Hotblast 1400E Kurzanleitung

Owner’s Installation and Operation Manual
Model 1400E
Installation is to be preformed by a
qualied installer.
SAVE THESE INSTRUCTIONS
United States Stove Company
227 Industrial Park Rd.
South Pittsburg, TN 37380 852798-3901F
U.S. ENVIRONMENTAL PROTECTION AGENCY
Certied to comply with the 2016 particulate
emission standards. Not approved for sale after
May 15, 2020
This unit is certied UL-391(R2014)
Report No. 0215WH055S
Wood Only Central Furnace
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CAUTION:
• Power source not controlled by furnace main disconnect.
• Respect all local and national codes when installing this unit.
• This unit is not to be connected to a chimney ue serving another appliance.
• This unit is designed to burn solid hardwood only.
49”
24-1/16”
34”
2”
40”
34”
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Combustible: Wood
Flue Pipe Diameter: 6” (153cm)
Flue Pipe Type:
(Standard, Single Wall, or Double Wall): Black or Blued Steel 2100°F (650°C) Class “A”
Minimum Chimney Height: 12’
Maximum Log Length: 28”
Electrical 120V, 60Hz, 2.6A per blower (5.2A on start up for both blowers)
Dimensions
Combustion Chamber:
Width x Depth: 17.4” X 28.3”
Volume:
Cubic Feet: 5.2 cubic ceet
Door Opening: Width x Height: 11.6” X 11.5”
Weight (lbs): 509lbs
Specications
CONGRATULATIONS!
You’ve purchased a heater from North America’s oldest manufacturer of wood burning products.
By heating with wood you’re helping to CONSERVE ENERGY!
Wood is our only Renewable Energy Resource. Please do your part to preserve our wood supply. Plant at least
one tree each year. Future generations will thank you.
This manual describes the installation and operation of the Hotblast, 1400E
wood heater. This heater meets the 2016 U.S. Environmental Protection
Agency’s emission limits for wood heaters sold after May 15, 2016. Under
specic EPA test conditions this heater has been shown to deliver heat at a
rate of 18,850 – 56,000 BTU/hr. This heater achieved a particulate emissions
rate of 0.39 lb/mmBtu when tested to method CSA B415.1-10 (*and an overall
efciency of 62.6 %.) The maximum overall heat output of this heater was
tested to be 89,000 Btu/hr.
This wood heater has a manufacturer-set minimum low burn rate that must not be altered. It is against federal
regulations to alter this setting or otherwise operate this wood heater in a manner inconsistent with operating
instructions in this manual.
The operation of this wood heater in a manner inconsistent with the owner’s manual will void you warranty and
is also against federal regulations.
This heater is designed to burn natural wood only. Higher efciencies and lower emissions generally result when
burning air dried seasoned hardwoods, as compared to softwoods or to green or freshly cut hardwoods.
This wood heater needs periodic inspection and repair for proper operation. It is against federal regulations to
operate this wood heater in a manner inconsistent with operating instructions in this manual.
0215WH055E
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Safety
• WARNING: Do not operate with fuel loading or ash removal doors open.
• Do not connect this unit to a chimney ue serving another appliance.
• WARNING DANGER: Risk of re or explosion. Do not burn garbage, gasoline, naphtha, motor oil, or other
inappropriate materials. Do not use chemicals or uids to start the re.
• WARNING: Risk of re. Do not operate with ue draft exceeding .060” water column/14.93 Pascals. Do not
operate with fuel loading and ash removal doors open. Do not store fuel or other combustible materials
within marked installation clearances. Inspect and clean ues and chimney regularly.
• CAUTION: Hot surfaces. Keep children away. Do not touch during operation.
• The heat exchanger, ue pipe, and chimney must be cleaned regularly to remove accumulated creosote
and ash. Ensure that the heat exchanger, ue pipe, and chimney are cleaned at the end of the heating
season to minimize corrosion during the summer months. The appliance, ue pipe, and chimney must be
kept in good condition. These instructions also apply to a draft inducer if used. To prevent ame or smoke
spillage, the slide bafe must be pulled out and the fuel loading door left cracked for 10 seconds prior to
opening door fully. Load fuel carefully or damage may result.
