HM Electronics SUPERFLEX HS-2A-3SH Bedienungsanleitung
Industrivej 3-9
DK-9460 Brovst
Denmark
Tel.: +45 9823 6088
Fax: +45 9823 6144
Manual for: 13.03.12
Bending Machines
HS-2A-3SH SUPERFLEX
HS-3-3SH SUPERFLEX
2
EC Declaration of Conformity
hereby declares that
HM HS-2A-3SH Superflex Bending Machine are manufactured in accordance with the
provisions of the COUNCIL DIRECTIVE of 17. May 2006 (2006/42/EC) – The Machinery
Directive (order no. 561 of 25 June 1994 with subsequent amendments)
Also on accordance with:
The council directive of 19 February 1973 (73/23/EEC) – The Low Voltage Directive – with
later amendments (order no. 797 of 30 August 1994)
The council directive of 3 May 1989 (89/336/EEC) – The EMC Directive – with later
amendments (order no. 796 of 5 December 1991 with subsequent amendments)
HM MACHINERY A/S
Industrivej 3-9
9460 Brovst
Denmark
www.scantool-group.com
Tlf: +45 98 23 60 88
Fax.: +45 98 23 61 44
3
Table of contents
1. SET UP 4
1.1 INSTALLATION 4
1.2 LOOSENING THE BENDING STOP 4
1.3 ADJUSTING THE LOWER BEAM 4
2. OPERATING INSTRUCTIONS 5
2.1 SETTING THE ANGLE 5
2.2 BENDING 5
2.3 MAINTENANCE 5
2.4 CLEANING 5
2.5 OPERATION IN PICTURES 6
2.6 MAINTENANCE IN PICTURES 7
3. SAFETY RULES FOR STATIONARY POWER TOOLS. 7
3. SPARE PARTS 10
3.1 EXPLODED DRAWING 10
3.2 SPARE PART LIST 10
3.3 EXTRA ACCESSORIES 11
3.4 SPARE PARTS BACK GAUGE 11
3.5 SPARE PARTS SEGMENTS 12
3.6 PRESS PIECE HM F/QUICK-CHANGE 13
4. TECHNICAL DATA 13
4.1 EXTERIOR DIMENSIONS 13
4.2 MACHINE SPECIFICATIONS14
4.3 WARRANTY 14
4
1. Preparations
1.1 Installation
The machine is delivered on a pallet and packed in protective wrapping. When the
machine is delivered it has been pre-treated with an anti corrosive. Use an ordinary
detergent when cleaning. Do not use thinner. The machine must be placed on a firm and
level ground. Bolt it to the floor using the anchoring holes.
It is important that this machine is bolted to the floor.
Before the machine is bolted to the floor the machine it is necessary to level out the
machine. It might be necessary to make adjustment with distance pieces underneath the
machine if the floor is not in level. The adjustment is necessary to avoid the machine for
twisting and then pull uneven.
1.2 Loosening the bending stop
Before usage you will need to loosen the bending stop (Fig. 2.1 no. 7). The camber is from
the factory adjusted to 1mm sheets, if another setting is needed to e.g. Bending of a
thicker sheet, you will need to adjust this using the handle (Fig2.1 no. 8) to the thickness
of the sheet + 25% so the sheet can be bend without ruining the segments. The camber is
adjusted using handles (Fig. 2.1 no 6) until you can lock the foot pedal.
1.3 Adjusting the lower beam
If the bend is not satisfactory in the middle of the sheet, it can be caused by the bending
beam not having an adequate bombarding (crowning). This can be solved by tightening
the two nuts (Fig 2.1 no. 5), giving the bending beam a bigger bombarding. This should
normally only be needed after the machine has been in use for a while.
5
2. Operating Instructions
The machine consists of the following mechanisms:
1. Foot clamp with locking mechanism
2. Lower beam segments
3. Upper beam segments
4. Bending beam segments
5. Adjustment nut for bombarding of the bending beam
6. Handle for adjustment of the upper beam
7. Bending stop
8. Adjustment handle for adjusting the bending beam to the sheet thickness
6
6
2
3
4 7
8 8
5
5
1
Fig. 2.1 The machine
2.1 Setting the angle
The bending stop (nr 7) is set to the wanted angle using the degree measure on the side
of the machine. A test bend is performed and the bending stop adjusted if needed.
