Huawei SUN2000-33KTL Bedienungsanleitung

HUAWEI TECHNOLOGIES CO., LTD.

SUN2000-(30KTL-A, 33KTL, 33KTL-E001, 40KTL)

Quick Guide

Issue: 09

Part Number: 31507079

Date: 2018-04-15

1System Installation

Installation dimensions Chassis dimensions

reserved.

Determining the Installation Position

1.1

1. The information in this document is subject to change without notice. Every effort has been

made in the preparation of this document to ensure accuracy of the contents, but all statements,

information, and recommendations in this document do not constitute a warranty of any kind,

express or implied.

2. Before installing the device, read the SUN2000-(30KTL-A, 33KTL, 33KTL-E001, 40KTL) User

Manual for knowledge of product information and safety precautions.

3. Only qualified and trained electrical technicians are allowed to operate the device. Operators

should understand the components and functioning of a grid-tied PV power system and be

familiar with relevant local standards.

4. Before installing the device, check that deliverables are intact and complete against the packing

list. If any damage is found or any component is missing, contact the dealer.

5. Use insulated tools when installing the device. For personal safety, wear insulation gloves and

protective shoes.

6. Huawei shall not be liable for any consequence caused by violation of the storage,

transportation, installation, and operation regulations specified in this document and the user

manual.

NOTICE

Install the inverter vertically or with a backward tilt of no more than 15 degrees.

NOTE

Determining the Installation Mode

1.2

1. The anti-theft lock is prepared by the customer.

2. For details about how to wall-mount the device, see the SUN2000-(30KTL-A, 33KTL, 33KTL-

E001, 40KTL) User Manual.

1. Determine the hole positions on the support

based on rear panel dimensions. 2. Drill holes. (You are advised to apply anti-rust

paint on the hole positions for protection.)

4. Mount the inverter on the rear panel.

6. (Optional) Install an anti-theft lock.

M12

45 N·m

3. Secure the rear panel.

5. Tighten hexagon bolts.

Installing an Inverter (Support-mounting Used as an Example)

1.3

NOTE

2Electrical Connection

5 N·m

OT-M6

Installing a PGND Cable (Using the Ground Point on the Chassis Shell)

2.1

OT-M6

Installing AC Output Power Cables

2.2

OT-M6

PE terminal

1. It is recommended that an 8 mm2, 10

mm2, 8 AWG or 7 AWG outdoor

copper-core cable be used as a

ground cable. Ground cables must

be securely connected.

2. It is recommended that the ground

cable be connected to a nearby

ground position. For a system with

multiple inverters connected in

parallel, connect the ground points of

all inverters to ensure equipotential

connections.

3. To prevent corrosion, apply silica gel

or paint to the PE terminal after

connecting the PGND cable.

NOTE

Both the shell and maintenance compartment of the inverter provide a ground point. Select either

for connecting the ground cable.

•If you connect a ground cable to the ground point on the chassis shell, you are recommended to

use a four-core (L1, L2, L3, and N) outdoor copper-core cable for the SUN2000-33KTL/33KTL-

E001. If you connect a ground cable to the ground point in the maintenance compartment, you

are recommended to use a five-core (L1, L2, L3, N, and PE) outdoor copper-core cable.

•If you connect a ground cable to the ground point on the chassis shell, you are recommended to

use a three-core (L1, L2, and L3) outdoor copper-core cable for the SUN2000-30KTL-A/40KTL.

If you connect a ground cable to the ground point in the maintenance compartment, you are

recommended to use a four-core (L1, L2, L3, and PE) outdoor copper-core cable.

•You need to prepare OT terminals by yourself: The OT terminal corresponding to the SUN2000-

33KTL/33KTL-E001 AC output power cable is of M6 model and matches a cable with the

maximum cross-sectional area of 25 mm2. The OT terminal corresponding to the SUN2000-

30KTL-A/40KTL AC output power cables is of M8 model and matches a cable with the maximum

cross-sectional area of 35 mm2. The OT terminal corresponding to the ground cable is of M6

model and matches a cable with the maximum cross-sectional area of 25 mm2.

