Hoval TopGas 35 Bedienungsanleitung

To be ﬁ lled in by the heating expert

Order No

Boiler type

Set to

Natural gas H Natural gas L Liquid gas

Heating pump type

Heating regulation type

Mixing organ type

Ancillary water heater type

Water heater sensor Thermostat

Outdoor temperature sensor

Room temperature sensor

Combustion air supply

Room Outdoor

Design parameters of the heating

Lowest outdoor temperature

°C

Heat demand

: kW

Max. ﬂ ow temperature

: °C

Important telephone numbers

Heating engineer

Sanitary installer

Electrical installer

Fuel supplier

Chimney-sweep

Natural gas H Natural gas L Liquid gas

Ancillary water heater type

Water heater sensor Thermostat

Room Outdoor

°C

: °C

Operating instructions

TopGas

(35, 45, 60)

® (35, 45, 60)

Hoval Switzerland

Hoval Herzog AG

CH-8706 Feldmeilen

General Wille Strasse 201

Telephone 01 / 925 61 11

Fax 01 / 923 11 39

Hoval Austria

Hoval Gesellschaft mbH

A-4614 Marchtrenk

Hovalstrasse 11

Telephone 07243 / 550-400

Fax 07243 / 550-17

Hoval Germany

Hoval Hagenberger GmbH

D-85609 Aschheim Dornach

Karl Hammerschmidt Strasse 45

Telephone 089 / 92 20 97-0

Fax 089 / 550-17

Subject to change

4 204 473 / 01 - 04/05

4 204 473 / 01

Safety instructions

In the event of danger:

• Switch off fuel (gas) and electricity supply!

In the event of exhaust and gas smell:

Do not smoke

Avoid open ﬂ ame and sparks

(e.g. switching lights and electrical appliances

on and off)

Disconnect the system and close the gas

cock

Open windows and doors

Inform the heating specialist/installing contrac-

tor

Follow the safety regulations of the gas supp-

ly company (see gas meters) and the heating

specialist!

Keep the air supply in the heating

system room open (windows):

Ventilation apertures should not be

closed, if no direct combustion air

ﬂ ow takes place. Closed ﬂ ow apertu-

res can lead to incomplete combusti-

on. This can lead to poisoning.

Intended purpose:

The TopGas

(of 35,45,60) boiler may only

® (of 35,45,60) boiler may only

be operated with the fuels indicated in the

technical information/installation guideli-

nes. The heat produced must be removed by

means of heating water. All openings of the

boiler must be closed during operation!

Dear Hoval customer

You have acquired in the Hoval TopGas

(35, 45, 60)

® (35, 45, 60)

a product, which has been manufactured to the latest

state of the art and the highest quality.

For regular installation and operation of your Hoval

TopGas

(35,45,60), you must comply with all appli-

® (35,45,60), you must comply with all appli-

cable laws, regulations and standards, in particular

the regulations of the responsible power supply com-

panies. For any further inquiries please contact your

specialist installer or your nearest Hoval customer

services unit.

Assembly and installation of the boiler may only be

carried out by trained personnel of a licensed instal-

lation company. Before start-up an installation check

must be carried out and the system must be cleared

by the specialist.

Please only operate your Hoval TopGas

(35,45,60)

® (35,45,60)

on the basis of these operating instructions, in order

to ensure safe and troublefree operation.

The Hoval TopGas

(35,45,60) may only be used for

® (35,45,60) may only be used for

its intended purposes and fuels, for which it is sui-

table through its mode of construction and has been

approved by Hoval.

Do not carry out any changes to the system, other-

wise all claims under the guarantee will be waived.

Conversion kits are to be supplied and installed by a

licensed installer or the Hoval after-sales service.

With proper handling your Hoval system will guarantee

you a comfortable living climate for many years

General Instructions

Instructions to the protection of persons

Instructions to the protection of the heating

systems

Important information

4 204 473 / 01

Controls before the initial start-up

A new system may only be taken into operation if it has

been cleared for operation by the heating engineer.

Filling the heating system

The heating system is ﬁ lled with tap water according

to the instructions of the installer. The system must be

drained of air. Check the pressure at the manometer

or hydrometer.

Filling the ancillary water heater

The water heater must be ﬁ lled on the side of the

consumption water according to the instructions of

the installer. The boiler may be taken into operation

even if the water heater is not ﬁ lled.

