HERO PASSION XTEC Bedienungsanleitung

PREFACE

Your vehicle is conforming to latest (Bharat stage-VI norms) regulation for emission, safety &

noise levels. We are also using non asbestos brake shoes/pads and engine gaskets which are

environment friendly in nature.

Thank you for selecting a We wish you many miles of Hero MotoCorp PASSION XTEC

continued riding pleasure in the years ahead.

We at are committed to demonstrate excellence in our environment Hero MotoCorp,

performance on a continual basis, as an intrinsic element of our corporate philosophy. To

achieve this we commit ourselves to continue product innovations to improve environment

compatibility, comply with all applicable legislation including environment legislation and

strengthen the green supply chain.

This booklet is your guide to the basic operation and maintenance of your new

. Please take time to read it carefully. As with any fine Hero MotoCorp PASSION XTEC

machine, proper care and maintenance are essential for trouble-free operation and optimum

performance.

Your Authorised dealer will be glad to provide further information or Hero MotoCorp

assistance and is equipped to handle your future service needs.

Let us make this world a safer, healthier and more environment friendly place.

This vehicle is fitted with a lighting feature known as “Automatic Headlamp ON”. The feature

is mandated for all 2 Wheelers by Ministry of Road Transport & Highways (Government of

India) vide notification GSR 188 (E) dated 22nd February 2016. This feature helps in

conspicuity for improving rider safety. The headlamp of this vehicle will always be lit ON when

the engine gets ON.

ALL INFORMATION, ILLUSTRATION, PHOTOGRAPH, DIRECTIONS,

SPECIFICATIONS AND OTHER CONTENTS COVERED IN THIS OWNER'S

MANUAL ARE BASED ON THE LATEST PRODUCT INFORMATION AVAILABLE

AT THE TIME OF ITS PRINTING APPROVAL, AND THE ACCURACY OR

CORRECTNESS OF THE SAME IS NOT UNDERTAKEN OR GUARANTEED.

Hero MotoCorp Ltd RESERVES THE RIGHT TO MAKE CHANGES IN ITS

CONTENTS AT ANY TIME WITHOUT NOTICE AND/OR INCURRING ANY

OBLIGATION, WHATSOEVER. NO ONE IS ALLOWED TO REPRODUCE ANY

PART OF THIS PUBLICATION WITHOUT OBTAINING PRIOR WRITTEN

PERMISSION FROM Hero MotoCorp Ltd.

NOTE

ACCESSORIES SHOWN MAY NOT BE THE PART OF STANDARD FITMENT. IT IS

OUR ENDEAVOUR TO CONSTANTLY IMPROVE OUR PRODUCTS. THIS COULD

LEAD TO CHANGE IN PRODUCT SPECIFICATIONS WITHOUT NOTICE. Hero

MotoCorp Ltd ‘ XTEC’ COMPLIES WITH THE LATEST EMISSION PASSION

NORMS.

Pg. No.Pg. No.

CONTENTS

Pg. No.

