Husar Winch BST H 12000 Lbs Kurzanleitung

Assembly & Operating Instructions

HYDRAULIC WINCHES

BST H 12000 Lbs

BST H 15000 Lbs

BST H 18000 Lbs

BST H 20000 Lbs

BST HS 12000 Lbs

BST HS 080 Lbs

BST H 35000 Lbs

BST 45000 Lbs

CONTENTS

INTRODUCTION.....................................................................................1

SAFETY WARNINGS AND PRECAUTIONS..........................................2

WINCH WARNINGS AND PRECAUTIONS............................................3

UNPACKING...........................................................................................4

INSTALLATION......................................................................................4

OPERATION...........................................................................................8

WINCH ACCESSORIES YOU WILL NEED ..........................................10

RIGGING TECHNIQUES ......................................................................10

LUBRICATION...................................................................................... 11

CABLE ASSEMBLY REPLACEMENT .................................................11

TROUBLE SHOOTING......................................................................... 12

WINCH ASSEMBLY DRAWING(BST)..................................................13

WINCH PARTS LIST(BST)...................................................................14

WINCH ASSEMBLY DRAWING(BST HS12000lb)...............................16

WINCH PARTS LIST(BST HS12000lb)................................................17

WINCH ASSEMBLY DRAWING(BST HS080 lb)..................................18

WINCH PARTS LIST(BST HS080 lb)...................................................19

SPECIFICATION（BST H12000 lb）...................................................20

SPECIFICATION（BST N15000 lb）...................................................21

SPECIFICATION（BST N18000 lb）...................................................22

SPECIFICATION（BST HS12000 lb）.................................................23

SPECIFICATION（BST HS080 lb）.....................................................24

SPECIFICATION（BST H35000 lb）...................................................25

SPECIFICATION（BST H45000 lb）...................................................26

INTRODUCTION

Congratulations on your purchase of a high quality winch. We design and

build winches to strict specifications and with proper use and

maintenance should bring you years of satisfying service.

WARNING - Read, study and follow all instructions before

operating this device. Failure to heed these instructions may result

in personal injury and/or property damage.

Your winch can develop tremendous pulling forces and if used unsafely or

improperly could result in property damage, serious injury or death.

Throughout this manual you will find the following symbols for caution,

warning and danger. Pay particular attention to the notes preceded by

these symbols as they are written for your safety. Ultimately, safe

operation of this device rests with you, the operator.

This indicates a potentially hazardous situation, which if not avoided, may

result in minor or moderate injury. This notation is also used to alert you

against unsafe practices.

This indicates a potentially hazardous situation, which if not avoided, could

result in death or serious injury.

CAUTION

WARNING

SAFETY WARNINGS AND PRECAUTIONS

WARNING: When using the tool, basic safety precautions should always be

followed to reduce the risk of personal injury and damage to the equipment. Read all

this instructions before using this tool!

WARNING –Keep children away. Children must never be allowed in the work

area Do not let them handle machines, tools, or extension cords.

WARNING –Store idle equipment. When not in use, tools must be stored in a

dry location to inhibit rust. Always lock up tools and keep out of reach of children.

WARNING –Dress properly. Do not wear loose clothing or jewelry as they can

be caught in moving parts. Protective, electrically non-conductive clothes and non-skid

footwear are recommended when working. Wear restrictive hair covering to contain

long hair.

WARNING –Use eye and ear protection. Always wear impact safety goggles.

Wear a full face shield if you are producing metal filings or wood chips. Wear a dust

mask or respirator when working around metal, wood, and chemical dusts and mists.

WARNING –Maintain tools with care. Keep tools sharp and clean for better and

safer performance. Follow instructions for lubricating and changing accessories.

Inspect tool cords periodically and, if damaged, have them repaired by an authorized

technician. The handles must be kept clean, dry, and free from oil and grease at all

times.

WARNING –Disconnect switch. Unplug switch when not in use.

WARNING –Stay alert. Watch what you are doing, use common sense. Do not

operate any tool when you are tired.

