Honeywell CL30XC Bedienungsanleitung

EVAPORATIVE AIR COOLER

SERVICE MANUAL

CAUTION:

Before servicing the unit, read the “Safety Precautions” in this manual.

Only for authorized service.

MODEL NO.: CL30XC & CHL30XC

(INDOOR USE ONLY)

CONFIDENTIAL

Website: http://www.honeywellaircoolers.com

CONTENT

1. Preface

1.1. Safety Precautions

1.2. Insulation Resistance Test

1.3. Specifications

1.4. Features

1.5. Warning & Safety Rules

1.6. Parts Description

1.7. Operations

1.8. Cleaning & Maintenance

2. Disassembly Instructions

2.1. How To Change Honeycomb Cooling Media

2.1.1.Rear Panel

2.1.2.Honeycomb Cooling Media

2.2. How To Change Water Pump

2.2.1.Water Tank

2.2.2.Water Pump Wiring Connection

2.3. How To Change Main PCB Board

2.3.1.Top Panel

2.3.2.Main PCB Board Wiring Connection

2.3.3.Wiring Color Connection

2.4. How To Change Main Motor

2.4.1.Blower Housing

2.4.2.Main Motor Wiring Connection

3. Troubleshooting Guide

3.1. Outside Dimensions

3.2. Cooling System

3.3. Troubleshooting Guide

4. Schematic Diagram

4.1. Wiring Diagram

4.2. Wiring Color Description

4.3. Circuit Diagram

4.4. Components Location (For Main PCB Board)

5. Exploded View

6. Replacement Parts List

CONFIDENTIAL

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1. PREFACE

This manual is designed to provide you with important service information. Be sure to read the

safety precautions prior to servicing the unit.

1.1 Safety Precautions

1 When servicing, set the POWER of the CONTROL PANEL to OFF and unplug the power

cord.

2 Observe the original lead dress. If a short circuit is found, replace all parts which have been

overheated or damaged by the short circuit.

3 After servicing, make an insulation resistance test to prevent the customer‟s exposure to

shock hazards.

1.2 Insulation Resistance Test

1 Unplug the power cord and connect a jumper between 2 pins (black & white).

2 The grounding conductor (green or green & yellow) is to be open.

3 Measure the resistance value with an ohm meter between the jumper lead and each exposed

metallic part on the equipment at all MODES (except POWER OFF).

4 The value should be over 1 MΩ.

1.3 Specifications

MODELS

ITEMS

CL30XC

CHL30XC

Power Supply

1Ø , 220-240V, 50Hz

Input (W)

252W

2250W

Running Current (A)

1.15A

10.23A

Fan Type

Blower

Fan Speeds

Fan Motor HP

1/6

Operation Control

Control Panel with Remote Control

Relative Humidity

Control

Adjustable

Air Direction Control

Vertical Louver (Right & Left) - Auto

Horizontal Louver (Up & Down) - Manual

Timer Control

0.5 to 8 hours

Protector

Fan Motor Internal Thermal Protector

Water Pump Internal Thermal Protector

Filter

Honeycomb media (427mm x 330mm x 50mm) & Carbon Filter

Power Cord

1.8m (3 wire with grounding)

Water Fill System

Manual (from side panel or detachable water tank)

Drain System

Detachable water tank or manual drain plug

Water Tank Capacity

8 US Gallon / 30 L

Net Weight

24.6 lbs / 11.2 kg

26.8 lbs / 12.2 kg

Outer Dimension

(W x D x H)

18.0‟‟ x 13.9‟‟ x 33.7‟‟

458 mm x 352 mm x 856 mm

18.0‟‟ x 13.9‟‟ x 33.7‟‟

458 mm x 352 mm x 856 mm

CONFIDENTIAL

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1.4 Features

Three functions in one: air cooler, humidifier, & fan. (For CL30XC)

Five functions in one: air cooler, heater, humidifier, dehumidifier & fan. (For CHL30XC)

Optional features: Ionizer.

Very powerful airflow: up to 900 m3/hr or 525 CFM

Cooling area: up to 28 m2or 300 ft2

Air throw distance: 10 m or 32ft.

Honeycomb cooling media for optimum performance.

Carbon filter for air cleaning.

Adjustable humidification level to your comfort.

Top loading ice compartment.

Up to 8 hour timer.

Oscillating louvers.

Mounted with castors for easy mobility.

Full function remote control.

4 speeds: high, medium, low and sleep.

Low water alarm.

30 liter water tank capacity.

Detachable water tank.

1.5 Warning & Safety Rules

WARNING - This appliance is intended for use in a domestic or small office environment

only. Any other use is not recommended by the manufacturer and may cause fire,

electrical shocks or other injury to person or property.

When using electrical appliances, basic safety precautions should always be followed:

Your cooler should run on 220-240 Volt AC, 50 Hz current only.

