Hunter DSP9200 Series Bedienungsanleitung

OPERATION INSTRUCTIONS Form 5473-T, 01-10

Supersedes Form 5473-T, 09-08

DSP9200 Series

Wheel Balancer

OWNER INFORMATION

Model Number ____________________________________________________________________

Serial Number ____________________________________________________________________

Date Installed _____________________________________________________________________

Software Version Number ___________________________________________________________

Service and Parts Representative _____________________________________________________

Phone Number ____________________________________________________________________

Sales Representative _______________________________________________________________

Phone Number ____________________________________________________________________

Operation Trained Declined

Safety and Maintenance 

Equipment Components 

Basic Operation 

Static vs. Dynamic Balancing 

Calibration and Quick Calibration Check 

Split Weight Feature 

Adhesive Weight (ALU) Procedures 

Optimizing Procedures 

Patch Balance®Procedures 

Inflation Station™/Wheel Lift 

Split Spoke®

Servo-Aided Weight Placement 

CenteringCheck™ 

Individuals and Date Trained

___________________________________ ___________________________________

CONTENTS

1. GETTING STARTED ........................................................................................ 1

1.1 Introduction............................................................................................................. 1

References............................................................................................................. 1

1.2 For Your Safety ...................................................................................................... 1

Hazard Definitions.................................................................................................. 1

IMPORTANT SAFETY INSTRUCTIONS............................................................... 2

Electrical................................................................................................................. 3

Decal Information and Placement.......................................................................... 4

Right Side View ............................................................................................... 4

Left Side View.................................................................................................. 5

Back View........................................................................................................ 6

Specific Precautions/Power Source....................................................................... 7

Turning Power ON/OFF ......................................................................................... 7

Equipment Installation and Service ....................................................................... 7

Equipment Specifications....................................................................................... 8

Safety Summary .................................................................................................... 8

Explanation of Symbols................................................................................... 8

1.3 DSP9200 Components........................................................................................... 9

Standard Accessories .......................................................................................... 10

1.4 Operating the Control Panel................................................................................. 11

Control Panel ....................................................................................................... 11

Using the Control Panel ....................................................................................... 11

Using Wheel Dimension Control Knobs............................................................... 12

2. BALANCING OVERVIEW .............................................................................. 13

2.1 Balancing Modes.................................................................................................. 13

Static Balance ...................................................................................................... 13

Dynamic Imbalance ............................................................................................. 14

Static and Dynamic Imbalance Sensitivity ........................................................... 15

2.2 Identifying the Static Balance Weight Plane ........................................................ 15

2.3 Identifying the Dynamic Balance Weight Planes.................................................. 16

2.4 On-Vehicle Wheel Mounting Methods.................................................................. 18

Hub Centric .......................................................................................................... 18

Lug Centric........................................................................................................... 18

3. BALANCING A WHEEL................................................................................. 19

3.1 Mount the Wheel on the Spindle Shaft................................................................. 19

Front/Back Cone Mounting .................................................................................. 20

Using Plastic Wheel Mounting Washer................................................................ 21

Cone/Flange Plate Mounting ............................................................................... 23

Using the Pressure Ring and Spacers................................................................. 24

Pressure Ring................................................................................................ 24

Spacers ......................................................................................................... 24

CenteringCheck®.................................................................................................. 25

3.2 Measuring the Wheel with Inner and Outer Auto Dataset®Arms......................... 26

Measuring Dimensions for Clip-On Weights: ................................................ 26

Mixed Weights and Two Adhesive Weights (Inputting Distance and Diameter for

Both Planes): ....................................................................................................... 27

3.3 Manually Setting Wheel Dimensions.................................................................... 28

Measuring the Wheel at the Inner Rim Lip (Clip-On Weight) .............................. 29

Measuring Wheel Width with Rim Width Calipers ............................................... 30

Measuring the Inside Wheel Surface with the Pointer Disk Edge (Adhesive Tape-

On Weights) ......................................................................................................... 30

DSP9200 Series Balancer Operation Instructions Contents

Contents DSP9200 Series Balancer Operation Instructions

Measuring the Inside Wheel Diameters (For Adhesive Weights) ........................ 31

3.4 Locating the Wheel Weights at the Top Dead Center (“TDC”) and Bottom Dead

Center (“BDC”) ........................................................................................................... 32

3.5 Standard Balancing Procedure (Clip-on Weights) ............................................... 33

3.6 Static / Standard Balancing Procedure (Clip-on Weight) ..................................... 35

3.7 Adhesive Weight Procedures (Combination of Clip-on & Adhesive Weights, or

Two Adhesive)............................................................................................................ 36

3.8 Static / ALU Balancing Procedure (Adhesive Weight) ......................................... 41

3.9 OPT-1 Optimizing Tire & Wheel Imbalances (Wheel with the Tire Mounted

Procedure).................................................................................................................. 42

