HIMA HIMax X-COM 01 E Bedienungsanleitung

Manual

HIMax®

X-COM 01 E

Communication Module

HI 801 566 E Rev. 13.00.00 (2219)

All of the HIMA products mentioned in this manual are trademark protected. Unless noted otherwise, this

also applies to other manufacturers and their respective products referred to herein.

HIQuad®, HIQuad®X, HIMax®, HIMatrix®, SILworX®, XMR®and HICore®are registered trademarks of

HIMA Paul Hildebrandt GmbH.

All of the technical specifications and information in this manual were prepared with great care and effective

control measures were employed for their compilation. For questions, please contact HIMA directly. HIMA

appreciates any suggestion on which information should be included in the manual.

Equipment subject to change without notice. HIMA also reserves the right to modify the written material

without prior notice.

Registered customers can download the product documentation from the HIMA Extranet.

Contact

HIMA Paul Hildebrandt GmbH

P.O. Box 1261

68777 Brühl, Germany

Phone: +49 6202 709-0

Fax: +49 6202 709-107

E-mail: [email protected]

Document designation

Description

HI 801 565 D, Rev. 1.00 (2212)

German original document

HI 801 566 E, Rev. 1.00.00 (2219)

English translation of the German original document

X‑COM 01 E Table of Contents 
HI 801 566 E Rev. 13.00.00 Page 3 of 46 
Table of Contents 
1Introduction 5 
1 Structure and Use of This Manual 5 
2 Target Audience 5 
3 Presentational Conventions 6 
3.1 Warning Messages 6 
3.2 Useful Additional Information 7 
2Safety 8 
1 Intended Use 8 
1.1 Environmental Conditions 8 
1.2 ESD Protective Measures 8 
2 Residual Risk 8 
3 Safety Precautions 8 
4 Emergency Information 8 
3Product Description 9 
1 Replacement and Compatibility 9 
1.1 Downgrade 9 
2 Safety Function 10 
2.1 Response in the Event of a Fault 10 
3 Scope of Delivery 10 
4 Type Label 11 
5 Structure 12 
5.1 Block Diagram with X-CB 001 02 Connector Board 12 
5.2 Block Diagram with X-CB 001 04 Connector Board 13 
5.3 Processor System 14 
5.4 Ethernet Switch 14 
5.5 Ethernet Interface 14 
5.6 Fieldbus Interfaces on the X-CB 001 02 Connector Board 14 
5.7 Automation Network and Fieldbus Interfaces on the X-CB 001 04 Connector Board 15 
5.8 Indicators 16 
5.9 Module Status Indicators 18 
5.10 Redundancy Indicators 18 
5.11 System Bus Indicators 19 
5.12 Fieldbus and Automation Network Indicators 19 
5.13 Ethernet Indicators 20 
6 Product Data 21 
7 Connector Board 22 
7.1 Ports on the X-CB 001 02 Connector Board 22 
7.2 Ports on the X-CB 001 04 Connector Board 24 
4Start-Up 26
1 Mounting 26 
2 Mounting and Removing the Module 26 
2.1 Mounting a Connector Board 26 
2.2 Mounting and Removing a Module 29 
3 Configuring the Module in SILworX 31 

Table of Contents X‑COM 01 E 
Page 4 of 46 HI 801 566 E Rev. 13.00.00 
4.3.1 The Module Tab 31 
4.3.2 The Routings Tab 33 
4.3.3 The Ethernet Switch Tab 34 
4.3.4 The VLAN Tab (Port-Based VLAN) 34 
4.3.5 The LLDP Tab 35 
4.3.6 The Mirroring Tab 35 
4.3.7 Network Ports in Use for Ethernet Communication 36 
5Operation 37
5.1 Handling 37 
5.2 Diagnostics 37 
6Maintenance 38
6.1 Maintenance Measures 38 
6.1.1 Proof Test 38 
6.1.2 Loading of Enhanced Operating System Versions 38 
7Decommissioning 39
8Transport 40
9Disposal 41
Appendix 42
Glossary 42 
Index of Figures 43 
Index of Tables 43 
Index 44 

X‑COM 01 E 1 Introduction

HI 801 566 E Rev. 13.00.00 Page 5 of 46

1 Introduction

This manual describes the technical characteristics of the module and its use. It provides

information on how to install, start up and configure the module in SILworX.