• Hot while in operation. Keep children, clothing and furniture away. Contact may cause skin burns.
• Do not use chemicals or uids to ignite the re.
• Do not leave the furnace unattended when the door is slightly opened.
• Do not burn garbage, ammable uid such as gasoline, naphtha or motor oil.
• Always close the door after the ignition.
• Consult your municipal building department or re ofcials about permits, restrictions and installations
requirements in your area.
• INSPECT FLUE PIPES, FLUE PIPE JOINTS, AND FLUE PIPE SEALS REGULARLY TO ENSURE THAT SMOKE AND FLUE
GASES ARE NOT DRAWN INTO, AND CIRCULATED BY, THE AIR-CIRCULATION SYSTEM.
• CAUTION: CLEAN OUT OF THE HEAT EXCHANGER, FLUE PIPE CHIMNEY, AND DRAFT INDUCER, IF USED, IS
ESPECIALLY IMPORTANT AT THE END OF THE HEATING SEASON TO MINIMIZE CORROSION DURING THE SUMMER
MONTHS, CAUSED BY ACCUMULATED ASH.
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Unpacking And Preassemble
UNPACKING
1. Remove all packaging from the furnace.
2. Remove the supplied tools and parts from the furnace.
A. The supplied ash shovel and poker from the heat exchanger tube, behind the heat exchanger door at
the top of the unit.
BRICK ALIGNMENT
Inspect for any damage. Ensure that the bricks and ash plug are positioned correctly and not broken (see
illustration for proper brick arrangement).
TOOLS AND MATERIALS NEEDED FOR INSTALLATION
The following is a list of tools and materials needed to install your furnace.
• 7/16” socket wrench.
• 5/16” socket (Best if using a power drill and a socket bit).
• Pair of pliers or channel-locks.
• Power drill with an 1/8” drill bit to install sheet metal screws into connector pipe..
• Sheet metal screws.
• Non-combustible oor protector as specied in this manual.
• All chimney and chimney connector components required for your particular venting installation..
• Electrical wiring tools and supplies.
• Ductwork for supply and return air.
Proper Fire Brick Alignment
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Furnace Installation
Dimension Inch mm
ABackwall to Furnace 28 712
BSidewall to Furnace 16 407
CSidewall to Flue 25 635
DBackwall to Flue 18 458
ESupply Duct (rst 6 feet) 6 153
FSupply Duct (after rst 6 feet) 126
G Minimum Duct height 8204
H Top of Door to Ceiling 48 1220
JMinimum Ceiling Height 77 1956
INSTALLATION OPTIONS
The installation of this furnace includes supplying electrical power, return (fresh air) ductwork, and supply air
ductwork. This furnace may be installed in two different congurations.
1. Stand alone wood furnace
2. Add-on wood furnace
See kit installation section in this manual to ensure proper assembly, installation and operation of your new
furnace.
If installing in an area with a fan it should not be allowed to create negative pressure in the room where the
furnace is installed.
LOCATING YOUR FURNACE (INSURE THAT THE REQUIRED MAINTENANCE CLEARANCES ARE MAINTAINED)
Your furnace must be installed as shown in this manual and in compliance with all local and national codes.
It is of the utmost importance that the clearances to combustible materials be strictly adhered to during
installation of the furnace. Refer to the table and diagrams below for minimum required clearances.
Back wall
Side wall
Side wall
Ceiling
Floor Protector
C
B
A
ML
N
K
E
F
G
H
J
D
Q
O
R
P
SS
Back wall
Side wall
Side wall
Ceiling
Floor Protector
C
B
A
ML
N
K
E
F
G
H
J
D
Q
O
R
P
SS
CLEARANCE TO COMBUSTIBLESCLEARANCE TO COMBUSTIBLES
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MAINTENANCE CLEARANCES
Your furnace has recommended minimum maintenance clearance requirements. These clearances insure that
there is adequate room to preform maintenance and service your furnace. DO NOT store fuel within the specied
clearances. See the table and diagram below to determine the clearances for your furnace.
