Honeywell PX4ie Bedienungsanleitung

Applicator Interface Kit

For PX4ie, PX6ie

Installation Guide

PX4-6IE-APIBD-IG-1 Rev B

07/20

Applicator Interface Kit Installation Guide 1

Introduction

The installation guide describes the Applicator Interface kit for PX4ie and PX6ie

printers.

The guide also describe how to physically install and configure the Applicator

board in the printers.

Contents

• One Applicator interface board

• Two flat cables

• Two #T10 torx screw

• One #T20 torx screw

The only tools required for the installation are #T10 and #T20 Torx

screwdrivers and a small wrench.

Installing the Applicator Interface Kit

Follow the procedure to physically install the Applicator Interface board in the

printer.

Note: This procedure applies to both the PX4ie and PX6ie. For simplicity, the

PX4ie is depicted in the illustrations.

1. Turn off the power and disconnect the power cord.

2. Disconnect all communication cables.

3. Open the right-hand door.

Warning: The installation described in this section must only be

performed by an authorized service technician.

Honeywell assumes no responsibility for personal injury

or damage to the equipment if the installation is

performed by an unauthorized person.

Follow ESD

Procedures

Follow standard ESD guidelines to avoid damaging the equipment.

Caution: Before you begin, turn off the printer and disconnect the

power cord and communication cables.

2 Applicator Interface Kit Installation Guide

4. Remove the eight #T10 Torx screws that hold the left-hand cover.

5. Put the cover aside on a soft cloth or similar to avoid scratches.

6. Remove the one or two cover plates depending on how many interface

boards you are going to install. Each plate is held by two #T10 Torx screws.

Note: Applicator interface card must be installed in the innermost position.

7. Save the cover plate(s) for possible later use. Keep the screws.

Warning: The electronics compartment contains high voltage

components and wires. Do not open the electronics

compartment before the printer is safely disconnect from

any AC supply.

Screw

(8 places)

Inner cover plate

Outer cover plate

Applicator Interface Kit Installation Guide 3

8. Remove the #T20 Torx screw fitted on the hexagonal spacer at the center of

the CPU board. Keep the screw.

9. If necessary, reconfigure the interface board by fitting or removing circuits

and straps according to the descriptions of each board.

10. Attach the flat cable included in the kit to connector on the CPU board.

11. Insert the interface board with the component side facing right, as seen

from behind.

12. Installation of one board: Attach the interface board in the innermost slot

in the printer’s rear plate using the two screws left over when you removed

the original cover plate. Using the #T20 Torx screw you previously removed,

attach the interface board to the hexagonal spacer at the center of the CPU

board.

13. The kit contains two flat cables, one with two connectors for use with a

single interface board and one with three connectors for use with double

interface boards. Connect the appropriate flat cable to connector P1 on the

interface board.

#T10 Torx screw

(2+2)

Interface board

#T20 Torx Screw

Spacer

Connect to J17

4 Applicator Interface Kit Installation Guide

14. The flat cable should run as illustrated.

15. Put the cover back on the electronics compartment.

16. Connect the communication cables to the connectors on the printer’s rear

plate.

17. Connect the power cord and switch on the power.

18. In case the interface provides additional serial communication ports, enter

the Setup Mode to set the proper communication parameters for these

ports.

Remarks

• The left-hand slot is the slot closest to the center section.

• Always start by fitting an interface board in the left-hand slot.

CPU Board

Cable

Spacer (existing)

Inner Interface Board

Screw (existing)

Applicator Interface

RS-232/422/485

Applicator Interface Kit Installation Guide 5

Serial Interface

This chapter describes how to modify the interface board for RS-232

non-isolated (standard), RS-422 isolated/full duplex, or RS-485 isolated/half

duplex on the port and explains the configuration of the interface connector.

Install the jumpers and ICs on the board to configure it for the type of serial

communication you want to use.

Caution: When fitting driver circuit and straps before installing the

interface board, make sure that the circuit is not fitted

upside down (see front end markings in the illustration).

Also make sure that the “legs” of the circuit fit into the slots

in the socket and are not bent. Take ample precautions to

protect the board and circuits from electrostatic

discharges.

To configure the board as: Install these jumpers and ICs:

RS-232 1

Install a jumper on P3 so that the A is in the

middle of the jumper.

Install IC, 360-028-001 (MAX238) on SKT3

with pin 1 located where the arrow points to

SKT3 toward the bottom of the board.

RS-422 1

Install jumpers on P4 and P5.

Install IC, 360-027-001 (MAX1490), across

sockets SKT1 and SKT4 with pin 1 located

where the arrow is pointing to SKT1 towards

the bottom of the board.

RS-485 1

Install a jumper on P2.

(Optionally) Install a jumper on P5 if this

printer is going to be connected to the end of

the cable.