3.10 OPT-2 Optimizing Tire & Wheel Imbalances (Tire Not Mounted Procedure) .... 43

3.11 Patch Balance®Procedures ............................................................................... 44

Static Patch Balance®(Single Weighted Balance Patch) .................................... 44

Dynamic Patch Balance®(Two Weighted Balance Patches) .............................. 45

4. BALANCING FEATURES AND OPTIONS.................................................... 47

4.1 Servo-Stop............................................................................................................ 47

Servo-Stop Wheel Weight Positioning................................................................. 47

Disabling Servo-Stop..................................................................................... 47

Turning On Servo-Stop.................................................................................. 47

Servo-Stop Aided Clip-On Weight Placement ..................................................... 47

Servo-Stop Aided Adhesive Weight Placement................................................... 47

4.2 Locate the Adhesive Wheel Weights Using the Dataset£Arm Pointer Disk Edge48

Inside of Wheel (Single Row of Adhesive Weights)............................................. 48

Inside of Wheel (Double Row of Adhesive Weights) ........................................... 48

4.3 Quick-Thread™ Feature....................................................................................... 49

4.4 Motor Drive/Servo-Stop........................................................................................ 49

Servo-Stop/Servo-Push ....................................................................................... 49

4.5 Spindle-Lok®Feature ........................................................................................... 50

4.6 Hood Close Autostart Feature.............................................................................. 50

4.7 Loose Hub Detect Feature ................................................................................... 50

4.8 Blinding and Rounding ......................................................................................... 51

4.9 Split Weight®Feature ........................................................................................... 51

Split Weight®Operation ....................................................................................... 52

Correcting Large Imbalances............................................................................... 52

4.10 Split Spoke®Feature .......................................................................................... 53

Re-entering Similar Wheel after Split Spoke® is Enabled................................... 53

Placing Hidden Weight Forward of Obstructions ................................................. 54

4.11 Automatic Weight Recalculation and Dimension Preservation .......................... 55

4.12 Storing and Recalling Wheels ............................................................................ 55

Storing a Wheel into Memory............................................................................... 55

Recalling a Wheel from Memory.......................................................................... 55

5. MAINTENANCE AND CALIBRATION........................................................... 57

5.1 Cleaning the Unit .................................................................................................. 57

5.2 Spindle Hub Face and Shaft Maintenance........................................................... 57

5.3 Mounting Cone Maintenance ............................................................................... 57

5.4 Identifying Software Version and Serial Number ................................................. 57

5.5 Calibration Procedures......................................................................................... 58

Quick Cal Check .................................................................................................. 58

Balancer Calibration............................................................................................. 59

Inner Dataset®Arm (Calibration Tool, 221-672-1, Required) .............................. 60

Outer Dataset®Arm (Calibration Tool, 221-672-1, Required) ............................. 62

6. GLOSSARY ................................................................................................... 63

1. GETTING STARTED

1.1 Introduction

This manual provides operation instructions and information required to operate the

DSP9200 Wheel Balancer. Read and become familiar with the contents of this

manual prior to operating the DSP9200.

The owner of the DSP9200 is solely responsible for arranging technical training. The

DSP9200 is to be operated only by a qualified, trained technician. Maintaining

records of personnel trained is solely the responsibility of the owner and

management.

References

This manual assumes that you are already familiar with the basics of tire balancing.

The first section provides the basic information needed to operate the DSP9200. The

following sections contain detailed information about equipment operation and

procedures. “Italics” are used to refer to specific parts of this manual that provide

additional information or explanation. For example, Refer to “Equipment

Components,” page 9. These references should be read for additional information to

the instructions being presented.

1.2 For Your Safety

Hazard Definitions

Watch for these symbols:

CAUTION: Hazards or unsafe practices, which could result in minor

personal injury or product or property damage.

WARNING: Hazards or unsafe practices, which could result in

severe personal injury or death.

DANGER: Immediate hazards, which will result in severe personal

injury or death.

These symbols identify situations that could be detrimental to your safety and/or

cause equipment damage.

DSP9200 Series Balancer Operation Instructions 1. Getting Started

IMPORTANT SAFETY INSTRUCTIONS

Read all instructions before operating the DSP9200.

Do not operate equipment with a damaged cord or equipment that has been dropped

or damaged until a Hunter Service Representative has examined it.

Always unplug equipment from electrical outlet when not in use. Never use the cord

to pull the plug from the outlet. Grasp plug and pull to disconnect.

If an extension cord is necessary, a cord with a current rating equal to or more than

that of the equipment should be used. Cords rated for less current than the

equipment may overheat. Care should be taken to arrange the cord so that it will not

be tripped over or pulled.

Verify that the electrical supply circuit and the receptacle are properly grounded.

To reduce the risk of electrical shock, do not use on wet surfaces or expose to rain.

Never direct a hose stream at equipment when cleaning.

Verify the appropriate electrical supply circuit is the same voltage and amperage

ratings as marked on the balancer before operating.

WARNING: DO NOT ALTER THE ELECTRICAL PLUG. Plugging the

electrical plug into an unsuitable supply circuit will

damage the equipment and may result in personal

injury.