NOTE

Inverter Model

Conductor Cross

-Sectional Area

Cable Outer Diameter

Range

Recommended

Value

Range

Recommended

Value

SUN2000

33KTL/33KTL

-E001

–25 mm2(or 6–3

AWG)

16 mm

2or 6

AWG

–32 mm

28 mm

SUN2000

-30KTL-A

40KTL

–35 mm2(or 6–2

AWG)

1. Remove the two screws from the maintenance compartment door using a hex key and set them

aside.

1. Obtain the hex key and reserved screws

from the fitting bag bound to the reinforcing

rib at the chassis base.

2. Do not leave unused screws in the chassis.

3. Do not open the host panel of the inverter.

4. Before opening the maintenance

compartment door, switch off the

downstream AC output circuit breaker and

DC SWITCH.

NOTICE

2. Open the maintenance compartment door and

install the support bar available in the fitting bag

bound to the reinforcing rib at the chassis base.

3. Remove the AC terminal cover.

4. Remove an appropriate length of the jacket and insulation layer from the AC output cable using

a wire stripper.

a. SUN2000-33KTL/33KTL-E001

(excluding the ground cable)

c. SUN2000-30KTL-A/40KTL (excluding

the ground cable)

b. SUN2000-33KTL/33KTL-E001 (including

the ground cable)

d. SUN2000-30KTL-A/40KTL (including the

ground cable)

JacketInsulation layer

Core wire

7. Remove the locking cap from the AC OUTPUT waterproof cable connector at the inverter

bottom and remove the plug from the locking cap.

8. Route the AC output power cable into the locking cap and the AC OUTPUT connector at the

inverter bottom.

9. Connect the wires of the AC output cable for the SUN2000-33KTL/33KTL-E001 to L1, L2, L3,

and N on the AC terminal block. Secure the screws using a 10 mm socket wrench. Connect the

wires of the AC output cable for the SUN2000-30KTL-A/40KTL to L1, L2, and L3 on the AC

terminal block. Secure the screws using a 13 mm socket wrench. If you connect a ground cable

to the ground point in the maintenance compartment, tighten the ground screw using an M6

torque screwdriver.

5. Insert the exposed core wires into the crimp area of the OT terminal and crimp them using

hydraulic pliers.

6. Wrap the wire crimp area with heat shrink tubing or PVC insulation tape.

If heat shrink tubing is used, put it through the power cable and then crimp the OT terminal.

NOTE

4 N·m

8 N·m

a. SUN2000-33KTL/33KTL-E001

(excluding the ground cable)

c. SUN2000-30KTL-A/40KTL (excluding

the ground cable)

b. SUN2000-33KTL/33KTL-E001 (including

the ground cable)

d. SUN2000-30KTL-A/40KTL (including the

ground cable)

8 N·m

4 N·m

10.Use a torque wrench with an open end of 52 mm to tighten the locking cap to a torque of 7.5

N·m, and seal the waterproof connector.

•Ensure that the AC output power cable is connected securely. Otherwise, the inverter may fail to

operate or experience a fault that will damage the terminal block. For example, the inverter may

generate heat during operation due to unreliable connection.

•If the nverter is insecurely installed and the AC output power cable bears the pulling force,

ensure that the last cable bearing the force is the PE cable.

NOTICE

Optional DC input terminals

Number of

Inputs

SUN2000

Connects

to any one route

Connects to

routes 1 and 3

Connects to

routes 1, 3, and 5

Connects to

routes 1, 2, 3, and 5

Connects to

routes 1, 2, 3, 4, and 5

Connects to

routes 1, 2, 3, 4, 5, and 6

Routes 1, 2, 3, 4, 5, and 6 are defined

from left to right.

NOTE

Installing DC Input Power Cables

2.3

1. Use the positive and negative metal contacts and DC connectors supplied with the SUN2000.

Using other models of positive and negative metal contacts and DC connectors may result in

serious consequences. The caused device damage is not covered under any warranty or

service agreement.

2. The metal contacts supplied with the DC connectors are either cold forming contacts or

stamping forming contacts. Crimp the metal cold forming contacts using crimping tool

H4TC0001 (Amphenol). Crimp the metal stamping contacts using crimping tool H4TC0002

(Amphenol). Choose the crimping tools that fit the metal contact types. Do not mix up the tools.

3. Before connecting DC input power cables, label the cable polarities to ensure correct cable

connections. If the cables are connected incorrectly, the SUN2000 may be damaged.