Install IC, 360-026-001 (MAX1480), across

SKT2 and SKT5 with pin 1 located where the

arrow is pointing to SKT2 towards the bottom

of the board.

6 Applicator Interface Kit Installation Guide

RS-232 Connector Configuration

RS-422 Connector Configuration

RS-232 Socket as

seen from the outside

DB-9

Socket Signal Meaning

1 External +5VDC max 500mA

(automatic switch off at overload,

short-circuit protected)

2 TXD Transmit data

3 RXD Receive data

4 DSR Data set ready

5 GND Ground

6 DTR Data terminal ready

7 CTS Clear to send

8 RTS Request to send

9 - Not used

RS-422 Socket as

seen from the outside

DB-9

Socket Signal Meaning

1 External +5VDC max 500mA

(automatic switch off at overload,

short-circuit protected) provided

strap is fitted on P3:A which spoils

the galvanical isolation

2 +TXD +Transmit data

3 +RXD +Receive data

4 -

5 GNDE Ground

6 -

7 -RXD -Receive data

8 -TXD -Transmit data

9 -

Applicator Interface Kit Installation Guide 7

RS-485 Connector Configuration

Note: The increased use of LAN networks has made the RS-485 interface

somewhat obsolete, because RS-485 requires a special communication

protocol and a dedicated wiring system limited to 1,200m (4000ft). We

only recommend RS-485 for existing applications and advice the

customer to consider a LAN network solution for new applications.

Applicator Interface

When the Applicator interface board is installed, upon boot up, the firmware will

detect it and the configurations and settings for the interface board will be

displayed on the LCD User interface and the printer web page.

The applicator interface supports applicator signals with 8 digital IN ports with

optocouplers, 8 digital Out ports with optocouplers, and 4 OUT ports with

relays.

The board has no straps or circuits to be fitted or removed. All signals are

available on a DB-44 pins socket.

The Applicator Interface board also provides an option of three port styles

(Z-style, S-style, I-style) and one External Error Port.

RS-485 Socket as

seen from the outside

DB-9

Socket Signal Meaning

1 External +5VDC max 500mA

(automatic switch off at overload,

short-circuit protected) provided

strap is fitted on P3:A which spoils

the galvanical isolation

2 +DATA

3 -

4 -

5 GNDE Ground

6 -

7 -

8 -DATA

9 -

8 Applicator Interface Kit Installation Guide

Applicator Interface IN Signals

The Applicator Interface supports 8 digital input ports with optocouplers. All in

signals are asserted by setting the pin LOW and de-asserted by setting the pin

HIGH.

IN Signals Specification

Simplified schematic of a digital IN port

IN Signals Connector Configuration

Signal Description Min. Typical Max.

Vin [High] Input Voltage High 10V 24V 40V

Vin [Low] Input Voltage Low -1V 0V 1V

Pin Signal Description

10 StartPrint_K Start print Anode Opto In Channel

40 StartPrint_A Start print Cathode Opto In Channel

26 Feed_A Feed Anode Opto In Channel

11 Feed_K Feed Cathode Opto In Channel

41 Pause_A Pause Anode Opto In Channel

27 Pause_K Pause Cathode Opto In Channel

12 Reprint_A Reprint Anode Opto In Channel

42 Reprint_K Reprint Cathode Opto In Channel

28 AppErr1_A Applicator Error 1 Anode Opto In Channel

13 APPErr1_K Applicator Error 1 Cathode Opto In Channel

43 AppErr2_A Applicator Error 2 Anode Opto In Channel

29 APPErr2_K Applicator Error 2 Cathode Opto In Channel

14 AppErr3_A Applicator Error 3 Anode Opto In Channel

44 APPErr3_K Applicator Error 3 Cathode Opto In Channel

GND

INA

INK

Applicator Interface Kit Installation Guide 9

Applicator Interface OUT Signals

The Applicator Interface supports 8 digital output port with optocoupler. There

are two methods to connect the output ports on the 44 pins D-Sub connector of

the Applicator Interface card, Active High or Active Low.

The recommended/default connection is Active Low, in accordance with

this user guide’s logic (Assert = LOW, De-assert = HIGH).

Active Low (Recommended)

Output level is V+ when de-asserted, Output level is V- when asserted.

Active High

Output level is V+ when asserted, Output level is V- when de-asserted.

30 RTWINEXT_K External input signal for Ready-to-work indicator

Anode Opto In Channel

15 RTWINEXT_A External input signal for Ready-to-work indicator

Cathode Opto In Channel

Pin Signal Description

Collector Pins:

6, 8, 20, 22, 24, 35, 37, 39

Emitter Pins:

5, 7, 9, 21, 23, 25, 36, 38

V+

V-

Output

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