE BASED ON THE LATEST PRODUCT INFORMATION AVAILABLE

AT THE TIME OF ITS PRINTING APPROVAL, AND THE ACCURACY OR

CORRECTNESS OF THE SAME IS NOT UNDERTAKEN OR GUARANTEED.

Hero MotoCorp Ltd RESERVES THE RIGHT TO MAKE CHANGES IN ITS

CONTENTS AT ANY TIME WITHOUT NOTICE AND/OR INCURRING ANY

OBLIGATION, WHATSOEVER. NO ONE IS ALLOWED TO REPRODUCE ANY

PART OF THIS PUBLICATION WITHOUT OBTAINING PRIOR WRITTEN

PERMISSION FROM Hero MotoCorp Ltd.

NOTE

ACCESSORIES SHOWN MAY NOT BE THE PART OF STANDARD FITMENT. IT IS

OUR ENDEAVOUR TO CONSTANTLY IMPROVE OUR PRODUCTS. THIS COULD

LEAD TO CHANGE IN PRODUCT SPECIFICATIONS WITHOUT NOTICE. Hero

MotoCorp Ltd ‘Passion Pro’ COMPLIES WITH THE LATEST EMISSION NORMS.

Pg. No.Pg. No.

CONTENTS

Pg. No.

VEHICLE IDENTIFICATION 1

PRODUCT SPECIFICATION 2

îProtective apparel 5

SAFE RIDING TIPS 6

îImportant safety information 4

ACCESSORIES & MODIFICATIONS 7

VEHICLE SAFETY 4

TIPS FOR HEALTHY ENVIRONMENT 8

VEHICLE VIEWS 9

PARTS FUNCTION 12

ANTI-THEFT TIPS 7

îInstruments & Indicators 12

RIDING 23

îLeft handlebar controls 14

îSeat lock/Helmet hanger 20

BRAKING/PARKING 24

îMaintenance safety/Safety precautions 26

îSteering lock/i3s (idle stop start system) 16

îFuel valve 18

STARTING THE ENGINE 22

MAINTENANCE 25

TOOL KIT/FIRST AID KIT 24

îImportance of maintenance 25

îSide stand indicator/Switch 17

îFuel tank 19

îIgnition switch 13

îRight handlebar controls 15

PRE-RIDE INSPECTION 21

îService reminder indicator 14

îFuel gauge/odometer/trip meter 14

îEngine oil replacement process 30

îDrive chain 38

îAir cleaner 33

îAir cleaner drain tube 34

WASHING THE VEHICLE 52

îMaintenance schedule 27

îOil filter screen & centrifugal filter 31

îSpark plug 32

îDrive chain slider 40

îFuse replacement 48

îClutch 37

îStop lamp switch 48

îTyres 44

îBattery 46

îEngine oil/Engine oil top up process 30

îBrakes 41

îThrottle operation/Valve clearance 35

îCarburetor (idle speed) 37

îSide stand 49

îHeadlamp adjustment 49

îSuspension 50

îFront wheel removal 50

îRear wheel removal 52

CATALYTIC CONVERTER 53

WARRANTY DETAILS

ZONAL/REGIONAL/AREA OFFICES

ROAD SIGNS 57

EVAPORATIVE EMISSION CONTROL 53

HERO GENUINE PARTS

BASIC TROUBLESHOOTING 55

VEHICLE IDENTIFICATION

Model: Passion Pro

VIN

Cast wheel/Kick start/Drum

Spoke wheel/Kick start/Drum

Variants

Cast wheel Electric start// Drum/i3s

Spoke / Drum/i3s wheel Electric start/

Vehicle Identification Number (VIN)

Location: Stamped on the right side of the

steering head tube.

Engine No.

Location: Stamped on the lower side of the

left crankcase.

HA10AB

HA10AC

Engine

MBLHAW01#########

HA10AC#

#######

VIN and Engine No. may be required:

1. During registration of the vehicle.

2. For dealing with Legal & Insurance Departments.

VIN: MBLHAW01#########

Engine No.: HA10AC########

MBL HAW01 #

Manufacturer

code Vehicle

Description Model Year

Check

Digit

## #####

Plant

Code Month of

Manufacturing Production

Serial Number

HA10AC # #

Engine

Description Year of

Manufacturing Assembly Plant

# #####

Month of

Manufacturing Serial Number

HAS01

HAC01

HAN01

HAW01

SPECIFICATIONSITEM

Dimensions

Overall length

Overall width

Overall height

Wheelbase

Saddle height

Ground clearance

Kerb weight

1980 mm

765 mm

1075 mm

1235 mm

795 mm

165 mm

112 kg (Kick start/Drum/Spoke wheel)

Weight

Engine oil

Fuel tank

Fuel reserve capacity

Front fork oil disassembly

Maximum power

Maximum torque

Bore and stroke

Compression ratio

Displacement

Spark plug gap

Valve clearance (cold)

Idle speed

Front Suspension

Rear Suspension

1.05 litres at disassembly and 0.85 litre at draining

12.5 litres

1.0 litre (Usable)