4. Insert the crimped metal contacts of the positive and negative power cables into the appropriate

positive and negative connectors. Then pull back the DC input power cables to ensure that they

are connected securely.

5. Connect the positive and negative connectors to the appropriate positive and negative DC input

terminals. Then pull back the DC input power cables to ensure that they are connected securely.

6. If the DC input power cables are reversely connected and the DC SWITCH is ON, do not turn off

the DC SWITCH immediately. Otherwise, the inverter may be damaged and the damage is

beyond the warranty scope. Wait until the PV string voltage reduces to the safety range (below

60 V DC). Then, turn off the DC SWITCH,remove the positive and negative connectors, and

rectify the connection.

NOTICE

WARNING

•Ensure that the PV string is well insulated to the ground.

•Before inserting the positive and negative connectors respectively into the positive and negative

DC input terminals of the inverter, check that the DC voltage does not exceed 1000 V DC using

a multimeter and that the cables are connected correctly. Otherwise, the inverter will be

damaged.

Positive connector

Negative

connector Click

Ensure

that the

locking nut

is secured.

H4TW0001

(Amphenol)

Ensure that the

cables are correctly

connected and the

voltage does not

exceed 1000 V DC.

Positive metal contact

Negative metal contact

Common PV cables with a

cross-sectional area of 4 mm²

are recommended.

Ensure that cables cannot

be removed after crimped.

H4TC0001 (Amphenol)

Positive connector

Negative

connector Click

Ensure

that the

locking nut

is secured.

H4TW0001

(Amphenol)

Ensure that the

cables are correctly

connected and the

voltage does not

exceed 1000 V DC.

Positive metal contact

Negative metal contact

Common PV cables with a

cross-sectional area of 4 mm²

are recommended.

Ensure that cables cannot

be removed after crimped.

H4TC0002 (Amphenol)

Installing a DC input power cable (using metal cold forming contacts)

Installing a DC input power cable (using metal stamping forming contacts)

2.4

Model

Communication Mode

Remarks

RS485 PLC

SUN2000

-30KTL-A

(with PLC)

Supported

Only one communications mode

can be selected in application

scenarios.

2. If PLC is used, you do not have to

connect any cable to the inverter,

but have to connect AC power

cables to the PLC CCO module or

SmartLogger2000. For detailed

operations, see the

PLC CCO01A

User Manual or

SmartLogger2000

User Manual.

If RS485 is used, do not connect

the PLC CCO module to the AC

power cable.

SUN2000

-33KTL/33KTL-E001

(with PLC

)

Supported

SUN2000

-40KTL

(with PLC

)

Supported

SUN2000

-30KTL-A

(without PLC

)

Supported

Not supported

SUN2000

-33KTL

(without PLC

)

Supported

Not supported

SUN2000

-40KTL

(without PLC

)

Supported

Not supported

Selecting a Communication Mode

Installing RS485 Communications Cables

2.5

1. When routing communications cables, ensure that communications cables are separated from

power cables and away from interfering source to prevent communication from being affected.

2. RS485 communications cables can be connected to the terminal block or RJ45 ports.

Connecting to the terminal block is recommended.

NOTICE

1. Remove an appropriate length of the insulation layer from the cable using a wire stripper.

Method 1: Connecting to the terminal block (recommended)

The DJYP2VP2-22 2x2x1 network cable or a communications cable with a cross sectional area of

1 mm2and external diameter of 14–18 mm is recommended.

2. Remove the locking caps from the COM1 and COM2 waterproof cable connectors at the inverter

bottom and remove the plugs from the locking caps.

3. Route the cables through the locking caps and then the COM1 (RS485 IN) and COM2 (RS485

OUT) connectors at the inverter bottom.

4. Connect the input end to terminals 5 and 7 on the terminal block and connect the output end to

terminals 6 and 8 on the terminal block. Tighten the terminals using an M3 flat-head screwdriver

to a torque of 0.5 N·m. Connect the shield layer to the ground point and tighten the screw using

an M4 Phillips torque screwdriver to a torque of 1.2 N·m.

6. Use a torque wrench with an open end of 33 mm to tighten the locking caps to a torque of 7.5

N·m, and seal the waterproof connector.

5. Bind the RS485 communications cables.

When connecting the shielded cable, choose whether to crimp the OT-M4 terminal based on site

requirements.

NOTE

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