Check the household voltage to ensure it matches the appliance‟s rate specification.

Before operating the product remove it from its packaging and check it is in good condition.

If the supply cord is damaged, it must be replaced by the manufacturer, its service agent or

similarly qualified persons in order to avoid a hazard.

DO NOT operate any product with a damaged cord or plug.

DO NOT use an extension cord with this appliance.

DO NOT run power cord under carpeting, or cover with rugs or runners. Arrange the cord

away from areas where it may be tripped over.

Unplug the appliance during filling and cleaning.

Always unplug the appliance from the power source before servicing or removing the unit.

Disconnect the power supply before servicing or cleaning operation.

Remove the power cord from the electrical receptacle by grasping and pulling on the power

cord plug-end only, never from the cord.

DO NOT use the product in areas where gasoline, paint or other flammable goods and

objects are stored.

When using the „‟COOL‟‟ setting, please check the water indicator level to ensure it is above

minimum water level. Operation of this unit on the „‟COOL‟‟ setting on or below minimum

water level could result in damage to the water pump.

DO NOT attempt repair or adjustment to any electrical or mechanical functions of the cooler.

Verify that the voltage power source matches the appliance electrical specifications.

Improper voltage will burn out the blower/fan, oscillating and/or pump motor windings and will

void the warranty.

DO NOT cover the air inlet or outlet on the appliance as this may cause motor damage.

CONFIDENTIAL

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DO NOT insert or allow objects to enter any ventilation, exhaust opening or water tank as this

may damage the product and could cause an electrical shock or fire.

DO NOT operate with media removed as this will overload and damage the motor.

DO NOT use this appliance with any solid-state speed control device.

DO NOT leave the appliance operating unattended for any extended period of time.

This appliance is not intended for use by persons (including children or elderly) with reduced

physical, sensory or mental capabilities, or lack of experience and knowledge, unless they

have been given supervision or instruction concerning use of the appliance by a person

responsible for their safety.

DO NOT let children play with any appliance packaging or plastic bags. Injury may result

from such practice.

Children should be supervised to ensure that they do not play with the appliance.

If the unit is damaged or it malfunctions, do not continue to operate it.

Place the unit on the floor only.

This product is not intended for use in wet or damp locations. Never locate the product

where it may fall into a bathtub or other water container. DO NOT use in bathrooms or

outdoors. When it is not in use always store in a dry area.

NOTE: OPERATE THE UNIT WHEN THE WATER TANK IS FILLED WITH CLEAN WATER

1.6 Parts Description

Control Panel

Back Grill

Handle

Front Panel

Louvers

Water Level Indicator

Left Side Panel

Remote Control

Water Tank

Latch

Power Cord

Right Side Panel

Power Plug

Water Fill Door

Casters

Rubber plug

Ice Compartment Lid

Water Regulator

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Operations

Control Panel: (For CL30XC)

Icons on LCD:

Control Panel: (For CHL30XC)

Icons on LED:

CONFIDENTIAL

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Function Button:

POWER

Press the 'POWER' button to turn the unit on. To turn the unit off, press the button again. The

cooler will start automatically at medium speed. After a few seconds the speed will switch to low.

FAN / SPEED

Press the 'FAN OR SPEED' button repeatedly and the speed will change. The indicator light will

show the selected speed.

COOL

To begin cooling the desired area press the ''COOL‟' button. The indicator light will come on and

the water pump will operate. You will feel the cooler air after the Honeycomb media is completely

wet.

SWING / IONIZER

Press the ''SWING'' button. The indicator light will come on and the louvers will begin to move from

right to left automatically. Manually adjust the horizontal louvers to change vertical airflow.

"IONIZER" feature is used to remove very fine pollutant particles such as dust, pollen, cigarette

smoke, car fumes & aerosol propellants from air.

SLEEP (For CL30XC)

When sleep is selected airflow will randomly vary between High, Medium and Low.

HEAT (For CHL30XC)

Press the HEAT button to turn ON the heater. You can vary the heater from LOW HEAT to HIGH

HEAT, Low and High HEAT is indicated on the control panel, and it changes with the press of

HEAT button. When the heater is turned off by either depressing the HEAT button or POWER

button, the FAN will be always running for 3 min more to cool down the heater.

TIMER

Press the ''TIMER'' button until the indicator light comes on to your desired timer. Once the set

time has passed, the unit will automatically shut off. The Timer function allows you to program the

unit for up to 8 hours of use.

Room Cooling and Humidifying:

When the Water Regulator is set to ''MIN'', the water pump

distributes minimal amount of water to the Honeycomb media. This

result in less water evaporation and reduces cooling effect.

When the Water Regulator is set to ''MAX'', the water pump

distributes the maximum amount of water to the Honeycomb media.