SIDE STAND INDICATOR/SWITCH 25

ANTI-THEFT TIPS 7

VEHICLE SAFETY 8

ŸImportant safety information 8

ŸProtective apparel 9

ŸIgnition switch 12

HANDLEBAR SWITCHES CONTROL 22

LCD Panel 15

ŸInstruments and Indicators 13

LOW FUEL INDICATOR 17

VEHICLE IDENTIFICATION 1

i3s (IDLE STOP START SYSTEM) 23

VEHICLE SPECIFICATION 5

BRAKING 33

TOOL KIT/FIRST AID KIT 34

ACCESSORIES & MODIFICATIONS 7

PARTS FUNCTION 12

VEHICLE VIEWS 2

SEAT LOCK/HELMET HOLDER 28

SAFE RIDING TIPS 10

TIPS FOR HEALTHY ENVIRONMENT 11

FEATURES 17

FUEL TANK 27

PRE-RIDE INSPECTION 29

STARTING THE ENGINE 31

RIDING 33

PARKING 34

USB CHARGER 28

MAINTENANCE SCHEDULE 37

MAIN/SIDE STAND LUBRICATION 59

NUTS, BOLTS & FASTENERS 62

BATTERY 62

VALVE CLEARANCE ADJUSTMENT 45

DRIVE CHAIN SLACKNESS 49

FUSE REPLACEMENT 64

ENGINE OIL FILTER ELEMENT 42

CLEANING AND WASHING OF VEHICLE 35

AIR CLEANER 44

SUSPENSION 55

WHEEL 56

BRAKES 51

MAINTENANCE 35

CLUTCH LEVER FREE PLAY 47

TUBELESS TYRES 60

STOP LAMP SWITCH 64

HEADLAMP FOCUS ADJUSTMENT 65

SAFETY PRECAUTION 36

SPARK PLUG INSPECTION 40

ENGINE OIL 40

OIL FILTER SCREEN 43

THROTTLE OPERATION 48

DRIVE CHAIN SLIDER INSPECTION 51

EVAPORATIVE EMISSION CONTROL SYSTEM 66

POLISHING OF VEHICLE 66

ZONAL/REGIONAL/AREA OFFICES

CATALYTIC CONVERTER 65

WARRANTY

ROAD SIGNS 70

BASIC TROUBLESHOOTING 67

HERO GENUINE PARTS

VEHICLE IDENTIFICATION

Model: PASSION XTEC

VINVariants

Electric start/Front Disc/Rear Drum/Cast wheel

Engine No.

Location: Stamped on the lower side of the

left crankcase.

JA06EA

Engine

MBLJAW25#########

JA06EA#

#######

VIN and Engine No. may be required:

1. During registration of the vehicle.

2. For dealing with legal & insurance departments.

VIN: MBLJAW25#########

MBL JAW25 #

Manufacturer

code Vehicle

Description Model Year

Check

Digit

Engine No.: JA06EA########

JA06EA # #

Engine

Description Year of

Manufacturing Assembly Plant

## #####

Plant

Code Month of

Manufacturing Production

Serial Number

# #####

Month of

Manufacturing Serial Number

JAW25

Vehicle Identification Number (VIN)

Location: Stamped on the right side of the

steering head tube.

Electric start/Front Drum/Rear Drum/Cast wheel JA06EAJAW26

(7) Rear view mirror

(10) LCD panel of Meter console. Refer

instruments and indicators (page 15)

for fuel gauge, speedometer and other

features of console

(8) Passing switch

(5) Turn signal switch

(9) Mode button

(11) High beam indicator

(2) USB charger

(4) Horn switch

(6) Clutch lever

(1) Fuel tank cap

(3) Dimmer switch (13) Turn signal indicators

(16) Front brake master cylinder/Reservoir

(12) Side stand indicator

(14) Programmed FI malfunction indicator

lamp (MIL)

(19) Throttle grip

(17) i3s switch

(23) Ignition switch with steering lock

(15) i3s indicator

(21) Neutral indicator

(22) Low fuel indicator

(18) Front brake lever

(20) Electric starter switch

*Accessories and features shown may not be part of standard fitment.

TOP VIEW VEHICLE VIEWS

814 16 1710 11 12 13 15

#Disc Variant

(4) Main stand

(3) Gearshift pedal

(5) Side stand

(1) Side reflex reflector

(2) Leg guard

(6) Battery (inside)

(8) Saree guard with women

pillion step

(10) Rear reflex reflector

(7) Pillion footrest

(9) Rear turn signal lamp

(12) Rear grip

(14) Side stand switch

(11) Tail/Stop lamp

(15) Front turn signal lamp

(13) Seat lock

LEFT SIDE VIEW

1 2 3

*Accessories and features shown may not be part of standard fitment.

(1) Exhaust muffler

(2) Kickstarter pedal

(3) Rider footrest

(5) Oil level dipstick

(4) Rear brake pedal

(7) CCB valve (inside)

(6) Starter motor

(8) Caliper assembly#

(9) Front disc#

(10) Front suspension

(12) Front visor

(1 ) ear 5 R shock absorber

( 1) Headlamp1

(1 )3 Throttle body/ECU (inside)

(14) Licence plate lamp

RIGHT SIDE VIEW

258

3 4 7

*Accessories and features shown may not be part of standard fitment.

