hilscher netPLC C100 Bedienungsanleitung
User Manual
netPLC C100
Startup Guide
Hilscher Gesellschaft für Systemautomation mbH
www.hilscher.com
DOC090701UM02EN | Revision 2 | English | 2009-10 | Released | Public
Introduction 2/142
netPLC C100 | Startup Guide
DOC090701UM02EN | Revision 2 | English | 2009-10 | Released | Public © Hilscher, 2009
Table of Contents
1INTRODUCTION.........................................................................................................6
1.1 About the User Manual.............................................................................................6
1.1.1 List of Revisions ...................................................................................................6
1.1.2 Reference on Hardware, Firmware, Software and Driver....................................7
1.1.3 Conventions in this Manual ..................................................................................8
1.2 Contents of the Product DVD...................................................................................9
1.2.1 Directory Structure of the DVD.............................................................................9
1.2.2 Documentations netPLC.....................................................................................10
1.3 Legal Notes............................................................................................................11
1.3.1 Copyright ............................................................................................................11
1.3.2 Important Notes..................................................................................................11
1.3.3 Exclusion of Liability...........................................................................................12
1.3.4 Warranty.............................................................................................................12
1.3.5 Export Regulations.............................................................................................13
1.3.6 Registered Trademarks......................................................................................13
1.4 Licenses.................................................................................................................13
2SAFETY ....................................................................................................................14
2.1 Safety Instructions..................................................................................................14
2.2 Intended Use.......................................................................................................... 14
2.3 Personnel Qualification ..........................................................................................14
2.4 Commitment to read and understand the Manual................................................... 14
2.5 Labeling of Safety Instructions ...............................................................................15
2.6 Safety Instructions..................................................................................................16
2.6.1 Electrical Shock Hazard .....................................................................................16
2.7 Property Damage Messages..................................................................................16
2.7.1 Electrostatically sensitive Devices......................................................................16
2.8 Safety Instructions USA .........................................................................................17
2.8.1 Electrical Shock Hazard .....................................................................................17
2.9 Property Damage Messages USA.......................................................................... 17
2.9.1 Electrostatically sensitive Devices......................................................................17
3DESCRIPTION AND REQUIREMENTS....................................................................18
3.1 Description.............................................................................................................18
3.2 System Requirements............................................................................................19
3.2.1 System Requirements PC..................................................................................19
3.2.2 System Requirements CoDeSys........................................................................19
3.3 Requirements for Operation...................................................................................20
3.3.1 Slot PLC .............................................................................................................20
4DEVICE DRAWINGS................................................................................................21
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netPLC C100 | Startup Guide
DOC090701UM02EN | Revision 2 | English | 2009-10 | Released | Public © Hilscher, 2009
4.1 Device Drawing NPLC-C100-DP............................................................................21
4.1.1 Cover NPLC-C100-DP .......................................................................................22
5SYSTEM OVERVIEW ...............................................................................................23
6INSTALLING SOFTWARE........................................................................................27
6.1 Plug In SYCON.net Setup......................................................................................30
6.2 CoDeSys Programming System Setup................................................................... 35
6.3 Device Driver Setup...............................................................................................42
6.4 netPLC CoDeSys Server Setup .............................................................................45
6.5 Installing the Device Driver.....................................................................................47
6.6 Installing USB Driver..............................................................................................50
7INSTALLING HARDWARE (SLOT PLC)...................................................................54
7.1 Safety Advices .......................................................................................................54
7.1.1 Safety Advices USA ...........................................................................................54
7.2 Installing Battery.....................................................................................................55
7.3 Installing Slot PLC NPLC C100-DP........................................................................56
8FIRST PROJECT ......................................................................................................57
8.1 Overview................................................................................................................57
8.2 Preparation ............................................................................................................58
8.2.1 netPLC CoDeSys Server....................................................................................58
8.2.2 CoDeSys ............................................................................................................59
8.3 Create Control Program and Bus Configuration .....................................................61
8.3.1 Create Project.....................................................................................................61
8.3.2 Add PROFIBUS-DP Slave Device by use of a GSD File...................................66
8.3.3 Bus Configuration...............................................................................................67
8.3.4 Create PLC Program..........................................................................................73
8.3.5 Create Symbol Configuration .............................................................................77
8.3.6 Build Project .......................................................................................................81
8.4 Connect to the Slot PLC.........................................................................................82