2.2 Bending
The bending beam is lowered to a minimum of the sheet thickness e.g. the sheet is 2 mm
thick, then the bending beam needs to be lowered by 2 mm. If the bend is over 90
degrees the distance needs to be bigger.
2.3 Maintenance
Normal cleaning and lubrication of movable parts should be done for every 100 working
hours.
2.4 Cleaning
Machine anticorrosive parts should only be cleaned with kerosene in a rapid workflow.
6
2.5 Operation in pictures
The machine is operated as shown below
7
2.6 Maintenance in pictures
3. Safety rules for stationary power tools.
Follow them to achieve best results and full benefit from your new machine.
The good craftsman respects
the tools with which he works.
He knows they represent years
of constantly improved design.
He also knows that they are
dangerous if misused.
The safety rules are based on
approved practices in industrial
and home shops.
1. Know your power
tool. Read the
owner’s manual
carefully. Learn its
applications and
limitations, as well
as the specific
potential hazards
peculiar to this tool.
2. Keep guard in place
and in working order.
3. Ground all tools. If tool is equipped with three-
prong plug, it should be plugged into a three-hole
electrical receptacle. If an adapter is used to
accomodate a two-
prong receptacle, the
adapter wire must be
attached to a known
ground. Never
remove the third
prong.
8
4. Remove adjusting keys
and wrenches. Form
habit of checking to see
that keys and adjusting
wrenches is removed
before turning it on.
5. Cluttered areas and benches invite accidents.
6. Avoid dangerous
environment. Don’t use
power tools in damp or wet
locations or expose them to
rain. Keep your work area
well lighted.
6. Keep children away.
All visitors should be
kept in a safe distance
from work area.
8. Make workshop
kidproof with
padlocks, master
switches, or by
removing starter keys.
9. Don’t force tool. It will do the job better and be
safer at the rate for
which it was designed.
.
10. Use right tool.
Don’t force tool or
attachment to do
a job it was not
designed for.
11. Wear proper apparel. Wear no loose clothing,
gloves, neckties, rings,
bracelets, or other
jewelry which may get
caught in moving parts.
Non-slip footwear is
recommended. Wear
protective hair covering
to contain long hair.
12. Always use safety
glasses. Also use face or
dust mask if cutting
operation is dusty.
Everyday eyeglasses only
have impact resistant
lenses. They are NOT
safety glasses.
13. Secure works. Use
clamps or vise to hold
works, when pratical. It’s
safer than using your
hands and it frees both
hands to operate tool.
9
14. Don’t
overreach.
Keep proper
footing and
balance at
all times.
15. Maintain tools with care. Keep tools sharp and
clean for best and safest
performance. Follow
instructions for lubricating
and changing accessories.
16. Disconnect tools before
servicing and when changing
accessories such as grinding
wheels, polishing mops,
grinding belts, blades, bits,
cutters, etc. Never leave a
running maschine, wait till the
Machine has stopped. If parts
of the machine are out of order
the Machine shold not be used
befour it has been repaired.
17. Reduce the risk of
unintentional starting.
Make sure switch is in off
position before plugging
in.
18. Use recommended accessories. Consult owner’s
manual for recommended accessories. Use of
improper accessories may cause risk of injury to
persons.
19.Never work in a way that can hurt you. Do not
stand in a bent position. Stand straight. Alkohol and
other drugs are not to be taken while working with
the machine.
10
3. Spare parts
3.1 Exploded drawing
3.2 Spare part list
00313350 HM HS-3-3SH Superflex - 1270x2,00mm
00312650 HM HS-2A-3SH Superflex - 1020x2,50mm Order number
Pos. Description 1270 1020
1 Arm trykbom højre 1056783 =
2 Arm trykbom venstre 1056780 =
3 Trykbom komplet 1056771 1056772
4 Skærm komplet højre 1056703 =
5 Skærm komplet venstre 1056704 =
6 Aksel + kødben V. 1056843 =
7 Aksel + kødben H. 1056844 =
8 Glidering 1056795 =
9 Vippearm Komplet 1056802 =
10 Grundstel 1056770 1056769
11 Overvange komplet 1056748 1056745
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