Horizon Fitness PF-P3100 Bedienungsanleitung

• This manual is designed to help you to install, operate and maintain the PF-P3100

Paper Folder. Please read and understand this manual, and keep it in a safe and

convenient place.

• Do not operate the PF-P3100 until you read and understand the instructions in this

manual.

• Horizon International Inc. shall not be liable for incidental consequential damages

resulting from: improper or inadequate maintenance by the customer, unauthorized

modification or misuse, or operation outside of the environmental specifications for the

product.

• Horizon International Inc. pursues a policy of continuing improvement in design and

performance of the product. Therefore, the product design and specifications are

subject to change without prior notice and without our legal obligation.

• All rights are reserved. No part of this manual may be photocopied, reproduced or

translated to another language without the prior written consent of Horizon

International Inc.

Important Information

PF-P3100

PAPER FOLDER

070621/PFP3100/02E/HS UM203056-02

- Horizon International Inc. cannot anticipate every possible situation that might involve a

potential hazard. The instructions in this manual and warning labels on the machine are

therefore not all inclusive.

- All equipment shall be locked out or tagged out to protect against accidental or inadvert-

ent operation when such operation could cause injury to personnel. Do not attempt to

operate any switch, valve, or other energy isolating device where it is locked or tagged out.

- Do not operate the machines when any covers are removed.

- Some of the drawings in this manual show the machine uncovered for explaining the

detail or inside of machine.

Safety Precautions

Safety precautions are indicated in this manual as follows:

The term WARNING indicates a potentially hazardous situation which, if not

avoided, could result in death or serious injury.

The term CAUTION indicates a potentially hazardous situation which, if not

avoided, may result in serious injury, or damage to the machine.

This symbol indicates a note which includes important information. Follow the

note to operate the machine safely.

This symbol indicates a prohibited action. Do not perform any prohibited action.

This symbol indicates an essential procedure. Follow the procedure to operate

the machine safely.

Important • This lists the range of acceptable values and operating

conditions.

Attention • This information will help you to avoid problems with the

machine or help you learn how to operate the machine.

Note • Refer to this note when you operate the machine.

Additional

Information • This explains a mechanism in the machine.

III

Operating Safety Precautions

WARNINGS for Operation

CAUTIONS for Operation

WARNING for Installation

CAUTIONS for Installation

WARNING

This machine must be operated by

just one person at a time.

Turn off the power switch before cleaning or

replacing the feed rollers or the double feed

stop plate.

Do not remove any covers. Electrical

shock can cause severe personal

injury.

Do not touch any moving belts when

removing the sheets. This may cause

severe personal injury.

CAUTION

If you turn off the power switch, wait

about 10 seconds before turning it on

again. Otherwise, the P.C.board may

be damaged.

Do not turn the stopper knobs past

their normal range. This could cause

the sheets to jam, and may damage

the machine.

The stopper knob should only be

turned within a certain range. Do not

use force to turn the stopper knob.

Otherwise, the machine may be damaged.

If the stopper knob is heavy, sheets

may jam inside the buckle chute. Do

not rotate the stopper knob forcibly.

Otherwise, the machine may be damaged.

Span that the stopper knob can turn

smoothly is the movable range. Do

not turn the stopper knob by force.

Otherwise, the machine may be damaged.

WARNING

Be careful when plugging or unplugging the power cord. Do not overload the electrical out-

let supplying power to the machine. This could cause a fire or electrical shock.

CAUTION

Do not install the PF-P3100 in a location where

it will be exposed to direct sunlight, high tem-

perature or humidity.

Do not install the PF-P3100 in a loca-

tion which is dusty. This can cause a

fire or damage the machine.

Do not install the PF-P3100 near any

device which produces strong mag-

netic fields.

Do not install the PF-P3100 on an

unstable floor surface. This may allow

the PF-P3100 to fall over, and this can

cause severe personal injury. This can also

affect the performance of the machine.

Let'sStart

Folding

Folding Standard Size Sheets •••••••••••••••••••••••••••••••••••••••••••••••••4

Correcting Folding Problems ••••••••••••••••••••••••••••••••••••••••••••••••••9

Advanced

Setup

Folding Custom Size Sheets ••••••••••••••••••••••••••••••••••••••••••••••••• 12

Cross Fold/12-Page Letter Fold ••••••••••••••••••••••••••••••••••••••••••••• 14

Additional Adjustments for Smooth Folding •••••••••••••••••••••••••••• 19

Troubleshoot-

ing

If an error code appears••••••••••••••••••••••••••••••••••••••••••••••••••••••• 22

Troubleshooting••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 23

Maintenance

Removing Jammed Sheets: Fold Roller Section ••••••••••••••••••••••• 32

Removing Jammed Sheets: Buckle Chute ••••••••••••••••••••••••••••••• 34

Cleaning and Replacing the••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 35

Cleaning and Replacing the Fold Rollers••••••••••••••••••••••••••••••••• 38

Cleaning the Sensors •••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 41

Installation Installation •••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 43

Appendix

Specifications •••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 46

Machine Description ••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 47

Fold Mechanism ••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 49

Accessories••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 50

Consumables, Optional Parts ••••••••••••••••••••••••••••••••••••••••••••••• 51

Index •••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 52

Contents

Page 4

Page 5

Pages 5 and 6

Page 7

Page 6

Page 7

Set the stoppers.