8.4.1 Define Gateway..................................................................................................82
8.4.2 Scan Network and set Active Path.....................................................................84
8.5 Download Control Program and Bus Configuration................................................86
8.5.1 Login and Download...........................................................................................86
8.5.2 Create Boot Application......................................................................................88
8.5.3 Remove Boot Application...................................................................................88
8.5.4 Start PLC Program.............................................................................................89
8.6 Disconnect from the Slot PLC ................................................................................90
9VISUALIZATION .......................................................................................................91
9.1 OPC Configurator...................................................................................................92
9.2 OPC Client.............................................................................................................96
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netPLC C100 | Startup Guide
DOC090701UM02EN | Revision 2 | English | 2009-10 | Released | Public © Hilscher, 2009
10 FUNCTIONS .............................................................................................................97
10.1 Functions – CmpSysFunctions_netPLC.................................................................97
10.1.1 Battery Status – StatusOfBattery .......................................................................98
10.1.2 Status External Power Supply – StatusOfExt24VDC.........................................99
10.1.3 Status PCI Power Supply – StatusOfPCIPower...............................................100
11 HARDWARE ...........................................................................................................101
11.1 Block Diagram......................................................................................................101
11.2 Internal and External Power Supply .....................................................................102
11.3 Reset Behaviour...................................................................................................102
11.4 RUN/STOP Switch............................................................................................... 102
12 BATTERY................................................................................................................103
12.1 Changing the Battery............................................................................................104
12.2 Battery Disposal...................................................................................................106
12.3 Check the Battery Status with CoDeSys...............................................................106
13 BUS DIAGNOSTIC..................................................................................................107
13.1 Start up the Bus and Test.....................................................................................107
13.1.1 Login and Download.........................................................................................107
13.1.2 Device Assignment...........................................................................................109
13.1.3 Connect to the PROFIBUS-DP Master ............................................................112
13.1.4 Debug Bus Configuration .................................................................................114
13.1.5 Verify Input and Output Data............................................................................117
14 TROUBLESHOOTING............................................................................................119
15 LED.........................................................................................................................120
15.1 LED SYS..............................................................................................................120
15.2 LED APL..............................................................................................................121
15.3 LED PROFIBUS DP-Master.................................................................................121
16 ERROR NUMBERS ................................................................................................122
16.1 Error Numbers CmpSysFunctions_netPLC Functions.......................................... 122
17 TECHNICAL DATA .................................................................................................123
17.1 Technical Data Slot PLC...................................................................................... 123
17.1.1 NPLC C100-DP................................................................................................123
17.2 Protocols..............................................................................................................124
17.2.1 PROFIBUS DP Master.....................................................................................124
18 APPENDIX..............................................................................................................125
18.1 netPLC CoDeSys Server Program....................................................................... 125
18.1.1 Starting netPLC CoDeSys Server....................................................................125
18.1.2 netPLC CoDeSys Server Window....................................................................126
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netPLC C100 | Startup Guide
DOC090701UM02EN | Revision 2 | English | 2009-10 | Released | Public © Hilscher, 2009
18.1.3 Stopping netPLC CoDeSys Server ..................................................................127
18.2 Example Projects.................................................................................................128
18.2.1 netPLC PROFIBUS Simple IO .........................................................................128
18.2.2 netPLC System Functions................................................................................128
18.2.3 netPLC Open Process Control (OPC)..............................................................129
18.2.4 netPLC Real Time Clock..................................................................................130
18.3 Firmware Update..................................................................................................131
18.4 Memory Card ....................................................................................................... 135
18.5 PROFIBUS Interface............................................................................................136
18.5.1 PROFIBUS Interface Pinning...........................................................................136
18.5.2 PROFIBUS Wiring............................................................................................136
18.6 Mini-B USB Connector (5 Pin).............................................................................. 138
18.7 List of Figures ......................................................................................................139
18.8 List of Tables........................................................................................................140
18.9 Glossary............................................................................................................... 141
18.10 Contacts............................................................................................................... 142
Introduction 6/142
netPLC C100 | Startup Guide
DOC090701UM02EN | Revision 2 | English | 2009-10 | Released | Public © Hilscher, 2009
1 Introduction
1.1 About the User Manual
This user manual is the startup guide for the use of the PLC programming
software CoDeSys in odrer to program a slot PLC card named “NPLC
C100-DP” for a PC with an example program.
