HIBLOW HP-10 Betriebsanleitung

MAINTENANCE GUIDE

Introduction

We thank you very much purchasing our TECHNO TAKATSUKI

HIBLOW air pumps. The introduction of the first HIBLOW pump

was over twenty years ago. More than 3 million HIBLOW pumps

have now been produced and found widespread applications. This

guide book is explained comprehensible as everyone can repair

easily. Can be useful when repairing by all means. Also, please

utilize our maintenance tools for replacement.

What is ISO 9001?

In 1987, the International Organization for Standardization (ISO)

established its ISO 9000 standards. These internationally approved

standards provide specifications not for products but for quality-

assurance systems. ISO 9000 consists of three separate standards:

ISO 9001, 9002, and 9003. Of these, ISO 9001 is the most rigorous,

encompassing points ranging from design control to after-sales

service. To qualify for an ISO 9001 certificate, applicants must first

pass in-company, customer, and third-party audits. After receiving

ISO 9001 certification, regular checks are then conducted to ensure

that the company maintains the required standards. In addition,

management policies on product quality are documented and checked

against actual practice throughout the entire organization. In essence,

the ISO 9001 standard certifies that a company has not only

established an outstanding quality-control record, but has also proven

capable of sustaining this record.

The Product Liability Law

Japan's Product Liability Law was introduced in July 1995 in

response to the increasing difficulty consumers were having in

evaluating the quality of high-technology products and in claiming

damages associated with product defects. With the Product Liability

Law making it easier for customers to claim damages, manufacturers

must now assign a higher priority to quality control.At Techno

Takatsuki Co., Ltd., our response to the above developments was to

create a program that ensured our products were in compliance with

the Product Liability Law. At the same time, we implemented a full

range of safety measures. As a result of these efforts, we received

ISO9001 certification in December 1995, a testament to the high

quality of our product design and manufacturing systems. Despite

this initial success, we remain determined to further improve our

quality-control system, and look forward to the support of our

customers as Techno Takatsuki continues to evolve in years to come.

Maintenance tool / Your Warranty

Maintenance tools

Your Warranty

qScrew Driver

w5.5Aeach side wrench (3Awrench)

e7Aeach side wrench (4Awrench)

r8Aeach side wrench (5Awrench)

tBox Driver Handle

With a carring case.

1. Please check a warranty card is supplied and make sure not to lose it.

There is a possibility of expense even though the pump

is under warranty. Read the warranty card carefully.

2. We provide a seven-year guarantee on all spare parts even if the pump go out

of production.

3. Please make an inquiry about a failure of the pump. Here is a number for

customer inquiries.

TECHNO TAKATSUKI CO., LTD.

8-16 HATCHO-NISHIMACHI, TAKATSUKI, OSAKA, 569-0095 JAPAN

TEL : 81–726 – 84 – 0805

A year warranty period.

Removing upper housing

STEP

To remove the filter cover, put your fingers on

one side of the cover and pull it up.

STEP

Remove the filter from the upper housing,

replace it new one or clean it.

•At this time, remove any dust or foreign matter from

the inlet of the filter cover, and the filter mounting

surface and the inlet of the filter.

•If the filter is dirty, dust it off well. If it is heavily

soiled, use a neutral detergent to wash it, rinse it

with water, and dry it well out of direct sunlight

before reinstalling.

STEP

According to the photo, replace the filter, put the

filter cover back on the upper housing, align the

fitting boss of the upper housing with its

counterpart of the filter cover, then press the

filter cover downwards from above to fit it in.

•Take care not to press the filter cover in its improper

position as it may be damaged.

•Do this work after every other works have done.

•This pump is of a totally oil-less type. Therefore,

never put oil or other liquids into the pump inlet.

●When performing cleaning and replacement, be sure to unplug the pump unit first.

●When performing the replacement work, the pump body may be still hot and you

may get burnt. Therefore, wait until the pump has been allowed to cool.

●Do not carry the pump by the filter cover.

!CAUTION

●The cleaning of the filter and the exchang method are the same though shape in

dependence on the model might be different from the photograph.

HP series

FILTER CLEANING AND REPLACEMENT

HP Series

HP Removing upper housing

STEP

Remove all the bolts from the four corners.

STEP

If it is difficult to remove it due to the heavily

stuck internal seal packing, pry it open by

inserting the tip of a flat-head screwdriver into

the clearance between the exhaust nozzle and

the upper housing.

STEP

According to the photo, if the stick is too heavy,

raise up the pump body and hit the exhaust

nozzle lightly with a hammer.

•Do not use a metal hammer.

The removing upper housing method is the same though shape in dependence on

the model might be different from the photograph.