#Disc Variant

VEHICLE SPECIFICATION

Engine oil 0.95 litre at disassembly and 0.75 litre at draining

Maximum power 6.92±5% kW @ 7500±500 r/min

Maximum torque 9.79±5% N-m @ 5000 r/min

Bore and stroke 50.0x57.8 mm

Compression ratio 9.7:1

Displacement 113.2 cc

Idle speed 1400±100 r/min

Front suspension Telescopic hydraulic shock absorbers

Capacities

Engine

Valve clearance 0.08 mm

0.12 mm

Intake (cold)

Exhaust (cold)

Chassis and suspension

SPECIFICATIONSITEM

Dimensions

Overall length 2036 mm

Overall height 1084 mm

Wheelbase 1270 mm

Saddle height 799 mm

Ground clearance 180 mm

Weight

Spark plug NGK-CR7HSA, P-RZ9HC (Federal Mogul),

BOSCH-UR4AC

Spark plug gap 0.6-0.7 mm

Rear suspension Swingarm with 5 step adjustable hydraulic shock

absorbers

Overall width 739 mm

715 mm

Disc-Drum

Drum-Drum

116.7 kg

Kerb weight 118.3 kg

Disc-Drum

Drum-Drum

Payload 130 kg

Fuel tank capacity 10 litres

Caster angle 26.1°

VEHICLE SPECIFICATION

* MF stands for Maintenance Free

** MFR stands for Multi-Focal Reflector

SPECIFICATIONSITEM

Primary reduction 3.45 (69/20)

Final reduction 3.214 (42/14)

Gear ratio, 1 3.167 (38/12)

31.217 (28/23)

40.923 (24/26)

Transmission

Electricals

Cast wheel

Front wheel Cast wheel

Rear wheel

1.778 (32/18)

Alternator 120 W @ 5000 r/min

Meter illumination LED

LED

Neutral indicator LED

Battery *MF battery 12V-3Ah/ETZ-4

Hi beam indicator LED

i3s indicator LED

Side stand indicator LED

Programmed-Fi Malfunction indicator lamp (MIL) LED

Front

Rear 80/100-18 47P (Tubeless tyre)

80/100-18 54P (Tubeless tyre)

Tyre size

Headlamp (High/Low)

Tail/Stop lamp 12V-21/5W, **MFR

Turn signal lamp

12V-10Wx4 Nos.(Amber bulb with clear lens), **MFR

Turn signal indicator LED

Brakes Dia. 240 mm

Dia. 130 mm

Front (Drum variant)

Front (Disc variant)

Rear (Drum variant) Dia. 130 mm

Licence plate lamp 12V-5.0W

Trail length 92.3 mm

Main fuses

Spare fuses 15A, 10A, 10A, 10A & 10A

15A & 10A

Fuse

Low fuel indicator LED

Modifying your vehicle or using non-Hero

MotoCorp accessories can make your vehicle

unsafe. Before you consider making any

modifications or adding an accessory, be sure

to read the following information.

ACCESSORIES & MODIFICATIONS operation. Such changes could seriously

impair your vehicle's handling, stability and

braking, making it unsafe to ride. Removing or

modifying your lamps, mufflers, emission

control system or other equipment can also

make your vehicle illegal.

•Always lock the steering and never leave the

key in the ignition switch. This sounds

simple but people do forgets.

•Use an additional anti-theft device of good

quality.

ANTI-THEFT TIPS

•Be sure the registration information for your

vehicle is accurate and correct.

•Park your vehicle in a locked garage

whenever possible.

•Never park your vehicle in an isolated area.

Park as far as possible in a designated area.

•Enter your name, address and phone

number in this Owner's Manual and keep it

in your vehicle at all times. Many times

stolen vehicles are identified by information

in the Owner's Manuals that are still with

them.

PHONE NO : _____________________________________

NAME: _____________________________________________

_______________________________________________________

ADDRESS: _______________________________________

_______________________________________________________

Accessories

•Make sure that the accessory does not

obscure any lamps, reduce ground

clearance, limit suspension travel or steering

travel, affect your riding position or interfere

with operating any controls.

•Be sure electrical equipment does not

exceed the 's electrical system vehicle

capacity (page 6). A blown fuse can cause a

loss of lights.

•Do not pull a trailer or sidecar with your

vehicle. This vehicle was not designed for

these attachments, and their use can

seriously impair your vehicle's handling.

Modifications

We strongly advise you not to remove any

original equipment or modify your vehicle in

any way that would change its design or

•Follow all instructions in this owner's manual

regarding accessories and modifications.

•Improper accessories or modifications can

cause a crash in which you can be seriously

hurt or killed.

WARNING

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