163±1.75 ml

6.15 8.36 Ps 0 kW ( ) @ 8 00 r/min

0.82 gf-m 8.0 N-m 5 k ( 5 ) @ 000 r/min

50.0x49.5 mm

9.9:1

97.2 cc

0. -0. mm6 7

0. mm 10

0.1 mm0

1400 100 ± r/min

Telescopic Hydraulic Shock Absorbers

Swingarm with 5 step adjustable Hydraulic

Shock Absorbers

Capacities

Engine

Intake (cold)

Exhaust (cold)

Chassis and suspension

Spark plug NGK-CR7HSA, BOSCH-UR4AC,

Champion-PRZ9HC (Federal Mogul)

PRODUCT SPECIFICATION

113 kg (Kick start/Drum/Cast wheel)

115 kg (i3S/Electric start/Drum/Spoke wheel)

116 kg (i3S/Electric start/Drum/Cast wheel)

PRODUCT SPECIFICATION SPECIFICATIONSITEM

*MFR stands for Multi-Focal Reflector

**MF stands for Maintenance Free

12V-5/21W-*MFR

Trail length 85 mm

Tyre size 2.75x18-4PR/42P

3.00x18-6PR/52P

Front

Rear

Primary reduction

Final reduction

Gear ratio, 1

3th

Battery

Alternator

Starting system

Headlamp (High/Low)

Tail/Stop lamp

Turn signal lamp

Meter illumination

Neutral indicator

Turn signal indicator

Position lamp

Hi Beam indicator

Side stand indicator

Fuse

3.722 (67/18)

3.071 (43/14)

3.181 (35/11)

1.706 (29/17)

1.238 (26/21)

0.958 (23/24)

**MF Battery, ETZ-3:12V-3Ah (Kick Start),

12V-3Ah/ETZ-4 (Electric Start)

115 W

Kick/Electric Start (Optional) [i3s idle stop start system]

7A/10A (Kick start), 10A/15A ( Electric start)

Transmission

Electricals

Spoke Wheel/Cast Wheel (Optional)

Front Wheel

Rear Wheel

Brakes Dia. 130 mm (Internal expanding shoe type)

Dia. 130 mm (Internal expanding shoe type)

Front (Drum type)

Rear (Drum type)

12V-35/35W Trapezoidal Halogen Bulb-*MFR

L.E.D.

12V-3.0W

L.E.D.

12V-1.12W

L.E.D.

12V-10Wx4 (Amber bulb) with clear lens- MFR*

Caster 26°

L.E.D.

i3s indicator

@ 5000 r/min

Your vehicle can provide many years of

service and pleasure if you take responsibility

for your own safety and understand the

challenges you can meet on the road.

There is much that you can do to protect

yourself when you ride. You will find many

helpful recommendations through out this

manual. Following are a few that we consider

most important.

Even if you have ridden other motorcycles,

practice riding in a safe area to become

familiar with how this vehicle works and

handles, and to become accustomed to the

vehicle's size and weight.

Make sure that you are physically fit, mentally

focused and free of alcohol and drugs. Check

that you and your pillion are both wearing an

approved vehicle helmet and protective

apparel. Instruct your pillion on holding onto

the grab rail or your waist, leaning with you in

turns, and keeping their feet on the footrest,

even when the vehicle is stopped.

It is a proven fact, Helmet significantly reduces

the number and severity of head injuries. So

always wear a helmet and make sure your pillion

rider does the same. We also recommend that

you wear eye protection, sturdy boots, gloves

and other protective gear.

Before riding your vehicle

Always wear a helmet

IMPORTANT SAFETY INFORMATION

VEHICLE SAFETY

Take time to learn & practice your vehicle

Riding under the influence of alcohol or drugs

is dangerous. Alcohol can reduce your ability

to respond to changing conditions and reduce

the reaction time. Do not drink and ride.

Always pay due attention to other vehicles

around you, and do not assume that other

drivers see you. Be prepared to stop quickly or

perform an evasive maneuver.

Ride within your limits

Make yourself easily visible

Pushing the limits is another major cause of

vehicle accidents. Never ride beyond your

personal abilities or faster than conditions

demand. Remember that fatigue and

negligence can significantly reduce your ability

to make good judgements and ride safely.

Some drivers do not see because motorcycles

they are not looking for them. To make yourself

more visible, wear bright reflective clothing,

position yourself so that others can see you,

signal before turning or changing lanes, and use

horn which will help others to notice you.

Keep your vehicle in safe condition

For safe riding, its important to inspect your

vehicle before every ride and perform all

recommended maintenance. Never exceed

load limits, and use accessories that have been

recommended by Hero MotoCorp for this

vehicle.

Ride efensivelyd

Do not drink and ride

Your Helmet is your most important piece of

riding gear because it offers the best

protection against head injuries. A helmet

should fit your head comfortably and securely.

A bright coloured helmet can make you more

noticeable in traffic, as can reflective strips.

An open-face helmet offers some protection,

but a full-face helmet offers more. Always

wear face shield or goggles to protect your

eyes and help your vision.