Safety valves

The heating system and warm water system must be

protected with one safety valve each from inadmissible

excess pressure.

Loading pump (boiler with ancillary water hea-

ters)

The number of revolutions and capacity control must

correspond to the requirements of the ancillary tank.

To be set by the heating expert.

Heating pumps

The number of revolutions and capacity control must

correspond to the requirements of the system. They

must be set by the heating expert.

Electricity connection

The electricity connection must be made by a spe-

cialist.

Precautionary instructions:

Corrosion protection

Do not use sprays, solvents, chloric cleaning agents,

dyes, adhesives etc. in the environment of the equip-

ment. Sometimes these materials can lead to corrosion

in the boiler and in the exhaust system.

Water level control

Check the water level of the system at regular inter-

vals (page 9).

Filling the Heating System

The water condition

of the heating system water must

be as detailed in our Installation Instructions manual.

The

TopGas

(35, 45, 60)

® (35, 45, 60)

boiler has an aluminium si-

licon alloy heat exchanger. The use of chemical water

addititives is not allowed. If the ﬁ ll-up and make-up

water volume exceed the volume, according to instal-

lation instructions, sections 4.2.2 and 4.2.5, suitable

water treatment or system separation is required. In the

case of system separ

ation the use of chemical water

additives in the boiler circuit is also not allowed.

The

TopGas

(35, 45, 60) boiler is only suitable

® (35, 45, 60) boiler is only suitable

or use with a sealed system.

General information

The Hoval gas boiler TopGas

(35, 45, 60) is equip-

® (35, 45, 60) is equip-

ped with automatic adjustment and safety systems.

Under normal conditions they are in operation from

the beginning of the heating season to its end. During

this time the necessary boiler temperature is set by

means of the automatic heating regulation.

If water heating is also provided through the heating

boiler, then the boiler remains switched on for the

whole year.

Fuel

The boiler may only be operated with

the kind of gas indicated on the class

identiﬁ cation plate. To be set by the

installer.

General Instructions

4 204 473 / 01

Important instructions

Installation and assembly instruction

• The installing company has given you installation

and assembly instructions. Keep this important

technical information securely, so that if necessary

the customer service mechanic can at a later date

discover the technical details on the spot.

Please close the main blocking clock

ahead of the gas meter as soon as you

smell gas and call the faults department

of your gas supply company.

To ensure that no poisonous exhaust gases develop,

the combustion air must ﬂ ow unhindered into the gas

boiler. Accordingly the ventilation opening provided (in

the room temperature-sensitive mode of operation)

(e.g. basement windows) may never be closed. Also

the boiler itself may not be turned off.

Always keep the room, in which your boiler is installed,

clean and turn off the burner before cleaning, since

dusty combustion air can lead to faults.

Faults

For your safety of the burner switches itself off auto-

matically in the event of faults in the burner system,

excessively low gas pressure, a gas leak or the ex-

ceeding of the maximum boiler temperature. Try ﬁ rst

to ignite the burner several times, after approximately

5 minutes of waiting period, by operating the clearing

button (Reset) on the control panel of the boiler. If that

does not succeed, please close the gas cock and

inform your customer service or heating engineer

Imperative requirement!

Perfect operation is only ensured if the

operating instructions are followed and

boilers as well as burners are maintained

regularly by a specialist

Faults and damaged caused by installation in unsui-

table areas, e.g. hobby rooms, workshops etc., as well

as by dirty operational agents (gas, water, combus-

tion air), unsuitable chemical additives to the heater

water, inappropriate treatment, incorrect installation

and damage by force do not fall under our warranty;

this also applies to corrosion by halogen compounds

e.g. from spray cans, paints, adhesives and solution

and cleaning agents

4 204 473 / 01

Preparation for start-up

With a newly installed system the ﬁ rst start-up may

only be carried out by a specialist. Installation checks

must be carried out in full

•

Set main switch to 0.

• Open the block valve in the heater ﬂ ow and return

pipe.

• By opening the heating system room window ensure

air supply (fresh air) in the heating system room

(only applies to room air-sensitive operation).

• Open the shut-off valve in the gas pipe to the boi-

ler.

• Switch on the main switches outdoor the heating

system room (if available). Often the heating system

also has another danger switch, which only takes

the gas burner out of operation.

