HOLZMANN MASCHINEN WP 45H Bedienungsanleitung

Operation Manual

Workshop Press

WP 45H

Read this operation manual carefully before first use!

Technical changes and errors excepted!

Version: 2010 – Revision 01 - ENGLISH

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Operation Manual Shop Press WP 45H

Dear Customer!

This manual contains Information and important instructions for the installation and correct use of

the edge banding machine KAM 40PROFI.

This manual is part of the machine and may not be stored separately from the machine. Save it

for later reference and if you let other persons use the machine, add this instruction to the ma-

chine.

Please read and obey the security instructions! Get familiar with the machine controls

and handling. Before first use read this manual carefully. It eases the correct use of the

machine and prevents misunderstanding and damages of machine and the user’s health.

Technical specifications are subject to changes without prior notice!

Due to constant advancements in product design and construction pictures and content may di-

verse slightly. However, if you discover any errors, inform us please with the product feedback

form.

This document is protected by international copyright law. Any unauthorized duplication, transla-

tion or use of pictures, illustrations or text of this manual will be pursued by law – court of juris-

diction is Rohrbach, Austria!

Customer Service Contacts

HOLZMANN MASCHINEN

Schörgenhuber GmbH

A-4170 Haslach, Marktplatz 4

Tel 0043 7289 71562 - 0

Fax 0043 7289 71562 - 4

HOLZMANN MASCHINEN

Humer GmbH

A-4710 Grieskirchen, Schlüsslberg 8

Tel 0043 7248 61116 - 0

Fax 0043 7248 61116 - 6

INHALTSVERZEICHNIS

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Operation Manual Shop Press WP 45H

1TECHNCAL INFORMATION 4

1.1Main Components................................................................................................ 4

1.2Technische Daten ................................................................................................ 4

2SECURITY 5

2.1Fields of application ............................................................................................ 5

2.1.1Working conditions .......................................................................................5

2.2Forbidden use...................................................................................................... 5

2.3General Security Instructions.............................................................................. 5

2.4Residual Risks ..................................................................................................... 6

3ASSEMBLY & SETUP 7

3.1The workplace..................................................................................................... 7

3.2Assembly............................................................................................................. 7

4OPERATION 9

4.1Before First operation ......................................................................................... 9

4.2Before every Operation ....................................................................................... 9

4.3Operation ............................................................................................................ 9

5MAINTENANCE 10

6SPARE PARTS 11

6.1How to order spare parts................................................................................... 11

7KONFORMITÄTSERKLÄRUNG/CERTIFICATE OF CONFORMITY 12

8PRODUCT EXPERIENCE FORM 13

TECHNICAL INFORMATION

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Operation Manual Shop Press WP 45H

1TECHNCAL INFORMATION

1.1 Main Components

1 Machine stand 6 ram

2 Frame 7 manometer

3 Crank for cable winch 8 Pressure Zylinder

4 bed 9 Lever

5 support 10 Air hose reel

1.2 Technische Daten

maximum pressure t 45

ram diameter mm 58

total weight kg 335

bed width mm 800

working width mm 0-750

dimensions (WxH) mm 1400x1710

stroke mm 190

SECURITY

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Operation Manual Shop Press WP 45H

2SECURITY

2.1 Fields of application

Machine shall be used only in good technical condition. Any conditions, that may harm your

health, have to be prohibited. It is forbidden to change any parameters on the machine with-

out prior written permission by us.

The Shop Press WP 45H is designed for pressing bending and straightening works of metallic

workpieces.

2.1.1 Working conditions

The machine can be operated under following conditions:

Humidity max. 70%

temperature from 0°С

till +40°С

The machine is not suited for outdoor use.

The machine is not suited for use in an area of explosion hazard.

2.2 Forbidden use

•Processing of work-pieces that do not lie stable on the machine bed (e.g. Springs)

•Operation of the machine outside the parameters outlined in this manual

•Use after manipulation of the machine

•Use with excessive pneumatic pressure.

If these principal guidelines aren’t obeyed, warranty claims can’t be accepted.

2.3 General Security Instructions

Stickers with security and usage instructions shall be always well fixed. If neces-

sary, replace them.

To avoid damage, malfunction, and injuries, stick to these security advises:

Keep working area and the ground clean and free of oil and other

materials!

Assure that the working area is sufficiently lighted!

Don’t use the machine outside!

The use of the machine is forbidden if you are tired, not concen-

trated as well if you are under the influence of medicaments, alco-

hol and other drugs.

SECURITY

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Operation Manual Shop Press WP 45H

The shop press WP 45H shall be used only by trained personnel.

Non authorized personnel, especially children, shall be kept away

from the machine!

When working with the machine, don’t wear loose clothing, long

hair openly or loose jewellery like necklaces etc.

Do not stand Before shop press when operating it. Work-piece or

parts of it may be catapulted through the room due to application

of pressure. Stand right to shop press when applying force onto

workpiece.

Keep hands away when applying pressure onto Work-Piece

Use proper safety clothing and devices when operating the machine

(safety glasses, safety shoes…)!

Never leave the machine unattended while workpiece is under

pressure. Before leaving the working area, release work-piece, dis-

connect pneumatic air hose reel from pneumatic device

The machine only has few components to that need to be maintained.

Repairs are only to be carried out by professionals!

Accessories: Use only accessories recommended by HOLZMANN!

