Hiniker AR-2000 Bedienungsanleitung

MODEL AR-2000

30 FT. FLAIL SHREDDER

OPERATOR’S MANUAL

DO NOT USE OR OPERATE THIS EQUIPMENT UNTIL THIS MANUAL

HAS BEEN READ AND THOROUGHLY UNDERSTOOD

PART NUMBER 79203563

TITLE

Section 1

Table of Contents 1

TABLE OF CONTENTS

79203563 2/13 Manual/79203563

ASSEMBLY ..........................................................................................................................................33-39

Skid Shoes ........................................................................................................................................38

Grass Divider..................................................................................................................................... 39

Basic Machine..............................................................................................................................33-38

Off-loading......................................................................................................................................... 33

FIELD PREPARATION.........................................................................................................................10-13

End Transport Towing........................................................................................................................ 12

PTO’s................................................................................................................................................. 10

Rockshaft & Wheels...........................................................................................................................11

Trailing Hitch...................................................................................................................................... 10

Tractor ............................................................................................................................................... 10

GENERAL

 Specications ....................................................................................................................... 40

To Purchaser.......................................................................................................................... 2

Storage................................................................................................................................. 16

LUBRICATION............................................................................................................................. 18

OPERATION...........................................................................................................................14-17

End Transport Towing........................................................................................................... 15

General................................................................................................................................. 14

Trailing Hold Height Adjustment........................................................................................... 15

SAFETY......................................................................................................................................... 9

Before Operation.................................................................................................................... 4

Decal Location........................................................................................................................ 6

During Operation.................................................................................................................... 4

General................................................................................................................................... 3

Service ................................................................................................................................... 5

Towing.................................................................................................................................... 5

SERVICE................................................................................................................................23-32

Belts ..................................................................................................................................... 25

Drive Shaft Bearings ............................................................................................................ 29

Gearbox................................................................................................................................ 30

Hardware.............................................................................................................................. 23

Knives................................................................................................................................... 23

Rotor Bearings ..................................................................................................................... 25

Sheaves ............................................................................................................................... 28

Wheel Bearings.................................................................................................................... 29

TROUBLESHOOTING ................................................................................................................ 22

WARRANTY................................................................................................................................ 41

2 Section

TITLE

2 To The Purchaser

TO THE PURCHASER

This product is designed and manufactured to

give years of dependable service, when properly

maintained and used for the purpose for which

it is intended. Never allow anyone to operate

this equipment until they fully understand the

complete contents of this manual. It is the re-

sponsibility of owner’s, who do not operate this

equipment, to insure the operator is properly in-

structed and is fully aware, and understands, the

contents of this manual. It is also the owner’s re-

sponsibility to insure that anyone operating this

equipment is mentally and physically capable of

so doing.

Important information is contained in this manual

tohelpinsuresafeandefcientoperation.

If you have any questions about this manual, or

the equipment discussed therein, contact your

HINIKER dealer.

THIS IS THE SAFETY ALERT SYMBOL.

IT ALERTS AN OPERATOR TO INFOR-

MATION CONCERNING PERSONAL

SAFETY. ALWAYS OBSERVE, AND HEED,

THESE INSTRUCTIONS, OTHERWISE DEATH,

OR SERIOUS INJURY CAN RESULT!

All references to LEFT or RIGHT means view-

ing the equipment from the rear and facing the

tractor.

Additional copies of this manual are available

from your Hiniker Dealer

ALWAYS OBTAIN ORIGINAL HINIKER SER-

VICE PARTS BECAUSE SUBSTITUTE PARTS

COULD ADVERSELY AFFECT EQUIPMENT

PERFORMANCE AND WARRANTY.

All photos in this manual refer to paragraph(s)

preceding the photo.

3 COPIES OF THE DELIVERY REPORT ARE

TO BE FILLED OUT BY YOUR HINIKER DEAL-

ER WHEN YOU ACCEPT THIS EQUIPMENT.