This user manual describes the product
•NPLC-C100-DP/CDS-OPC
1.1.1 List of Revisions
Index Date Chapter Revisions
2 2009-10-01 all created
Table 1: List of Revisions
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netPLC C100 | Startup Guide
DOC090701UM02EN | Revision 2 | English | 2009-10 | Released | Public © Hilscher, 2009
1.1.2 Reference on Hardware, Firmware, Software and Driver
Note: The listed hardware revision, firmware and driver versions or
versions of the programming software CoDeSys including the
configuration software functionally belong together.
Hardware
Hardware Revision
NPLC-C100-DP 3, 4
Table 2: Reference on Hardware
Firmware
Firmware File Fieldbus System Firmware Version
NPC1CDPM.nxf PROFIBUS-DP Master 3.3.1.20
Table 3: Reference on Firmware
Driver
Driver Driver Version
cifX Device Driver 0.945
USB Driver 5.1.2600.2180
Table 4: Reference on Driver
Server
Software Software Version
netPLC CoDeSys Server 0.9.0.3
Table 5: Reference on Server
Software
Software Software Version
CoDeSys V3.3 SP1 Patch 2
SYCONnet netX setup.exe 1.200.x.x
Table 6: Reference on Software
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netPLC C100 | Startup Guide
DOC090701UM02EN | Revision 2 | English | 2009-10 | Released | Public © Hilscher, 2009
1.1.3 Conventions in this Manual
Operation instructions, a result of an operation step or notes are marked as
follows:
Operation Instructions:
¾<instruction>
Or
1. <instruction>
2. <instruction>
Results:
°<result>
Notes:
Important: <important note>
Note: <note>
<note, were to find further information>
Introduction 9/142
netPLC C100 | Startup Guide
DOC090701UM02EN | Revision 2 | English | 2009-10 | Released | Public © Hilscher, 2009
1.2 Contents of the Product DVD
The Product DVD for the slot PLC contains:
•CoDeSys (PLC programming system) including bus configuration
software
•cifX Device Driver
•netPLC CoDeSys Server program
•Firmware with CoDeSys SP
•Documentation
•Examples
1.2.1 Directory Structure of the DVD
All manuals on this DVD are delivered in the Adobe Acrobat®Reader
format (PDF).
Directory Name Description
Adobe Flash Player Adobe Flash Player installation program
Documentation Documentation in the Acrobat®Reader Format (PDF)
Drivers PCI device driver and USB driver
Example CoDeSys example programs
Firmware Loadable Firmware (contains CoDeSys SP)
Presentation netPLC presentation in Power Point format
Software Setup for CoDeSys programming software including configuration
software
Setup netPLC CoDeSys Server
Setup Device Driver
Table 7: Directory Structure of the CD
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netPLC C100 | Startup Guide
DOC090701UM02EN | Revision 2 | English | 2009-10 | Released | Public © Hilscher, 2009
1.2.2 Documentations netPLC
The following documentation overview gives information about where to
find further information and refers the corresponding manual.
All manuals listed in the overview below can be found in the
Documentation directory on the CD delivered, in the Adobe Acrobat®
Reader format (PDF).
Manual Contents Document name
User Manual
Slot PLC C100 Startup Guide including installation, operation
and hardware description netPLC C100 Startup Guide UM xx EN.pdf
CoDeSys Installation and first steps CoDesys Installation and Start.pdfCoDeSys OPC Server V3 OPC_V3_how_to_use_E.pdf
DTM for Hilscher NETX PROFIBUS Master
Devices PROFIBUS_Master_DTMx_en.pdf
Operating Instruction
Manual SYCON.net Generic Slave DTM for PROFIBUS DP Slave
Devices PROFIBUS_Slave_DTMx_en.pdf
Table 8: Documentations Slot PLC PROFIBUS-DP Master
Dieses Handbuch passt für folgende Modelle
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