Dimension Inch mm
K Maintenance Clearance (Front) 24 610
L Maintenance Clearance (Left) 24 610
MMaintenance Clearance (Right) 24 610
NMaintenance Clearance (Rear) 36 915
Back wall
Side wall
Side wall
Ceiling
Floor Protector
C
B
A
ML
N
K
E
F
G
H
J
D
Q
O
R
P
SS
Back wall
Side wall
Side wall
Ceiling
Floor Protector
C
B
A
ML
N
K
E
F
G
H
J
D
Q
O
R
P
SS
MAINTENANCE CLEARANCE
FLOOR PROTECTOR REQUIREMENTS
FLOOR PROTECTOR
The furnace must be placed on solid concrete, solid masonry, or when installed on a combustible oor, on a oor
protector. The oor protector is required to provide heat, live ember, and ash protection and must be of a non-
combustible, continuous solid surface to protect against inltration of live embers and ash. Floor protection must
have and R-Value of at least 2.8. Refer to oor protector manufacturer’s instructions for installation directions.
The oor protector or non combustible oor must extend under the furnace and beyond each side as shown
below.
Dimension Inch mm
O* Front 16 407
P Flue rear 2 51
Q** Left 8204
R** Right 8 204
S Flue Side 2 51
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Duct Work Installation
We strongly recommend that the hot air ductwork be installed by a home heating specialist. If doing the
installation yourself, before you decide which installation will best suit your needs, consult a qualied heating
technician and follow his recommendations as to the safest and most efcient method of installation.
This furnace can be installed in three ways, as a stand alone unit, parallel, and in series with an existing furnace.
SUPPLY AIR (HOT AIR) PLENUM
The warm-air supply duct shall be constructed of metal in accordance with NFPA 90B, 2-1.1. The plenums installed
to the furnace shall be constructed of metal in accordance with NFPA 90B, 2-1.3.
When installing this furnace the hot air plenum is to have a minimum height of 24” (610mm) if the top of the rst
vertical section is not ush with the top of the rst horizontal section of ductwork. If the top of the plenum is ush
with the top of the rst horizontal section of ductwork then the minium height is 15” (381mm).
RETURN AIR (FRESH AIR)
The return (fresh) air intake on the furnace is on the rear of the unit. The ductwork must be mechanically attached
to the unit or UFB908 blower box with sheet metal screws to ensure a proper operation.
STAND ALONE INSTALLATION
If installing this furnace as a stand alone unit, ensure all local codes and all instructions in this manual are followed,
including clearance to combustibles, oor protector specications and safety warnings.
24-1/16”
6”
Supply Air (Hot Air) Duct Work Outlet Size
Supply Air Plenum Minimum
Height Of 24”
Supply Air Plenum With
Minimum Height Of 15”
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CENTRAL INSTALLATION
Air Filter Replacement
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Accessory Installation
THERMODISC
THERMODISC
COVER
4” ELECTRICAL
JUNCTION BOX
BLOWERS
BLOWERS GASKET CLIP NUTS
(Not used in the upper center hole.)
ASSEMBLY OF FURNACE
Your furnace requires the following items to be assembled or installed by the service person:
Blowers and Blower Controls
Electrical Connections
1. Remove all parts from the unit (blowers, thermodisc, and all wiring) and inspect for damage, including the
rebrick as some breakage could occur during shipment.
2. Install the thermodisc on rear of furnace cabinet with the two screws provided. Mount the conduit assembly
from the junction box to the thermostat bracket. Crimp the two female terminals to each of the wire leads.
Plug the wires to the thermodisc. NOTE: It does not matter which of the two wires plugs to which terminal on
the thermodisc.
3. Remove blowers from cartons. Remove junction box cover. Attach clip nuts as in gure shown. Install blower(s)
and gasket(s with 1/4"-20 x 3/4" bolts as shown.
4. Wire right side blower rst (See wiring diagram) and replace cover on junction box on blower.
5. Wire left blower same as above and replace cover.
6. Check operation of shaker grates with grate handle before operating furnace.
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