HEROSE 0653X Bedienungsanleitung

HEROSE GMBH ARMATUREN UND METALLE

Operating instructions

Diverter valve

0651X/0652X/0653X

Operating instructions

herose.com

READ CAREFULLY BEFORE USE! RETAIN FOR FUTURE REFERENCE!

ARMATUREN UND METALLE

Elly-Heuss-Knapp-Straße 12

23843 Bad Oldesloe

Germany

Phone: +49 4531 509 –0

Fax: +49 4531 509 –120

E-mail: [email protected]

Web: www.herose.com

1st issue 04/2019

The transmission or duplication of this document and the use or communication of its

content are forbidden unless expressly permitted. Any violations shall result in liability for

damages. All rights in the event of patent, utility model or registered design are

reserved.

Operating instructions

Phone +49 4531 509-0

Table of contents

1About these instructions ................................................................................................1

2Safety............................................................................................................................1

3Transport and storage ...................................................................................................4

4Description of the diverter valve.....................................................................................4

5Assembly.......................................................................................................................7

6Operation ......................................................................................................................9

7Maintenance and service.............................................................................................10

8Disassembly and disposal ...........................................................................................12

Operating instructions

herose.com

1 About these instructions

1.1 Principles

The operating instructions are part of the diverter valve named on the front page.

1.2 Applicable documents

Document

Contents

Catalogue page

Description of the diverter valve

For accessories, refer to the respective manufacturer's documentation.

1.3 Hazard levels

The warning notes are marked and classified according to the following hazard levels:

Symbol

Explanation

DANGER

Identifies a hazard with a high risk level that will result in death

or serious injury.

WARNING

Identifies a hazard with a moderate risk level that will result in

death or serious injury.

CAUTION

Identifies a hazard with a low risk level that will result in a minor

or moderate injury.

NOTICE

Identifies a risk to property. Damage to property may occur if

this notice is ignored.

2 Safety

2.1 Intended use

The diverter valve is intended for installation in a pipeline or pressure tank system in order to block media

or allow them to pass through within the permissible operating conditions. The permissible operating

conditions are specified in these operating instructions.

The diverter valve is suitable for the media listed in these operating instructions; see section 4.5 "Media".

Operating conditions and applications deviating from these require the approval of the manufacturer.

Only media may be employed to which the materials used for the valve body and seals are resistant.

Contaminated media or usage outside of the pressure and temperature specifications can lead to damage

to the valve body and seals.

Avoidance of foreseeable incorrect use

Follow all safety instructions and operating procedures in these operating instructions.

2.2 Meaning of the operating instructions

The operating instructions are to be read and followed by the responsible technical personnel before

installation and start-up. As part of the diverter valve the operating instructions must be available close to

it. People could be seriously injured or killed if the operating instructions are not followed.

Read and observe the operating instructions before using the diverter valve.

Retain the operating instructions and make sure they are available.

Pass on the operating instructions to subsequent users.

2.3 Requirements for persons who work with the diverter valve

Persons could be seriously injured or killed if the diverter valve is used improperly. In order to avoid

accidents, all persons who work with the diverter valve must meet the following minimum requirements.

They are physically capable of controlling the diverter valve.

They can safely carry out the work with the diverter valve within the scope of these operating

instructions.

They understand the operating principles of the diverter valve within the scope of their work and are

able to recognise and avoid the hazards of the work.

They have understood the operating instructions and are able to implement the information of the

operating instructions accordingly.

Operating instructions

Phone +49 4531 509-0

2.4 Personal protective equipment

Missing or unsuitable personal protective equipment increases the risk of damage to health and injuries to

people.

The following protective equipment is to be provided and worn during work:

Protective clothing

Safety shoes

Define and use additional protective equipment depending on the application and the media:

Safety gloves

Eye protection

Ear protection

Wear the specified personal protective equipment for all work on the diverter valve.

2.5 Additional equipment and spare parts

Additional equipment and spare parts not conforming to the manufacturer's requirements can negatively

affect the operational safety of the diverter valve and cause accidents.

In order to ensure operational safety, use original parts or parts that conform to the

manufacturer's requirements. If in doubt, have these confirmed by the dealer or manufacturer.

2.6 Adhere to the technical thresholds

If the technical threshold values for the diverter valve are not adhered to, the diverter valve may sustain

damage, accidents may be caused and people may be seriously injured or killed. Adhere to the

thresholds.

See section 4 "Description of the diverter valve".

2.7 Safety instructions

DANGER

Hazardous medium.

Escaping operating medium can lead to poisoning, burns and caustic burns!

Wear the prescribed protective equipment.

Provide suitable collecting containers.

WARNING

Harmful and/or hot/cold conveyed media, lubricants and fuels

Hazardous for persons and the environment!

Collect and dispose of rinsing medium and any residual media.

Wear protective clothing and a protective mask.

Observe legal regulations regarding the disposal of harmful media.

Risk of injury if maintenance work is done incorrectly!

Incorrect maintenance can lead to serious injury and considerable material damage.

Before the start of work, ensure there is sufficient room for doing the work.

Ensure the space around the work is tidy and clean! Parts and tools in loose piles or lying around

are hazard sources.

If parts have been removed, take care to assemble correctly and re-install all attachment items.

Before putting back into service, ensure:

All maintenance work has been carried out and completed.

There are no persons in the hazard area.

All covers and safety devices are installed and operating correctly.

CAUTION

Cold/hot pipelines and/or diverter valve.

Risk of injury due to thermal influences!

Insulate the diverter valve.

Attach warning signs.

Medium escaping at high speed and high/low temperature.

Risk of injury!

Wear the prescribed protective equipment.

