Hillphoenix CO2One Bedienungsanleitung
CO2One
CO2Condensing Unit Manual
DECEMBER 2021
I
DISCLAIMER
This manual is designed to provide only general information. If advice
about a particular system or component is needed, consult your
supervisor or a senior technician. Any applicable specification sheets,
data sheets, handbooks, and instructions for this installation provided by
Hillphoenix should only be consulted for information including, without
limitation, material regarding the design, installation, maintenance,
care, warnings relating to, and proper uses of Hillphoenix products as
they pertain to this installation. Any information pertaining to products
referred to in this manual that are not provided by Hillphoenix is in no
way intended to be authoritative or in any way ensured to be accurate.
INFORMATION CONTAINED WITHIN THIS MANUAL, IS PROVIDED “AS
IS,” WITH ALL FAULTS, WITH NO REPRESENTATIONS OR WARRANTIES
OF ANY KIND, EITHER EXPRESSED OR IMPLIED, INCLUDING, BUT
NOT LIMITED TO, THE IMPLIED WARRANTIES OF MERCHANTABILITY,
FITNESS FOR A PARTICULAR PURPOSE, QUALITY OF INFORMATION,
QUIET ENJOYMENT, AND TITLE/ NONINFRINGEMENT. HILLPHOENIX
SPECIFICALLY DISCLAIMS ALL LIABILITY FOR ERRORS OR OMISSIONS
IN, OR THE MISUSE OR MISINTERPRETATION OF, ANY INFORMATION
CONTAINED IN THIS MANUAL. HILLPHOENIX DOES NOT WARRANT THE
ACCURACY, COMPLETENESS OR TIMELINESS OF THE INFORMATION
CONTAINED IN THIS MANUAL.
Copyright©2021
Rev: Ver 1.0 November 26, 2021
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Hillphoenix Refrigeration Systems
CO2One Condensing Unit
Important Notices
Hillphoenix emphasizes important information in installation and operations manuals with alert symbols. These
symbols, and text, call attention to potential dangers to personal health and safety – as well as to equipment
damage – if the instructions in this manual are not followed carefully.
Hillphoenix industrial Hillphoenix industrial refrigeration systems should only be installed and serviced by trained
refrigeration systems should only be installed and serviced by trained and qualied technicians who have
experience working with industrial refrigeration systems.
ATTENTION!ATTENTION!
Indicates important information that is
critical to proper system performance.
CAUTION!CAUTION!
Indicates the threat of potential injury if
all instructions are not followed carefully.
DANGER!DANGER!
Indicates an immediate threat of serious injury or
death if all instructions are not followed carefully.
Experienced installers and technicians not only assure that customers enjoy optimum and technicians not
only assure that customers enjoy optimum system performance, but that potential problems and unforeseen
circumstances system performance, but that potential problems and unforeseen circumstances encountered
during the installation process are either avoided or addressed in the most encountered during the installation
process are either avoided or addressed in the most effective and efcient way possible. For a list of Hillphoenix-
authorized installation and effective and efcient way possible. For a list of Hillphoenix-authorized installation
and service contractors, including our own AMS Group, visit our website at www.hillphoenix. com.
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Hillphoenix Refrigeration Systems
CO2One Condensing Unit
Safety Labels
The warning labels shown in the table below are present on the equipment.
PLATE DESCRIPTION
Indicates that it is forbidden to remove the safety devices and protections
installed; it is usually accompanied by the explanatory wording: DO NOT
REMOVE THE PROTECTIVE DEVICES.
Indicates that it is forbidden to perform any type of maintenance (including
lubrication and cleaning) near moving parts; usually, it is accompanied by
the explanatory wording: DO NOT REPAIR OR ADJUST WHILE THE MACHINE
IS RUNNING.
Signals the danger due to the presence of mobile parts near the area of the
partly completed machinery where it is positioned.
Signals the danger of electrical voltage.
Signals the danger of hot surfaces.
Signals that it is mandatory to read the manual/assembly instructions.
Warns against touching the parts in near the area where it is afxed.
System or component pressurized
System contains refrigerant under high pressure. Do not tamper with it.
It must be serviced by qualied persons only.
The refrigerator is for use with R744 (carbon dioxide) system components
where the design pressure of the refrigerator is not less than the design
pressure of the associated components.
WARNING: more than one source of electrical supply. Disconnect all sources
before servicing.
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Hillphoenix Refrigeration Systems
CO2One Condensing Unit
1. On all the air exchangers present in the equipment
2. On each surface subject to high temperatures
3. On each energized part
Position of the Pictograms
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Hillphoenix Refrigeration Systems
CO2One Condensing Unit
Hillphoenix, Inc. - All rights reserved
These assembly instructions are intended for users of CO2One and for the instruction of the technicians
involved in installation and maintenance. The instructions, drawings, tables, and anything else contained in
this instruction manual are of a reserved technical nature and cannot be reproduced and/or disclosed, either
completely or partially, without the specic written authorization of Hillphoenix.