1.1 Structure and Use of This Manual

The content of this manual is part of the hardware description of the HIMax programmable

electronic system.

This manual contains the following main chapters:

▪Introduction

▪Safety

▪Product description

▪Start-up

▪Operation

▪Maintenance

▪Decommissioning

▪Transport

▪Disposal

Additionally, the following documents must be taken into account:

Document

Content

Document no.

HIMax system manual

Hardware description of the

HIMax system

HI 801 001 E

HIMax safety manual

Safety functions of the HIMax

system

HI 801 003 E

HIMax maintenance

manual

Description of significant

operational and maintenance

actions.

HI 801 171 E

Communication manual

Description of SafeEthernet

communication and of the

available protocols.

HI 801 101 E

Automation security manual

Description of automation

security aspects related to the

HIMA systems.

HI 801 373 E

SILworX first steps manual

Introduction to SILworX

HI 801 103 E

SILworX online help (OLH)

Instructions on how to use

SILworX

---

Table 1: Additional Applicable Manuals

Registered customers can download the product documentation from the HIMA Extranet.

1.2 Target Audience

This document is aimed at the planners, design engineers, programmers and the persons

authorized to start up, operate and maintain the automation systems. Specialized knowledge of

safety-related automation systems is required.

1 Introduction X‑COM 01 E

Page 6 of 46 HI 801 566 E Rev. 13.00.00

1.3 Presentational Conventions

To ensure improved readability and comprehensibility, the following presentational conventions

are used in this document:

Bold

To highlight important parts.

Names of buttons, menu functions and tabs that can be clicked and

used in the programming tool.

Italics

Parameters and system variables, references.

Courier

Literal user inputs.

RUN

Operating states are designated by capitals.

Chapter 1.2.3

Cross-references are hyperlinks even if they are not specially marked.

In the electronic document (PDF): When the mouse pointer hovers over

a hyperlink, it changes its shape. Click the hyperlink to jump to the

corresponding position.

Warning messages and useful information are specially marked.

1.3.1 Warning Messages

Warning messages must be strictly observed to ensure the lowest possible hazard.

The warning messages are designed as described below.

▪Signal word: warning, caution, notice.

▪Type and source of the hazard.

▪Consequences of the hazard and of not avoiding it.

▪Avoidance and preventive measures.

The signal words have the following meanings:

▪Warning indicates hazardous situations which, if not avoided, could result in

death or serious injury.

▪Caution indicates hazardous situation which, if not avoided, could result in

minor or moderate injury.

▪Notice indicates a hazardous situation which, if not avoided, could result in

property damage.

SIGNAL WORD

Type and source of the hazard!

Consequences of the hazard and of not avoiding it.

Avoidance and preventive measures.

NOTICE

Type and source of damage!

Avoidance and preventive measures.

X‑COM 01 E 1 Introduction

HI 801 566 E Rev. 13.00.00 Page 7 of 46

1.3.2 Useful Additional Information

Additional information is designed as follows:

The text giving additional information is located here.

Useful tips and tricks are designed as follows:

TIP

The tip text is located here.

2 Safety X‑COM 01 E

Page 8 of 46 HI 801 566 E Rev. 13.00.00

2 Safety

All safety information, notes and instructions specified in this document must be strictly

observed. The product may only be used if all guidelines and safety instructions are adhered to.

The product is operated with SELV or PELV. No imminent risk results from the product itself.

Use in the Ex zone is only permitted if additional measures are taken.

2.1 Intended Use

HIMax components are designed for assembling safety-related controller systems.

When using the components in the HIMax system, comply with the following general conditions.

2.1.1 Environmental Conditions

All the environmental conditions specified in this manual must be observed when operating the

HIMax system. The environmental conditions are listed in the product data.

2.1.2 ESD Protective Measures

Only personnel with knowledge of ESD protective measures may modify or extend the system

or replace components.