ONE COPY IS TO BE GIVEN TO YOU. DO NOT

ACCEPT THIS EQUIPMENT UNTIL YOU ARE

SATISFIEDALLITEMS THEREON HAVE BEEN

CHECKED, AND YOU UNDERSTAND THEM.

Check that your dealer has forwarded the

HINIKER delivery report copy, along with the

machine serial number, because it helps main-

tain maximum service and warranty benets.

This does not put you on any mailing list and

information thereon is not available to others.

FIGURE 1 DWG NO. 6864

Record the following information for later

reference when obtaining service parts:

Purchase Date:________________________

Purchaser’s Name:_____________________

Dealer’s Name:________________________

Machine Serial #:_______________________

TITLE

Section 3

THIS IS THE SAFETY ALERT SYMBOL.

IT ALERTS AN OPERATOR TO INFOR-

MATION CONCERNING PERSONAL

SAFETY. ALWAYS OBSERVE, AND HEED,

THESE SYMBOLS AND INSTRUCTIONS, OTH-

ERWISE DEATH, OR SERIOUS INJURY CAN

RESULT!

Operatorsafety isaprinciple concern inequipment

design and distribution. However, many accidents

occur because a few seconds of thought, and a

more careful approach to handling, were ignored.

ACCIDENTS CAN BE AVOIDED BY KNOWING,

AND, FOLLOWING, THE PRECAUTIONS CITED

IN THIS MANUAL.

For better viewing, certain photos may show a

safety shield open or removed. This equipment

should never be operated without factory installed

shields in place.

Replace any decals that are not readable, or miss-

ing. Their ordering numbers and proper location

are shown in the DECAL LOCATION section of

this manual. Keep decals free of dirt, grease, etc.

Throughout this manual, and on all safety related

decals, a safety alert symbol, along with the signal

word CAUTION, WARNING or DANGER will be

found.Thesearedenedasfollows:

CAUTION: A reminder for proper safety

practices and directs attention to fol-

lowing them. Decals of this class are

yellow and black.

WARNING: A reminder for proper safety

practices and what can happen if they

are ignored. This has a more serious

consequence than CAUTION. Decals of this

class are orange and black.

DANGER: Denotes a most serious safe-

ty hazard. It is a reminder for observing

the stated precautions and what can

happen if they are ignored. Decals of this class

are red and white.

Safety 3

SAFETY

There are other decals, and copy, in this manual

that pertain to protecting the equipment. They are

not directly related to operator safety. These have

black letters on a white background to distinguish

them from safety decals. They lack the safety alert

symbol, but carry the words NOTICE or IMPOR-

TANTdenedasfollows:

NOTICE: INFORMS THE READER OF SOME-

THING THAT CAN CAUSE MINOR MACHINE

DAMAGE, OR POOR PERFORMANCE, IF IG-

NORED.

IMPORTANT: WARNS THE READER OF PO-

TENTIALLY MORE SERIOUS MACHINE DAM-

AGE, OR POOR PERFORMANCE IF IGNORED.

GENERAL

1. Additional copies of this operator’s manual

are available from your HINIKER dealer. If you

sell this equipment, insure the new owner ac-

knowledges receipt of this manual.

2. Read this manual thoroughly. Make sure the

operator understands it and knows how to op-

erate this equipment safely. Farm equipment

can kill or injure an untrained, or careless, op-

erator.

3. Do not attempt to handle and service this

equipment, or direct others to do the same,

unless you know how to do it safely.

4. Keep all shields and guards in place.

5. Keep hands, feet, hair and clothing away from

moving parts.

6. Disengage PTO, stop tractor engine, set

brakes and wait for all motion to stop before

adjusting, or servicing, this equipment.

7. Keep off, keep others off, and insure everyone

is clear before starting, actuating hydraulics,

and during equipment operation.

4 Safety

8. Do not service, or otherwise handle, a

shredder in a raised position unless it is

securely blocked against unexpected falling.