• With the TopGas

(35, 45, 60) the trap (siphon) in

the condensate exhaust pipe should be ﬁ lled with

water before start-up

Start-up

Operating instructions for boiler control (pa-

ges 6 and 7) with a ﬁ gurative representation

of the switch bay and detailed instructions are

attached to these guidelines. These operating

instructions should be followed for boiler cont-

rol

• Set main switch to I

• When lighting up the fault lamps please consult the

section “faults” on page 4.

Taking out of operation

• Set main switch to 0

• Close gas shut off cock

• During a longer interruption, e.g. during your vaca-

tion, you can turn the heating system off.

• If there is a danger of frost, consult your heating

engineer about suitable preventive measures, an-

tifreeze may not under any circumstances enter the

boiler circuit.

Start-Up/Taking out of Operation

Boiler Cleaning

Maintenance and control

Instructions on maintenance and control can be

found on page 9

4 204 473 / 01

Control

Control of the boiler

User-dependent settings (e.g. room temperature) are made to the TopTronic

R-S 30 and/or to the TopTronic

® R-S 30 and/or to the TopTronic

1B/133B. This is preferably in the livingroom (R-S 30) and/or to the boiler (TopTronic

1 B/133B). If you do

® 1 B/133B). If you do

not have a TopTronic

, these settings are made on the basic control. The control panel of the basic control is

behind the lower front lining. The main switch (O/I) for the taking of the boiler out of operation is also behind

the lower front lining in the control panel

Normally no settings are required by the user to the basic control. All settings will have been made

by the installer or by the manufacturer

TopTronic-RS 30 in the livingroom

For the operation of the TopTronic

R-S 30 please

® R-S 30 please

consult the special operating instructions

1 LCD display

2 Key for upward adjustments

3 Key for downward adjustments

4 Key for heating program

5 Key for lowering program

6 Information key

TopTronic

-RS 30

Main switch

Control panel

Manometer

4 204 473 / 01

Legend

Function

Controls the boiler’ s internal functions

Settings and changes may only be made by the heating engineer.

In the event of faults the display ﬂ ashes.

For clearing fold the cover down and press the clearing button

- Ensures the correct room temperature for each outdoor tempera-

ture

- Regulates the heating of the water heater etc..

The heating regulator has its own special guidelines

- Central position 20°C

The room temperature can be changed here by ± 8°C

The Controls of the Boiler

Controls

SYSTEM

1. Operating selector switch;

ON/OFF

2. Basic control

3. Electronic heater radiator

4. Control setting

O = Off

Boilers and burners are

out of operation

Note:

No freeze protection

I = On

SYSTEM

I = On

SYSTEM

The boiler is in operation

* also available without elect-

ronic heating regulator

4 204 473 / 01

Legend

Function

The controls of the boiler

- Here the desired room temperature for the night can be set

Central position

14°C ± 6°C

Here the heating program can be selected:

Heating and hot water load “OFF”.

Frost protection is ensured

The adjusted room temperature for the night is also ef-

fective during the day

Hot water according to clock program 2

The automatic default operation corresponds to the swit-

ching times entered for the ﬁ rst programme

(Daytime intermediate reduction)

The automatic default operation corresponds to the swit-

ching times entered for the second programme (normal-

position)

The automatic default operation corresponds to the

switching times entered for the third programme (longer

period of operation)

The room temperature is not lowered in the night

Hot water according to clock program 2

Summer operation: Heating “OFF”

Frost protection and hot water load works according to

clock program 2

Hand operation for the specialist. Burner and heating

circulation pump are in operation. Mixing valve discon-

nected, hot water loading remains in operation

Here settings such as time can be entered and values can be que-

ried.

The setting takes place according to special operating instructions

Here the current time, the current boiler temperature and possibly

the water heater temperature are alternately displayed

Short operating instructions only for heating regulator (3)

When desired

Makes possible the operation of the heating regulator (3) in the

livingroom. If a room station is attached, the settings 5-6-7 are re-

placed by the settings on the room station.