NOTICE

Damage to the HIMax system due to electrostatic discharge!

▪When performing the work, make sure that the workspace is free of static, and wear a

grounding strap.

▪If not used, ensure that the components are protected from electrostatic discharge,

e.g., by storing them in their packaging.

2.2 Residual Risk

No imminent risk results from a HIMA system itself.

Residual risk may result from:

▪Faults related to engineering.

▪Faults in the user program.

▪Faults related to the wiring.

2.3 Safety Precautions

Observe all local safety requirements and use the protective equipment required on site.

2.4 Emergency Information

A HIMA system is a part of the safety equipment of an overall system. If the controller fails, the

system enters the safe state.

In case of emergency, no action that may prevent the HIMA system from operating safely is

permitted.

X‑COM 01 E 3 Product Description

HI 801 566 E Rev. 13.00.00 Page 9 of 46

3 Product Description

The X‑COM 01 E communication module is intended for use in the programmable electronic

system (PES) HIMax.

The module can be inserted into any of the base plate slots with the exception of the slots

reserved for system bus modules. Refer to the system manual (HI 801 001 E) for details.

The module is approved for use in the safety-related HIMax system and can be employed to

transport safety-related protocols.

The module ensures communication with systems via Ethernet and fieldbus interfaces with

SafeEthernet and diverse standard protocols.

For further details on how to configure the protocols and details of the fieldbus interface (FB),

refer to the communication manual (HI 801 101 E).

Use the SILworX programming tool to select the interfaces for the available protocols.

Refer to the HIMA website and the HIMax safety manual (HI 801 003 E) for more information on

the standards used to test and certify the module and the HIMax system.

3.1 Replacement and Compatibility

An X‑COM 01 E module has more memory capacity than an X-COM 01 module. This is a

prerequisite for new protocols such as the PROFINET IO Controller V2.4+.

An X‑COM 01 E module can replace an X-COM 01 module installed in an existing system. To

ensure compatibility, observe the following points:

▪The new X-COM 01 E module must be equipped with the same fieldbus submodules used

for the X-COM 01 module to replace.

▪The X-COM 01 E operating system supports all protocols that were operated in the X-COM

01 module. Exception: PROFINET IO Controller V2.2, see Chapter 3.1.1.

▪The existing X-CB 001 02 connector board can continue to be used with an X‑COM 01 E

module for all protocols. Exception: PROFINET IO Controller V2.4+.

▪When using the PROFINET IO Controller V2.4+ protocol, the X-CB 001 04 connector board

is to be used instead of the X-CB 001 02 connector board.

3.1.1 Downgrade

If the PROFINET IO V2.2 protocol is to be used in an X‑COM 01 E module, then downgrade the

X‑COM 01 E module to an X-COM 01 operating system ≤ V14.12.

Refer to the maintenance manual for details on how to load operating systems.

After downgrading to an X-COM 01 operating system, a protection mechanism activates

preventing an upgrade to an X-COM 01 E operating system!

▪An X-COM 01 ≤V14.12 operating system can be loaded in an X-COM 01 E module. If this is

done, however, loading an X-COM 01 E operating system ≥V15.12 is no longer possible.

▪No X-COM 01 E operating system ≥V15.12 can be loaded in an X-COM 01 module.

3 Product Description X‑COM 01 E

Page 10 of 46 HI 801 566 E Rev. 13.00.00

3.2 Safety Function

No safety function is performed by the communication module.

3.2.1 Response in the Event of a Fault

If faults occur, the module enters the temporary STOP_ERROR state. The module is then

rebooted and restarted from the INIT state.

No process data is exchanged with external communication partners in the STOP_ERROR

state. No process data is transferred to the process module.

3.3 Scope of Delivery

To operate, the module must be installed on a matching connector board. The connector board

is described in Chapter 3.7.

The connector board is not included within the scope of delivery of the module.

The module can be equipped with fieldbus submodules ex-factory. The specifications are made

with the order using the module's part number; refer to the communication manual for more

details (HI 801 101 E).

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