The installation and maintenance technicians are explicitly prohibited from disseminating the information
contained and from using this manual for purposes other than for those strictly related to efcient maintenance
of the equipment.
Hillphoenix cannot be held responsible or liable for damages caused by incorrect use of the documentation.
In order to avoid actions that could cause danger to persons, it is important to read and understand all the
documentation accompanying the equipment.
Manufacturer’s Name Hillphoenix, Inc.
Address 2016 Gees Mill Road
Conyers, GA 30013
Telephone 770-285-3264
Fax 770-285-3080
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Hillphoenix Refrigeration Systems
CO2One Condensing Unit
General Information
This manual covers general installation, operation, maintenance, and troubleshooting of a Hillphoenix industrial
refrigeration system. It can serve as a useful resource for understanding the system and its operation.
Receiving Equipment
Receiving Equipment Inspect all arriving equipment carefully. In the event of shipping damage and/or shortages,
contact the Hillphoenix Service Parts Department at 800-283-1109.
Missing Items
Missing Items Hillphoenix carefully inspects all systmes and products before shipping to ensure the highest
level of quality. There may be occasions however, when a particular item or part is not included when the
system or product is shipped. Any claim for missing items must be made to Hillphoenix within 48 hours of
receipt of the equipment.
Technical Support
Technical Support For technical support issues regarding this unit, contact the Hillphoenix Refrigeration Technical
Support at 770-285-3061.
Ordering Equipment Parts
Contact Hillphoenix OEM Genuine Parts at 833-3PARTS1 (833-372-7871) if any
additional parts are needed during installation or any time afterwards for the
system. If a part does not have a barcode, the following can assit in ordering the
right part:
• Model number and serial number of the part
• Size of the part, if applicable
• Whether the part is for a left-handed or a right -handed application
• Quantity of parts required
• Ship-to location for parts delivery
If Hillphoenix decides that a part must be returned, a Return Material Authorization number will be provided to
complete the process.
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Hillphoenix Refrigeration Systems
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General Conditions
The manufacturer, Hillphoenix, Inc., guarantees the equipment produced by the manufacturer itself as being free
from material and processing defects for a period that is agreed upon when the contract for the sale of the same
unit is concluded.
The parts subject to wear and all the tools and consumables supplied by the manufacturer together with the
equipment are excluded from the warranty.
Actions That Invalidate the Warranty
Any attempt to disassemble, modify, or tamper with a component of the equipment by the user or by
unauthorised personnel entails invalidating of the warranty and exempts the manufacturer from any
responsibility for any damage to persons or property deriving from such tampering. The manufacturer is also
deemed to be exempted from any liability with invalidation of the warranty relating to the equipment in the
following cases:
• Use contrary to that described in Proper and Improper Use of the Equipment in Section 2: Safety Introduction
• Use contrary to local codes and ordinances
• Installation under conditions other than those specied in Section 4: Transport and Installation
• Iinstallation not compliant with the specications provided in Section 4: Transport and Installation
• Full or partial failure to comply with the instructions provided in this instruction manual
• Non- or incorrect maintenance
• Use of spare parts which are not original or not specied by the manufacturer
Assistance
This instruction manual does not replace the experience of trained and qualied installers, users, and
maintenance technicians.
Hillphoenix provides telephone support as well as documentation covering the installation, use, and maintenance
of the equipment.
WARNING: If in any doubt about the correct interpretation of the instructions provided in these
assembly instructions, contact the Hillphoenix Technical Support team for clarication.
Provide the name, model, and serial number of the equipment when requesting assistance.
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Hillphoenix Refrigeration Systems
CO2One Condensing Unit
Table of Contents
Section 1: Overview................................................ 1
Introduction .....................................................................1
Proprietary Information ...........................................................1
Contents of the Assembly Instructions ...............................................2
Conventions and Definitions .......................................................3
Section 2: General Safety Information ................................ 5
Engineering Criteria ..............................................................5
Devices and Solutions for Protection ................................................6
Residual Risks ...................................................................7
Proper and Improper Use of the Equipment ...........................................7
Incorporation Statement ..........................................................8
General Warnings and Rules of Conduct .............................................8
Section 3: Description of the Equipment ............................. 10
Identification Plate ..............................................................13
Section 4: Transport and Installation ................................ 16
Environmental Requirements .....................................................16
Power Supplies and Utilities ......................................................16
Transport and Handling ..........................................................17
Installation .....................................................................19
Preparation for Startup...........................................................34
Storage ........................................................................46
Uninstalling ....................................................................46
Section 5: Maintenance ........................................... 47
Maintenance and Cleaning .......................................................48
Safety Valve Operation ...........................................................51
Section 6: Troubleshooting ........................................ 52
Section 7: Appendices ............................................ 54
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