HP series

HP Series

REMOVING UPPER HOUSING

HP-10/20

qFilter Cover

wSemi Cover Packing

eFilter

rFitting Boss

tUpper Housing

yCasing Block

uDiaphragm

iDiaphragm Base

oElectromagnet

!0 Actuating Rod

!1 L-Tube

!2 Frame

Vibration Control Rubber

!4 Center Plate

!5 Gasket

!6 Lower Housing

!7 Power Cord

HP-10 1999/ 4 -

HP-20 1999/ 4 -

Air pump

Start of production

Discontinuance of production

STRUCTURE AND PART NAMES

HP-10/20

HP Series

HP Replacing the Chamber Block

STEP

Remove the upper housing according to the

picture on page 17.

Remove the L-tube from the casing nozzle.

Remove the installation screws of the chamber

block. (4 screws on each side.)

Remove the casing block.

STEP

Remove the U-lock nut.

•Use the box driver to loosen (or tighten) the U-lock

nut.

STEP

Remove one of the diaphragm mounting blocks

from the actuating rod, and pull out the other

diaphragm mounting block with the rod from

the pump body.

Remove another U-lock nut and the diaphragm

mouting block from the rod.

This completes the chamber block removal

procedure.

●When performing the replacement, be sure to unplug the pump unit first.

●Replace the diaphragms and the valves with new ones regularly

(every one year or one and half years) in order to maintain their initial performance.

●For chamber block replacement, be sure to change both chamber blocks at the same time.

●The actuating rod employs powerful permanent magnets. Therefore, be sure to remove

your watch and precision machine before starting the work as it may fail due to their

strong magnetic force.

●Do not put the actuating rod close to a magnetic card, a magnetic disk or any other

magnetic media as their data may be lost.

!CAUTION

REMOVAL OF THE CHAMBER BLOCKS

REPLACING THE CHAMBER BLOCK

HP-10/20

STEP

Install a new diaphragm mouting block on the

actuating rod.

Set the actuating rod in line with groove and

tighten the U-lock nut.

•Use new U-lock nut and washer only that come as

replacement parts to prevent loosening and causing

failure of the pump.

STEP

Insert the actuating rod in accordance with the

gap of the frame.

Secure the diaphragm mounting block on other

side and tighten with washer and U-lock nut

using the box driver.

Make sure the gaps between the actuating rod

and the electromagnet are even.

STEP

Connect L-tube to the casing block. Secure the

casing block with the screws. (4screws on each

side.)

Install the other casing block at the same way.

STEP

Secure the upper housing with the bolts.

Then, replace the filter and filter cover on it.

(See page17 “FILTER CLEANING AND

REPLACEMENT”)

FITTING THE CHAMBER BLOCKS

REPLACING THE CHAMBER BLOCK

Replacing the Chamber Block

HP-10/20

HP-30 1998/ 8 —

HP-40 1998/ 8 —

HP-50 1998/12 —

Air pump

Start of production

Discontinuance of production

HP-30/40/50

qFilter Cover

wSemi Cover Packing

eFilter

rFitting Boss

tUpper Housing

Sound Absorber (HP50)

uCasing Block

iDiaphragm Ring

oDiaphragm

!0 Diaphragm Base

!1 Electromagnet

!2 Actuating Rod

!3 L-Tube

!4 Frame

Vibration Control Rubber

!6 Center Plate

!7 Gasket

!8 Lower Housing

!9 Power Cord

o!0

STRUCTURE AND PART NAMES

HP HP-30/40/50

HP-30/40/50

HP Series

Dieses Handbuch passt für folgende Modelle

Andere HIBLOW Luftkompressor Handbücher

HIBLOW

HIBLOW hp-40 Bedienungsanleitung

Beliebte Luftkompressor Handbücher anderer Marken

Sparmax

Sparmax DC-25XR Bedienungsanleitung

KAESER

KAESER M122 Bedienungsanleitung

GMC

GMC GAC1500 Bedienungsanleitung

Briggs & Stratton

Briggs & Stratton Air Compressor Bedienungsanleitung

Fini

Fini F3GST2TK Bedienungsanleitung

Industrial Air

Industrial Air CP1580325 Programmierhandbuch

Campbell Hausfeld

Campbell Hausfeld RP3300 Kurzanleitung

Ingersoll-Rand

Ingersoll-Rand UP6 20 HP Bedienungsanleitung

Hitachi

Hitachi EC99S Bedienerhandbuch

Parkside

Parkside PKO 270 A1 Bedienungsanleitung

Sullair

Sullair 185 Bedienungsanleitung

Clas Ohlson

Clas Ohlson QIE-ZTH-15 Bedienungsanleitung

Ferm

Ferm CRM1046 Bedienungsanleitung

BE AC153 Bedienungsanleitung

RIDGID

RIDGID OF25150A Bedienungsanleitung

Johnson Controls

Johnson Controls QUANTUM LX Handbuch

Sears

Sears Craftsman 919.167463 Bedienungsanleitung

Ring Automotive

Ring Automotive RAC700 Bedienungsanleitung