This results in maximum water evaporation and the cooling

performance improves.

CONFIDENTIAL

Website: http://www.honeywellaircoolers.com

Remote Control Operation: (CL30XC)

Power: On / Off

Speed: Low / Medium / High

Cool / Fan: Controls cooling or fan option

Swing / IONIZER: Controls the motion of the louvers & turns ON/OFF the

Ionizer function.

Timer: Controls timer function for automatic shut off

Sleep: Turns on the sleep mode, to vary the fan speed

randomly.

Remote Control Operation: (CHL30XC)

Power: On / Off

Speed: Low / Medium / High

Cool / Fan: Controls cooling or fan option

Swing / IONIZER: Controls the motion of the louvers & turns ON/OFF the

Ionizer function.

Heat: Turn ON/OFF of the heating function.

NOTE:

Please open the battery compartment at the back of the remote control and insert two new

AAA dry cell batteries.

Care must be taken to insert the batteries according to the correct polarity (+ / –) markings

shown inside the battery compartment.

Always point the remote control signal transmitter towards the unit when operating.

Make sure that the signal path is not obstructed.

Remove the batteries if the unit is not going to be used for an extended period of time.

Do not drop the remote control.

Fill Water:

Warning: Unplug from power when refilling.

Open the Water Fill Door located below the Remote Control Holder on the unit. The water tank of

the unit holds up to 30 litres of water.

Water level display window is located on the front of the unit. Refill the water tank when water

level is low. Do not fill water above the Max water level mark. Check water level in the tank before

running the ''COOL'' function. Please be sure water in the tank is always above minimum water

CONFIDENTIAL

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level mark. Running the unit with inadequate water may cause pump failure. If ice is available you

may add ice in the top compartment to enhance the cooling performance.

1.7 CLEANING & MAINTENANCE

Warning:

Before cleaning the unit, switch it to the ''off'' position and remove the plug from the power

socket.

To clean the outside, use a damp cloth to remove dirt and dust.

Never use corrosive elements or any chemicals to clean this product.

When the product is not in use, store the unit in a dry place out of direct sunlight.

Draining and Cleaning the Water Tank:

Turn the power “off” and disconnect the air cooler from the power

supply.

Move the unit to a location where it can be drained. Remove the

rubber plug from the tank and allow the tank to empty.

Once the tank is empty, unlock the latches on both sides and lift off

the cooler top section as shown in the figure and place it vertically

on the floor.

Refill the water tank with clean water and drain it completely.

Clean the water tank with detergent or a damp cloth and rinse it

thoroughly.

Place the unit top carefully on the tank and lock the latches.

Refill the water tank with clean water, up to the maximum level.

The air cooler is now ready to be used. This cleaning process

should be repeated weekly to maintain the integrity of the unit and

to remove particles filtered from the air.

Cleaning the Filter and Honeycomb:

The appliance is supplied with carbon filter & honeycomb cooling media.

Always keep the Carbon filter clean. You can wash the Carbon filter at least twice a year or

whenever you feel necessary.

The carbon filter and honeycomb media are located inside the back panel. Open the back

panel by using a star screw driver to clean or replace the carbon filter or honeycomb media. It

is recommended that the carbon filter and honeycomb media be replaced every year,

depending on use and environment.

Draining the water reservoir and refilling with fresh water at least once a week will greatly

reduce mineral deposits in the pads and help to extend the life of Honeycomb cooling media.

Do not run the unit in COOL mode with stale water in the tank. You must empty the water

tank and refill with fresh water, especially if the tank has not been cleaned in a long time.

The cleaning frequency for the Honeycomb media depends on local air and water conditions.

In areas where the mineral content of water is high, mineral deposits may build up on the

honeycomb cooling media and restrict air flow. Draining the water reservoir and refilling with

fresh water at least once a week will help reduce mineral deposits. If mineral deposits remain

on the Honeycomb media, the media should be removed and washed under fresh water. The

media should be cleaned every two months or sooner, depending on your needs.

For best results allow the honeycomb cooling media to dry after each use by turning off the

cool function 15 minutes before turning the unit off.

CONFIDENTIAL

Website: http://www.honeywellaircoolers.com

2. DISASSEMBLY INSTRUCTIONS

WARNING –Before the following disassembly, POWER is set to OFF and disconnected the

power cord.

2.1 How To Change Honeycomb Cooling Media

2.1.1 Rear Panel

Use screw driver to remove 3

galvanized screw with plate

head (ST3.5*10) between the

top panel and rear panel, and

then remove the 9 galvanized

screw with plate head

(ST3.5*10) between the left and

right panel and rear panel.

Remove the rear panel.

2.1.2 Honeycomb Cooling Media

Remove the pressing piece.

Remove the honeycomb

cooling media from the top

side.

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