ii
目 次
CONTENTS
1. 工具使用上の注意及び保守 ........................1
2. 圧着作業基本要領 ........................................2
2-1. 圧着端子各部の名称及び機能 ........................ 2
2-1-1. 圧着端子各部名称 .......................................2
2-1-2. 圧着端子各部の機能 ...................................2
2-2. 電線被覆のストリップ ................................... 3
2-2-1. ストリップ長さの適否 ...............................3
2-2-2. 電線ストリップ状態 ..................................3
2-3. ベルマウス ....................................................... 3
2-4. クリンプハイト............................................... 3
2-5. 圧着部の引っ張り強度及び測定方法 ............ 4
2-5-1. 圧着部引っ張り強度 ...................................4
2-5-2. 引っ張り強度の試験方法 ...........................4
2-6. 圧着後の端子形状の確認 ............................... 4
2-6-1. 良品の基準 ..................................................4
2-6-2. 圧着不良例 ..................................................5
2-7. 端子のハウジングへの挿入............................ 7
2-7-1. ランス高さの確認 .......................................7
2-7-2. 組立手順（例） ............................................7
2-7-3. ハウジング組立状態の確認 .......................7
2-7-4. 端子の引き抜き方法 ...................................7
2-7-5. 組立後の確認 ..............................................7
2-8. その他、注意事項 ........................................... 8
2-8-1. 電線結束時の注意事項 ...............................8
2-8-2. 導通耐圧チェック .......................................8
2-8-3. 端子の取り扱い...........................................8
3. 工具の外観及び各部の名称 ........................9
4. 工具一覧表 ................................................ 10
5. 作業手順 .................................................... 10
5-1. 圧着手順 ....................................................... 10
5-2. キャリアカス除去方法 ................................ 11
6. クリンパの交換方法 .................................
12
7. 圧着条件及び圧着品質基準 ......................13
8. 圧着条件及び圧着品質基準表 ................. 14
1. Precautions in handling the tool and
maintenance.....................................................1
2. Basic outline of crimp operation ...................2
2-1. Congurationandfunctionofcrimpcontact. 2
2-1-1. Congurationofcrimpcontact....................... 2
2-1-2. Function of each part of crimping contact .... 2
2-2. Stripping of wire outer insulation..................... 3
2-2-1. Correct stripping length .................................. 3
2-2-2. Stripped wire condition ................................... 3
2-3. Bellmouth(are) ................................................ 3
2-4. Crimp height ....................................................... 3
2-5. Tensile strength of crimped section and
measuring method.............................................. 4
2-5-1. Tensile strength of crimped section ................ 4
2-5-2. Testing method of tensile strength .................. 4
2-6. Conrmationoftheshapeofcontactafter
crimping .............................................................. 4
2-6-1. Standards for acceptable crimp...................... 4
2-6-2. Example of defective crimping ....................... 5
2-7. Insertion of contact into housing ...................... 7
2-7-1. Checking the lance height ............................... 7
2-7-2. Assembling procedure (example).................... 7
2-7-3. Checking the assembly condition of the
housing............................................................. 7
2-7-4. Contact extraction............................................ 7
2-7-5.
Vericationofthecompletecontactinsertion
... 7
2-8. Other precautions............................................... 8
2-8-1. Precautions when tying the wire..................... 8
2-8-2. Connector continuity check............................. 8
2-8-3. Handling of the contacts.................................. 8
3.Congurationofthetool ................................9
4. Table of tools..................................................10
5. Operating procedures ...................................10
5-1. Crimping procedure .......................................... 10
5-2. Removing carrier chips ......................................11
6. Replacing the crimper .................................12
7. Crimping conditions and crimping quality
standard .........................................................13
8. Table of crimping conditions and crimping
quality standard ............................................14
はじめに / Forward
この度は、手動圧着工具をご購入いただき誠にありがとうございます。
ご使用前に必ず本書をよくお読みいただき十分ご理解の上、正しくご使用くださいますようお願い致します。
Thank you for purchase of our manual crimping tool.
For safe operation read, understand and follow this Instruction Manual.