In addition to a helmet and eye protection, we

also recommend:

Helmets and eye protection

îA two wheeler riding suit or jacket for

comfort as well as protection. Bright

coloured reflective clothing can help make

you more noticeable in traffic. Be sure to

avoid loose clothes that could get caught on

any part of your vehicle.

Additional riding gear

îLeather gloves to keep your hands warm

and help prevent blisters, cuts, burns, and

bruises.

îSturdy boots with non-slip soles to help

protect your feet and ankles.

Personal safety is your first priority. If you or

anyone else has been injured, take time to

assess the severity of the injuries and whether

it is safe to continue riding. Call for emergency

assistance if needed. Also follow applicable

laws and regulations if another person or

vehicle is involved in the crash.

PROTECTIVE APPAREL

If you are involved in a crash

If you decide to continue riding, first evaluate

the condition of your vehicle. If the engine is

still running, turn it off. Inspect for fluid leaks,

check the tightness of critical nuts and bolts,

and check the handlebar, brake levers, brakes,

and wheels. Ride slowly and cautiously. Your

vehicle may have suffered damage that is not

immediately apparent. Have your vehicle

thoroughly checked at a qualified service

facility as soon as possible.

For your safety, we strongly recommend that

you always wear an approved helmet (ISI

marked), eye protection, boots, gloves, long

pants and a long sleeve shirt or jacket

whenever you ride. Take care of loose/

hanging clothes while solo/pillion riding.

Although complete protection is not possible,

wearing proper gear can reduce the chance of

injury when you ride.

Following are suggestions to help you choose

proper riding gear.

îNot wearing a helmet increases the chance of

serious injury or death in a crash.

îBe sure you and your pillion always wear a

helmet, eye protection and other protective

apparel when you ride.

WARNING

SAFE RIDING TIPS

Do's:

îAlways wear a helmet (ISI marked) with

chin strap securely fastened and insist on a

helmet for your pillion rider.

îWhile riding, sit in a comfortable position

with your legs close to fuel tank.

îRide defensively and at a steady speed

(between 40-50 km/hr).

îRespect road signs and obey traffic rules for

your own safety and that of others on the

road (page 57).

îDuring night time, dip headlamps of your

vehicle for oncoming traffic, or when

following another vehicle.

îGive way to others on the road and signal

before you make a turn.

îAlways conduct simple pre-ride inspection

(page 21).

îTo make yourself more visible, wear bright

reflective clothing that fits well.

îTo stop the vehicle (in IBS), press the rear

brake pedal for the application of front and

rear brakes simultaneously. However, for

more effective braking, use both brakes

simultaneously, keeping throttle in the

closed position.

îTightly wrap loose/hanging clothes & avoid

entangling with moving parts.

îGet your vehicle serviced regularly by the

Authorised Hero MotoCorp workshop.

îBefore riding make sure in which mode you

are riding whether with i3s switch “ON’ or

“OFF”.

Don't:

îNever ride under the influence of alcohol or

drugs.

îNever use cell phone while riding the

vehicle.

îNever shift gears without disengaging the

clutch and closing the throttle.

îNever touch any part of the hot exhaust

system like muffler.

îConcentrate on the road and avoid talking

to the pillion rider or others on the road.

îDo not litter the road.

îDo not cross the continuous white/

yellow line in the center of the road, while

overtaking.

îAvoid sudden acceleration, braking and

turning of your vehicle.

îDo not attach large or heavy items to the

handlebars, front forks, or fenders.

îNever take your hands off the steering

handle while riding.

îPark your vehicle in a locked garage

whenever possible.

ADDRESS: _______________________________________

PHONE NO : _____________________________________

îAlways lock the steering and never leave the

key in the ignition switch.

We strongly advise you not to remove any

original equipment or modify your vehicle in

any way that would change its design or

operation. Such changes could seriously

impair your vehicle's handling, stability and

braking, making it unsafe to ride. Removing or

modifying your lamps, mufflers, emission

control system or other equipment can also

make your vehicle illegal.

Modifications

ANTI-THEFT TIPS

îPut your name, address and phone number

in this Owner's Manual and keep it in your

vehicle at all times.

NAME: _____________________________________________

îMany times stolen motorcycles are identified

by information in the Owner's Manuals that

are still with them.

_______________________________________________________

îUse an additional anti-theft device of good

quality.

îFollow all instructions in this owner's

manual regarding accessories and

modifications.

îImproper accessories or modifications can

cause a crash in which you can be seriously

hurt or killed.

WARNING

ACCESSORIES & MODIFICATIONS

Modifying your vehicle or using non-Hero

MotoCorp accessories can make your vehicle

unsafe. Before you consider making any

modifications or adding an accessory, be sure

to read the following information.

îDo not pull a trailer or sidecar with your

vehicle. This vehicle was not designed for

these attachments, and their use can

seriously impair your vehicle's handling.

Accessories

îMake sure that the accessory does not

obscure any lamps, reduce ground

clearance, limit suspension travel or steering

travel, affect your riding position or interfere

with operating any controls.

îBe sure electrical equipment does not

exceed the vehicle's electrical system

capacity (page 3). A blown fuse can cause

a loss of lights.

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