Operating instructions

herose.com

NOTICE

Impermissible stresses arising from operating conditions and extensions / added structures.

Leakage from or breakage of the body of the diverter valve!

Provide suitable support.

Additional loads, such as traffic, wind or earthquakes, are not explicitly taken into account by

default and require separate dimensioning.

Condensation in air conditioning, cooling and refrigeration plants.

Icing!

Blocking of the actuation mechanism!

Damage due to corrosion!

Insulate the diverter valve with diffusion-tight material.

Improper installation.

Damage to the diverter valve!

Remove cover caps before installation.

Clean the sealing surfaces.

Protect the body against impacts.

Improper handling.

Leakage from or damage to the diverter valve!

Do not store tools and/or other objects on the diverter valve.

Do not use tools to increase the torque of the hand wheel.

Painting of diverter valve and pipelines.

Functional impairment of the diverter valve / loss of information!

Protect spindle, plastic parts and type plate against the application of paint.

Impermissible load.

Damage to the control mechanism!

Do not use the diverter valve as a foothold.

Exceeding the maximum permissible operating conditions.

Damage to the diverter valve!

The maximum permissible operating pressure must not be exceeded, and the minimum and

maximum permissible operating temperatures must be observed.

Safety instructions for installed safety valves

DANGER

Hazardous medium.

Escaping operating medium can lead to poisoning, burns and caustic burns!

Wear the prescribed protective equipment.

Provide suitable collecting containers.

Stand to the side of or behind the valve during manual actuation for testing.

The outlet must be free.

Flammable media and dusts.

Risk of sustaining burns!

Avoid potential sources of ignition in the immediate vicinity of the safety valve.

Attach warning signs.

Risk of injury due to pressure.

Injury due to the safety valve being flung away!

Depressurise and empty all supply lines before dismounting the safety valve.

Make sure that the system is depressurised.

Secure against being pressurised again.

Do not bend over the safety valve when dismounting.

Operating instructions

Phone +49 4531 509-0

3 Transport and storage

3.1 Inspection of condition on delivery

Inspect the diverter valve for damage upon receipt.

In case of transport damage, determine and document the precise extent of the damage, and

report it immediately to the supplying dealer/carrier and the insurer.

3.2 Transportation

Transport the diverter valve in the packaging supplied.

The diverter valve is delivered ready to operate with body ends protected by cover caps.

Protect the diverter valve against shocks, impacts, vibrations and dirt.

Adhere to a transport temperature range of -20 °C to +65 °C.

3.3 Storage

Store the diverter valve in a clean and dry place.

Make use of a desiccant or heating in damp storerooms to prevent the formation of

condensation.

Adhere to a storage temperature range of -20 °C to +65 °C.

4 Description of the diverter valve

Refer to the respective catalogue page for further detailed information.

4.1 Structure

Design

Non-automatically opening and closing multiport ball valve with hand lever.

Component

Design

Body

Multiport form, divided body

Flanged, without spindle thread

Actuator

Shaft

Closing body

Self-sealing ball with seal made of non-metallic materials

Spindle bushing

Non self-sealing, gland

4.2 Marking

The diverter valves are provided with an individual marking for identification.

Symbol

Explanation

Nominal diameter

Nominal pressure (max. permissible operating pressure)

-…..°C +…..°C

Temperature, min. / max.

Manufacturer's mark "HEROSE"

01/16

Date of manufacture, MM/YY

12345

Type

01234567

Serial no.

EN1626

Standard

0045

CE-mark, ID of notified body

e.g. CC491K

Material

Operating instructions

herose.com

4.3 Intended use

Diverter valve for the installation of two or more safety valves in a possible combination with bursting discs

for protecting gas storage tanks. The requirements of the pressure equipment directive for redundant or

different types of safety devices are fulfilled with this diverter valve and in combination with safety valves

with the same setting pressure. Additional connections are available on each side for suitable means of

testing.

In the case of servicing the safety valves or replacement of the bursting discs, the side to be serviced is

isolated from the tank.

In the end position one outlet is open and the other is closed. It is not possible to shut off both outlets at

the same time.

4.4 Operating data

Valve

Nominal

pressure

Temperature

Max. operating

pressure

06510

06511

PN50

-196 °C to +120 °C

50 bar

06512

06513

PN50

-196 °C to +120 °C

50 bar

06520

06521

PN50

-196 °C to +120 °C

50 bar

06530

06531

PN50

-196 °C to +120 °C

50 bar

4.5 Media

Gases, cryogenic liquefied gases and their gas mixtures, such as:

Name

Argon,

Chlorotrifluoromethane

Nitrous oxide,

Ethane,

Ethylene,

Carbon dioxide,

Carbon monoxide,

Krypton,

LPG,

LNG,

Methane,

Oxygen,

Nitrogen,

Trifluoromethane,

Operating instructions

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4.6 Materials

Part

no.

Name

Material

Body

CC491K/1.4308

Lever

CC491K/1.4308

Control shaft

1.4301/2.4360

Closing body

1.4571/CW453K/PCTFE

4.7 Scope of delivery

Diverter valve

Operating instructions

4.8 Dimensions and weights

See catalogue page.

4.9 Lifetime

The user is obligated to use Herose products only for their intended purpose.

In this case, a technical service life may be assumed in accordance with the underlying product standards

(e.g. EN1626 for shut-off valves and EN ISO 4126-1 for safety valves).

The technical service life can be restarted several times through the exchange of wearing parts within the

context of the maintenance intervals, and lifetimes of more than 10 years can be achieved.

If products are stored for a period exceeding 3 years, then the plastic components and elastomer sealing

elements fitted to the product should be replaced as a precautionary measure before installation and use.

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