Hilti DS WS15 Bedienungsanleitung

Operating instructions en

DS WS15

Contents

1. General information 3–4

2. Description 5–12

3. Tools and accessories 13–16

4. Technical data 17–20

5. Safety precautions 21–25

6. Preparing the saw system for use 27–37

7. Operating the equipment 39–41

8. Care and maintenance 43–48

9. Troubleshooting 49–55

10. Disposal 56

11. Manufacturer's warranty – tools 57

12. EU declaration of conformity (original) 58

ORIGINAL OPERATING INSTRUCTIONS

1. General information

The operating instructions must be read carefully

before the equipment is put into operation.

Always keep these operating instructions with the

equipment.

The wire saw system should be handed over to other

persons only complete with the operating instruc-

tions.

Safety notices and their meaning

1.1

Explanation of the pictograms and other

information

1.2

DANGER

Draws attention to imminent danger that will lead to

serious bodily injury or fatality.

WARNING

Draws attention to a potentially dangerous situation that

could lead to serious personal injury or fatality.

CAUTION

Draws attention to a potentially dangerous situation that

could lead to slight personal injury or damage to the

equipment or other property.

NOTE

Draws attention to an instruction or other useful infor-

mation.

General warning Warning:

electricity

Warning:

avoid hand injuries

Wear protective

gloves.

Wear safety

footwear.

Wear respiratory

protection.

Wear ear

protection.

Wear eye

protection.

Wear a hard hat.

Warning signs

Obligation signs

Warning:

Risk of cutting

injury

< 4°C

358092

To avoid damage when there is a risk of freezing, the

cooling circuit of the system must be blown out with

compressed air after use.

water in

max 6bar

357824

To avoid damage, do not

exceed a water pressure

of 6 bar.

On the machine

On the control unit

DSW-WG

max 0.3 m

r1 = l1 x 2

r2 = l2 x 2

Return waste

material for

recycling.

Read the operating

instructions before

use.

Symbols

Amps

Volts Alternating current

∅

Diameter

Watts

Hertz

Nominal speed

under no load

Millimeters

/min

Revolutions

per minute

rpm

Revolutions

per minute

1. General information

쐃Drive unit with 2 motors, wire storage unit, guide pulleys, wheel assembly and electric cable for connection

to the control unit

쐇Control unit

쐋Air compressor

쐏Air hoses (2×7 m, 1×1 m)

쐄Single pair pulley stand

Water nozzle – long

Water nozzle – flexible

Water hoses

Tool set

쐅Wire guard

쐅









쐄

쐏

쐋

쐇

쐃

2. Description

Description 2.1 Areas of application 6

2.2 DS WS15 basic system units 6

2.3 Operating controls 6

2.4 Drive principle 11

2.5 Saw advance and wire storage 11

2.6 Wire guidance 12

2.7 Safety concept for the working area 12

Areas of application

The DSWS15 is an electrically-powered wire saw which,

by means of its diamond wires, is capable of sawing

through construction materials ranging from heavily

reinforced concrete to metre-thick masonry. Equipped

with the appropriate accessories, it can be used to cut

openings of all kinds and for the technical demolition of

construction components of any shape, thus present-

ing almost limitless application possibilities. Sawing

operations are normally carried out wet, using water

cooling, but masonry can also be sawn dry.

DS WS 15 basic system units

The basic equipment consists of the following compo-

nents: drive unit, control unit, compressor, 2 single-pair

pulley stands, 1 toolbox containing tools and acces-

sories, 2 water supply nozzles.

2.1

2.2

2. Description

Operating controls

쐃DS WS 15 drive unit

2.3

 쐃

쐋

쐄

쐃Drive unit with 2 motors, wire storage unit, guide pul-

leys, wheel assembly and electric cable for connec-

tion to the control unit

Control unit complete with plug for a 400 V connec-

tion to the electric supply network

Compressor (230 V) for the compressed air supply

to the pneumatic advance system

DS-WS-SPP single-pair pulley stand

The basic equipment includes 2 single-pair pulley

stands. These are adequate for most applications but

it is also possible to use more than 2 single-pair pul-

ley stands for applications where access is difficult

(in cellars, corners, shafts).

Toolbox containing accessories and tools

Long water supply nozzle

For use at the rear of the object being cut, deep in the

saw kerf.

쐆Flexible water supply nozzle

For use at the wire entry point on the return side (slack

side) located at the front of the object being cut.











2. Description

T–shaped transportation handle, pull-out type

Folding transportation handle

Transportation or lifting lever for raising the wheels

Lifting points for transportation by crane

Cable and hose storage compartment

400 V electric cables for drive motors

24 V electric cable for control system

2 compressed air connections for advance pressure

cylinder

1 water connection, water supply from construction site

 2 water connections for cooling water supply to the

diamond wire

 2 baseplates for securing the drive unit to the floor

or ground

 Three-point supports, adjustable in height















2. Description

 Tension-side guide pulley, adjustable in direction and

position

 Diamond wire lead-in guide

 Slack-side guide pulley – adjustable in direction

 Cylindrical socket for vertical sawing device or for

grip bar

 Wire clamping vice

 Compressed air cylinder stop piece

 Protective cover

 Drive wheel 1, 280 mm dia., fixed

 Drive wheel 2, 280 mm dia., moving, for saw advance

 Storage pulleys, 280 mm dia., moving, for saw advance

 Storage pulleys, 200 mm dia., fixed, for wire storage



















2. Description

Operating controls

DS WS 15 control unit

2.3

Transportation and lifting bars

Transportation handles

Lifting point for transportation by crane

Folding shelf for the compressor

400 V, 32 amp socket,

supply from electric mains

Two 230 V sockets

Ventilation grille

400 V, 32 amp socket, supply to the drive motors

24 V control circuit socket for the drive unit

 Compressed air supply, supply from the compressor

 2 compressed air connections, supply to the drive

unit

 Protective cover securing latch











2. Description

 Control unit cover lock

 Key for control unit cover lock

 DSWS 15 main power switch

 Digital display for wire cutting speed in m/s

 Green “Ready for operation” indicator light (main

power switch ON)

 Red “Error” indicator light - see troubleshooting

section

 Yellow light - “Pneumatic advance at rear stop”

 White light - “Water coolant valve open”

 Ammeter

 Advance pressure in bar

 Regulator for wire drive speed of rotation (controls

cutting speed, see )

 Drive ON, green light

 Drive OFF, red button

 Emergency STOP button

 Water supply, I = ON, green light

 Water supply, O = OFF, red button

 Advance control system ↑↓ forward or back

 Advance pressure regulator , rotary knob (note pres-

sure in bar, see )

Pushed in = locked, pulled out = unlocked

17 18 19 20 21

23 26

12 13

24 25 27 28 29

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