Frost protection is ensured

The automatic default operation corresponds to the

The automatic default operation corresponds to the swit-

(Daytime intermediate reduction)

The automatic default operation corresponds to the swit-

5. Control setting “reduced”

6. Program switch

7. Inquiry and programming

keys

8. Display area

9. Operating instructions

10. Room station

�

The room temperature is not lowered in the night

�

The room temperature is not lowered in the night

Hot water according to clock program 2

�

Hot water according to clock program 2

�

The adjusted room temperature for the night is also ef-

�

The adjusted room temperature for the night is also ef-

Hot water according to clock program 2

�

Hot water according to clock program 2

�

Summer operation: Heating “OFF”

�

Summer operation: Heating “OFF”

Frost protection and hot water load works according to

�

Frost protection and hot water load works according to

4 204 473 / 01

Maintenance and Control

Maintenance and control

Normally these are carried out by the specialist

on the occasion of the annual maintenance.

Nevertheless, you should carry out the follo-

wing controls and if necessary implement the

works described

Check water level

With excessively low water pressure in the sys-

tem (readable at the manometer), you should

inform your installer and/or reﬁ ll the water

Reﬁ lling the heating

• The boiler must be switched off! (disconnected from

the net)

• The stop valves in the heater ﬂ ow and return pipes

must be open.

• The connection between the boiler ﬁ lling/emptying

cock and the tap is established through a ﬁ lled

hose (no air should enter the heating system); this

should be unscrewed again after ﬁ lling, in order to

interrupt the connection securely.

• The water quality must correspond to the criteria

described on page 4 of the installation guideli-

nes.

• Slowly ﬁ ll in the water and check the water level at

the manometer (ask for the ﬁ lling pressure for your

system from the installer).

• The bleed valves on the heating elements must be

kept open, until only water ﬂ ows out.

Complete ﬁ lling and emptying should be implemented

by the heating expert

Note:

Never ﬁ ll cold water into the hot system

Boiler and burner

Have the burner and boiler as well as any neutralisation

mechanism checked and maintained periodically - DIN

4756 recommends at least one maintenance every

year. This maintenance is particularly important with

a high efﬁ ciency boiler such as this Hoval TopGas

in order to achieve the optimal annual consumption.

You can conclude a servicing contract with your he-

ating engineer or the responsible customer service

organisation.

Maintenance of the neutralisation

The local regulations of the responsible local

waste water authority must be complied with.

If the condensate of your boiler is neutralised before

introducing in the waste water, the neutralisation

system must be periodically cleaned and ﬁ lled with

new granulates. Follow the guidelines for your neu-

tralisation system.

Check before the start of the heating season

whether the siphon of the condensate drainage

pipe is ﬁ lled.

Hot-water supply

Regular controls increase the life span and efﬁ ciency

of any throughput and/or ancillary water heater. Du-

ring the cleaning submerged parts are removed. The

maintenance service will carry out this work.

In areas with calcium rich water the water heater

and/or the throughput heater - in the interest of an

economic hot-water supply - should be periodically

decalciﬁ ed (1 x annually). The water heater may not

be worked on with metal tools when decalcifying. With

highly calcium rich water the installation of a water

softening system is a good idea

4 204 473 / 01

Please note

the following!

In the event of operating faults please

carry out the checks in accordance with

the above checklist.

If you cannot remove the fault,

please call the heating engineer

or Hoval customer service.

Fault Check/cause Remedy See page

Gas boiler - Is there a current - Check fuses. Switch on the main and

does not if necessary emergency switches

start

- Is the gas shut off cock open - Open it

- Is a number ﬂ ashing on the basic control - Note the number

- Press the clearing key (Reset key)

- Inform customer service indicating

the ﬁ gure ﬂ ashing

- Is there gas present - Contact the gas company

Radiators do - Are the blocking valves in the heating - Open them

not heat up ﬂ ow and return pipes open

- Is “OFF” indicated on the control panel - Switch on 6

- Press the “-” key until the OFF sign

disappears in the display

- Is the time switch of the TopTronic set - Check in accordance with separate operating

correctly guidelines of the heating regulation

- Check the water level and/or - pressure - Reﬁ ll the water and drain air from the 4

in the heating system heating system

- Are the radiator valves open - Open them

- The heating circulation pump is not - Open the plug

working Turn the shaft end with a screwdriver

ﬁ rmly until the resistance reduces

- Mixing organ does not open automatically - Open by hand; contact customer services

No hot water - The loading pump is not working - Open the plug

Turn the shaft end with a screwdriver

ﬁ rmly until the resistance reduces

- Air is in the loading pipe - If necessary, drain the air by hand

- Operate the automatic air drainer annually

Check list in the event of faults

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