If you have any questions please contact your local HOLZMANN DEALER or our cus-

tomer care service.

2.4 Residual Risks

Even when following all security instructions where remain some risk sources.

Steel and other materials can split, therefore there is a risk of injuries caused by parts of

workpieces as projectiles that are catapulted thorugh the working area. Reduce the injury

risk by wearing protective eye glasses, avoiding to press non stable materials and standing

right to machine when operating it.

ASSEMBLY

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Operation Manual Shop Press WP 45H

3ASSEMBLY & SETUP

3.1 The workplace

Choose a suitable workplace for the machine; Keep in mind the security instructions

from Section 2 and the machine dimensions (Section 1)

Assure yourself that the underground is stable and suitable for the machine weight. As-

sure yourself that the machine stands even.

When choosing a workplace reserve 0.8m distance around the machine.

3.2 Assembly

Please follow the assembly instructions

ASSEMBLY

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Operation Manual Shop Press WP 45H

Use the exploded drawing as your guide to assemble. Lay all parts and assemblies out in front of

you before beginning. The following procedure is recommended:

•Attach the upper crossbeam (17) to left and right posts (7) using bolts (15), lock washers

(13), nuts (14) and the main-wheel shaft assembly (10,11,12), install the other two main-

wheel shaft assembly (3) onto the left and right posts, then attach the ram assembly (40)

to the upper cross beam using bolts (16), lock washers (33) and nuts (34).

•Attach one base section (1) to left post and lower cross member (47) using bolts (2),

washers (44), lock washers (45) and nuts (46), then attach another to right post and low-

er cross member.

•Insert the bolt (6) and its attached bush (4), shaft wheel (5) into the holes in the bed

frame (43) by tightening its nut, then put the press frame upright. Insert bed frame pins

(42) into the holes in the post, then put the bed frame onto the pins.

•Attach the hand winch (9) and its base plate to the left post using bolts (8) and its nuts,

then convolve the wire rope (48) cross the main-wheel shaft assembly separately in the

upper cross beam (17) and the posts (7), also the shaft wheels (5) in the bed frame.

•Attach the pump assembly (23) to the right post using bolts (31) and washers (30), then

connect the fitting of the hydraulic hose (21) tight to the oil inlet fitting which is on the

base of the ram assembly (40). Connect the hose (19) to both the oil backing fitting on

the ram assembly and the fitting on the top of the pump assembly.

•Install the pressure gauge (29) by connecting one end of the gauge hose (32) to the pres-

sure gauge, the other end to the fitting on the base of the ram assembly.

OEPRATION

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Operation Manual Shop Press WP 45H

4OPERATION

4.1 Before First operation

Before first use of this product, pour a teaspoon of good quality, air tool lubricant into the air

supply inlet of the lift control valve, connect to air supply to air supply and operate for 3 seconds

to evenly distribute lubricant.

Purge away air from the hydraulic system.

Test the press, unloaded, by operating air, hand pump to drive the ram to full height then lowering

it.

4.2 Before every Operation

Manual operation system: open the release valve (24) by turning it counterclockwise. Pump

several full stokes to eliminate any air in the system.

Air operating system: open the release valve (24) by turning it counterclockwise. Connect the

air inlet fitting into the air supply hose lock fitting, then turn on the air valve letting the pump

work for several times to eliminate any air in the system.

Before each use, loosen the breather valve(51) a little bit.

Check all parts and conditions, if there is any part broken, stop using it and contact your supplier

immediately.

4.3 Operation

•Place workpiece support onto the bed

•Place workpiece unto the suport (Stable!)

•Close the release valve completely.

•Pump until the ram nearly touches the workpiece

•Check once again that:

•Support and workpiece centrated under ram, in a stable position so that pressure will be di-

vided evenly on workpiece, support, shop press.

•Use the pump and process the workpiece

•The Manometer shows the total pressure – Attention it is calculated onto the complete surface

of the ram!

•ATTENTION: After stopping the operation, RELEASE THE PRESSURE SLOWLY by turning the

release valve slowly anti-clockwise.

•After operation take the workpiece off from the press.

•You can use instead oft he manual lever as well pneumatic pressure.

•Connect for this the air hose reel with the pneumatic pressure device and for applying pressure

onto the ram, press slightly the handle

MAINTENANCE

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Operation Manual Shop Press WP 45H

5MAINTENANCE

Errors and defects that endanger the security of the machne and operator, have to be eli-

minated immediately.

Machine may be repaired only by qualified persons!

Do not use aggressive Chemicals and Solvents for cleaning the machine.

Blank surfaces shall be impregnated against corrosion e.g. with anti-rust solvent WD40).

Clean the machine after every operation.

Check regularily before every operation the machine for any defects

Check if security advice plates are still in place and well readable.

Clean the outside of the press with dry, clean and soft cloth and periodically lubricate the

hoist, wheel shaft assembly, the joints and all moving parts with a light oil in normal ser-

vice.

DO NOT allow lubricant to heel block (36) nor frame of shop press.

When not in use, store the press in a dry location with ram and piston fully retracted.

When press efficiency drops, purge away air from the hydraulic system.

Check the hydraulic oil: remove the oil filler nut (49) on the top of the reservoir, if the oil

is not adequate, fill with high quality hydraulic jack oil as necessary, then replace the oil

filler nut, purge away air from the hydraulic system.

Do not store the machine in a room with high humidity.

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