9. Keepallfrontippershieldsinplaceandfree

swinging.

10. Never shred in areas littered with glass, rocks,

metal, etc. Use cab tractor if operating in

unfamiliar areas. Keep cab windows clean to

maintain good visibility.

11. Escapinghydraulic/dieseluidunderpressure

can penetrate the skin causing serious injury.

DO NOT use your hand to check for leaks. Use a

piece of cardboard.

Stoptractorandrelievepressurebeforeconnecting/

disconnecting lines.

Tighten all connections before pressurizing

hydraulic lines.

Ifuidisinjectedintotheskin,getmedicalattention

to prevent serious infection.

12. Discipline yourself to always visually inspect

this equipment for any excessively worn,

damaged, or cracked parts before starting

use. Replace these with genuine HINIKER

parts.

13. Stalk shredding often involves a combustible

environment. Carry a re extinguisher and

rstaidkitwithtractor.

14. OSHArequiresfarmemployerstomeetcertain

safety standards. Become familiar with, and

comply with them.

15. Do not alter this equipment to the extent of

compromising safety and performance.

16. Do not substantially operate tractor in a closed

building.

17. Agchemicalscanbedangerous.Alwaysfollow

the manufacturer’s label safety precautions

when using them.

18. Do not assume everyone is as safety

conscious as yourself.

BEFORE OPERATION

1. Insure unit’s PTO assembly is fully engaged

with gearbox and tractor shafts and SLIDING

COLLARS ARE RETURNED TO THEIR

LOCKED POSITIONS.

2. NEVER allow improperly supervised minors,

or anyone else, to operate this equipment. It is

your responsibility to insure that any operator

is mentally and physically capable of so doing.

3. Do not operate a 1000 RPM shredder with a

540 RPM tractor.

4. Do not “jump start” the tractor from along side

it. Start tractor only from seat.

5. Lock any swinging tractor drawbar before

hooking up. Use a cross retainer in end of the

hitch pin.

6. Disengage PTO, stop tractor engine, and

remove key before hooking up shredder PTO.

7. Clear area of people, and debris, before

engaging tractor PTO Be alert for blind areas

of operator. Slow down PTO and “feather” into

engagement to prevent unnecessary stress

on shredder’s driveline.

8. DO NOT OPEN MACHINE SHIELDS WITH

TRACTOR ENGINE RUNNING.

9. Do not stand close to, immediately behind or

in front of, a running shredder.

DURING OPERATION

1. Gradually bring unit up to operating speed

and check for any abnormal vibration, or

performance. IF ABNORMAL VIBRATION

IS PRESENT AT ANY TIME, IMMEDIATELY

DISENGAGE PTO, STOP TRACTOR

ENGINE, REMOVE KEY AND DETERMINE/

CORRECT CAUSE BEFORE PROCEEDING.

2. Disengage PTO, stop tractor engine, remove

key and allow EQUIPMENT TO COME TO A

COMPLETE STOP before:

- Cleaning, unclogging, lubricating, inspecting,

or otherwise servicing, any part of this

equipment.

Safety 5

- Connecting or disconnecting the shredder

from the tractor.

- Allowing anyone else near the equipment.

- Dismounting from the tractor seat and parking

the equipment.

- Placing any part of your body in dangerous

proximity to shredder.

3. When parking this equipment, lower it to full

“down” position. Set the tractor brakes and

block wheels if on an extreme slope.

TOWING

1. When towing on public highways:

- Use a safety chain between the shredder hitch

and the towing vehicle (The 10,000# safety

chain is part number 85501539).

- Be sure end transport hydraulic cylinder locks

are in place.

- Use a tractor of sufcient size, and weight,

requiredforeldoperation.

- Do not tow faster than 25 MPH (40 kph).