Position the delivery roller.

Press once.

One sheet will be folded.

Check the folded sheet.

If there is a folding problem, see page 9.

If the sheet is folded correctly

Start folding.

Power Switch : ON

Place the sheets

Select job pattern and

sheet size on the touch

panel screen.

Raise the

feed tray

lever.

3 7

23056

10101A1

Align the pointer

for the stopper with

the illuminated LED.

Pointer

Stopper Knobs

Quick Guide Copy this page and post it in a prominent place. This will be helpful to the

operators.

Quick Guide

23056

10101B1

ABC

Single Fold

Parallel Fold

Short Fold

Letter Fold

Accordion Fold

Gate Fold

Speed Button

This button selects the

folding speed.

Sheet Size Select Button

This button selects the size of the sheet to be folded.

Clear Button

This button resets the number of folds to zero.

Display

0, 1, 2, - - - : Number of folds

H1 to H4 : Delivery Roller Position (Refer to page 6)

E1 to E7 : Error Code (Refer to page 22)

Fold Pattern Select Button

This button selects the fold pattern.

Start/Stop Button

This button starts or stops the

folding.

Test Button

This button feeds one sheet for

test folding.

Control Panel

Selecting the Sheet Size and Fold Pattern

1 = Fold location set by 1st stopper knob 2 = Fold location set by 2nd stopper knob

= Indicates the back side of the sheet.

- When you are only making a single fold, the 2nd stopper knob can be set any position.

Let's Start Folding

Folding Standard Size Sheets................................. 4

Correcting Folding Problems .................................. 9

Let’s Start Folding

This section explains how to prepare the folder and perform some basic

operations.

Folding Standard Size Sheets

This section explains how to fold standard size sheets (A4, A3, B5 and B4).

Attach the support table.

Open the delivery tray.

- This tray receives the folded sheets.

Attach the delivery roller.

- Insert the rear end of the pin in the rear hole, and push

back in the direction shown by arrow 1. Pull the front

end of the pin into the front hole in the direction shown

by arrow 2.

Plug the power cable into an outlet.

Turn on the power switch.

- If the machine waits more than 3 minutes before being

used, it goes into power saving mode.

Lower the feed tray lever.

- The feed table lowers so you can add sheets.

23056

20101A1

Delivery Tray

Support Table

23056

20101B1

Delivery Roller

23056

20101C1

Power Switch : ON

Be sure to connect the

ground wire.

WARNING

When plugging in or unplugging the unit, do

not overload the electrical outlet supplying

power to the machine. This could cause a

fire or electrical shock.

23056

20101D1

Folding Standard Size Sheets

Let's Start Folding

Fan or separate the sheets.

- If the ink on the sheets is wet, allow them to dry before

folding. Wet ink can stain the fold rollers or rub off onto

the other sheets. Wet ink can also cause the paper

feed problems.

- If you are going to fold paper from a photocopier, wait

about 30 minutes to reduce any static electricity.

- Fan the sheets completely and stack them evenly.

Uneven stacking can cause jams or misfeeds. Uneven

stacking can also affect the fold accuracy and delivery

stacking.

- If the sheets are bent or curled, straighten them before

stacking.

Load the sheets in the feed table.

- Push the end of the stack of sheets toward the feed

roller and align the stack with the size marks on the

support table.

- Move the sheet guides against the sides of the stack.

- Do not push the guides too hard against the stacked

sheets, and do not leave any gaps between the

guides and the stacked sheets

Set the support rollers.

- Set the two outer rollers about 10 mm (0.39”) inside the

edges of the stacked sheets.

- Space the other support rollers evenly.

Select the sheet size.

- Press the Sheet Size Select button to select the correct

sheet size.

- To fold custom size sheets, refer to "Folding Custom

Size Sheets" on page 12.

23056

20101E1

23056

20101F1

Toward feed

roller.

Sheet Guides

23056

20101G1

Support Roller

10 mm (0.4") 10 mm (0.4")

Feed Roller

Stacked

Sheets

Stacked

Sheets

Select the sheet size.

23056

20101H1

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