To reduce the risk of fire, do not operate equipment near open containers of

flammable liquids or sprays (gasoline, cleaners, fluids, etc.).

Read and follow all caution and warning labels affixed to your equipment and tools.

Misuse of this equipment can cause personal injury and shorten the life of the

balancer.

Keep all instructions permanently with the unit.

Keep all decals, labels, and notices clean and visible.

To prevent accidents and/or damage to the balancer, use only Hunter DSP9200

recommended accessories.

Use equipment only as described in this manual.

Never stand on the balancer.

Wear non-slip safety footwear when operating the balancer.

Keep hair, loose clothing, neckties, jewelry, fingers, and all parts of body away from

all moving parts.

Do not place any tools, weights, or other objects on the safety hood while operating

the balancer.

ALWAYS WEAR OSHA APPROVED SAFETY GLASSES. Eyeglasses that have only

impact resistant lenses are not safety glasses.

Keep the safety hood and its safety interlock system in good working order.

Verify that the wheel is mounted properly and that the wing nut is firmly tightened

before spinning the wheel.

Hood Autostart will cause the balancer shaft to spin automatically upon hood closure.

For the next Autostart, the safety hood has to be lifted to the full up position and then

closed.

Raise safety hood only after wheel has come to a complete stop. If safety hood is

raised before the spin is completed, the weight values will not be displayed.

Do not let cord hang over any edge or contact fan blades or hot manifolds.

SAVE THESE INSTRUCTIONS.

1. Getting Started DSP9200 Series Balancer Operation Instructions

Electrical

The DSP9200 is manufactured to operate at a specific voltage and amperage rating.

Make sure that the appropriate electrical supply circuit is of the same voltage and

amperage ratings as marked on the balancer.

WARNING: DO NOT ALTER THE ELECTRICAL PLUG. Plugging the

electrical plug into an unsuitable supply circuit will

damage the equipment.

Make sure that the electrical supply circuit and the appropriate receptacle is installed

with proper grounding.

To prevent the possibility of electrical shock injury or damage to the equipment when

servicing the balancer, power must be disconnected by removing the power cord

from the electrical power outlet.

After servicing, be sure the balancer ON/OFF switch is in the “O” (off) position before

plugging the power cord into the electrical power outlet.

This device is rated as Class A for radiated emissions.

In the event of radio interference, the display read out may flicker - this is normal.

DSP9200 Series Balancer Operation Instructions 1. Getting Started

Decal Information and Placement

NOTE: Decals and their placement may vary due to balancer

configuration and options.

Right Side View

Decal 128-963-2 gives the maximum wheel diameter, maximum wheel weight, and

maximum rotational frequency for the DSP9200.

Decal 128-605-2-00 cautions the user that spindle rotation may occur with foot pedal

depression and to keep clear of clamping components during Quick-Thread™ shaft

rotation.

1. Getting Started DSP9200 Series Balancer Operation Instructions

Left Side View

Decal 128-391-2-00 cautions that the unit may automatically start upon closing of the

hood when hood Autostart is enabled.

Decal 128-229-2 and decal 128-905-2 work in conjunction to caution the user to not

remove the screw because of the risk of electrical shock.

DSP9200 Series Balancer Operation Instructions 1. Getting Started

Back View

Decal 128-907-2 warns the user to place the DSP9200 at garage floor level, and not

in a recessed area, to avoid the possibility of flammable fume ignition.

Decal 128-229-2 and decal 128-905-2 work in conjunction to caution the user to not

remove the screw because of the risk of electrical shock.

1. Getting Started DSP9200 Series Balancer Operation Instructions

Inhaltsverzeichnis

Andere Hunter Skala Handbücher

Hunter

Hunter DSP9600 Bedienungsanleitung

Beliebte Skala Handbücher anderer Marken

AWS

AWS ZEO-50 Bedienungsanleitung

Gima

Gima Glass Body Fat Analyzer Stücklistenhandbuch

Seca

Seca 374 Bedienungsanleitung

TEC

TEC TEC SL59 SERIES Bedienungsanleitung

Axis

Axis B/E Series Bedienungsanleitung

Alecto

Alecto ACW-40 Bedienungsanleitung

Rice Lake

Rice Lake MSI-4260 IS Bedienungsanleitung

IKA

IKA RCT basic safety control Bedienungsanleitung

ADE

ADE M20011 Bedienungsanleitung

Duronic

Duronic KS3000 Bedienungsanleitung

Digi

Digi SM-720 Bedienungsanleitung

Cardinal

Cardinal CS Series Bedienungsanleitung

Korona

Korona Kastella Bedienungsanleitung

A&D

A&D FC-50Ki Bedienungsanleitung

BDA

BDA CAMARGUE Bedienungsanleitung

Tanita

Tanita HD-357 Bedienungsanleitung

Leifheit

Leifheit 03173 Bedienungsanleitung

Lumme

Lumme LU-1340 Bedienungsanleitung