- BEAWARE THETRAILHITCH WIDTH, WITH

END TRANSPORT KIT, IS 138” (11 1/2’)

WIDE. THESE WIDTHSARE WITH THE PTO

REMOVED. If these widths are not permitted,

or advisable, under your circumstances, the

hitch must be removed.

- Check local regulations on towing width and

warning lights.

2. Never tow trailing shredders in eld mode

with the PTO detached from the tractor and

hooked to the gearbox.

3. Ensure ASAE SMV (slow moving vehicle) is

visible when towing down public roadways.

4. At sundry locations, RED (rear facing) and

AMBER (forward facing) reectors are

provided.Insurethesedonotbecomedefaced

or covered with debris.

SERVICE

1. Service information herein is intended

for dealers and others correspondingly

competent. If you are not experienced and/

or capable of handling such service, do not

attempt it.

2. Disengage PTO, stop tractor engine, re-

move key and allow EQUIPMENTTO COME

TO A COMPLETE STOP before:

- Cleaning, unclogging, lubricating,

inspecting, or otherwise servicing, any part

of this equipment.

- Connecting or disconnecting the shredder

from the tractor.

- Allowing anyone else near the equipment.

- Placing any part of your body in dangerous

proximity to shredder.

3. Do not service, or otherwise handle, a

shredder in a raised position unless it is

securely blocked against unexpected falling.

4. Stalk shredders operate in a naturally

vibratory environment. Discipline yourself

to always visually inspect this equipment for

any excessively worn, damaged, or cracked

parts before starting use. Replace these

with genuine HINIKER parts.

5. DO NOT SERVICE END DRIVE BELTS

WHEN TRACTOR IS RUNNING!

6. Replace all shields removed for service, and

check PTO shield for free rotation, before

operating this equipment.

REMEMBER - ACCIDENT PREVENTION IS

PART OF YOUR JOB!

6 Section

TITLE

6 Decal Location

DECAL LOCATION

It is an owner’s and dealer’s responsibility to

ensure clear, complete decals are maintained

on equipment, whether operating or offered for

sale.

Information herein is provided for proper decal

ordering and placement.

Decal surfaces should be free of dirt, grease,

etc. Temperatures should be above 50° F. To ap-

ply, remove the smaller part of the decal backing

paper and apply this part of the exposed adhe-

sive to the desired location. Peel the other part

of the backing paper slowly off and smooth out

the entire decal.

PHOTO NO. ARS040A

PHOTO NO. DSCN4637B

PHOTO NO. ARS004A

PHOTO NO. 100-4282A

PHOTO NO. 100-4283A

Section 7

Decal Location 7

DWG NO. 6865

DWG NO. 6866

FIGURE 1 79202299 LOGO AR-2000

FIGURE 2 71505168 LOGO HINIKER

AR-2000

FIGURE 3 79202337 LOGO AR-2000

No Rotation. Read Operators Manual.

IMPORTANT: Maintain Belt Tension

Stop unit completely for maintenance.

Compress spring until

washer can be seen

through sight hole

PART NO. 79203548

FIGURE 4 79203548 IMPORTANT: MAINTAIN BELTS...

FIGURE 5 71504126 IMPORTANT: OPERATE MACHINE...

FIGURE 6 71504133 IMPORTANT: HITCH...

FIGURE 7 715-03174 IMPORTANT: LIFT...

FIGURE 8 850-001-285 TAPE YELLOW REFLECTOR

8 Decal Location

FIGURE 9 850-001-305 TAPE RED REFLECTOR

FIGURE 10 715-04132 CAUTION: READ MANUAL...

FIGURE 11 85501787 CAUTION: SAFETY CHAIN...

FIGURE 12 71504129 CAUTION: 1000 RPM

GREASE

FIGURE 13 79203259 GREASE:

FIGURE 14 71505169 WARNING: LOOK AND LISTEN...

FIGURE 15 71505171 WARNING: KEEP HANDS, ETC...

FIGURE 16 71505170 WARNING: DO NOT OPERATE...

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