WARNING –Check for damaged parts. Before using any tool, any part that

appears damaged should be carefully checked to determine that it will operate

properly and perform its intended function. Check for alignment and binding of moving

parts; any broken parts or mounting fixtures; and any other condition that may affect

proper operation. Any part that is damaged should be properly repaired or replaced by

a qualified technician. Do not use the tool if any switch does not turn “On”and “Off”

properly.

WARNING –Replacement parts and accessories. When servicing, use only

identical replacement parts. Use of any other parts will void the warranty. Only use

accessories intended for use this tool.

WARNING –Do not operate tool if under the influence of alcohol or drugs.

Read warning labels on prescription to determine if your judgment or reflexes are

impaired while taking drugs. If there is any doubt, do not operate the tool.

WINCH WARNINGS AND PRECAUTIONS

WARNING –Keeps hands and body away from Fairlead (cable intake slot) when

operating.

WARNING –Secure vehicle in position before using winch.

WARNING –Be certain winch is properly bolted to a structure (or vehicle) that can

hold the winch load.

WARNING –Do not use inappropriate attachments to extend the length of the

winch cable.

WARNING –Never lift people or hoist loads over people.

WARNING –Never come in between the winch and the load when operating.

WARNING –Do not apply load to winch when cable is fully extended. Keep at

least 5 full turns of cable on the reel.

WARNING –After moving an item with the winch, secure the item. Do not rely on

the winch to hold it for an extended period.

WARNING –Examine winch before using. Components may be affected by

exposure to chemicals, salts, and rust.

WARNING –Never fully extend cable while under load. Keep 5 complete turns of

cable around the winch drum.

WARNING –Never operate winch if cable shows any signs of weakening, knotted

or kinked.

WARNING –Winch does not have a locking mechanism. Secure load after

moving.

WARNING –Do not cross over or under cable under load.

WARNING –Do not move vehicle with cable extended and attached to load to pull

it. The cable could snap.

WARNING –Use gloves while handling cable.

WARNING –Apply blocks to vehicle when parked on an incline.

WARNING –Re-spool cable properly.

WARNING –Winch cable must be wound onto the drum under a load of at least

10% rated line pull or outer wraps will draw into inner wraps and damage winch cable

WARNING –Whenever before your winch start to working, please slightly test-run

your winch in two direction each last one or two second, even if the winch drum only

round a few degree of angle, ensure the winch is well-balanced, especially after you

operated the clutch, test-running winch can make winch in gear.

UNPACKING

When unpacking, check to make sure all parts is included. Refer to Assembly

Drawings and Parts List (both with like item numbers) at the end of this manual.

INSTALLATION

1. Your winch is designed with a bolt pattern that is standard in this class of winch.

Many winch mounting kits are available that utilize this bolt pattern for the most

popular vehicle and mounting channels. If you cannot find a kit locally, contact us

and we will provide you with the name of a dealer near you. If you will utilize the

mounting channel you must ensure that it is mounted on a flat surface so that the

three major sections (motor, drum and gear housing) are properly aligned. Proper

alignment of the winch will allow even distribution of the full rated load.

2. Start by connecting the roller fairlead to the winch using 2 each of the cap screw and

lock washer; If your winch is with the mounting channel, then using 2 each of the

cap screw, flat washer, lock washer and securing with locknut (Make sure the screw

is placed through the mounting channel and roller fairlead from inside the channel.

This will allow enough clearance for the winch to be placed in the channel without

obstruction.)

3. Assemble the winch to the mounting channel or vehicle bump base by first pulling

and releasing the clutch knob to the “CLUTCH OUT” position (free spooling). Pull

out a few inches of cable from the drum and feed the wire loop through the opening

in the front of the mounting channel and roller fairlead. Now, using the remaining

cap screws and lock washer secure the winch to the mounting channel.

4. Please refer to installation illustration.

Mounting The Directional Solenoid Valve Assembly:

The valve should be mounted away from any areas where heat may be considered

too extreme, such as an exhaust manifold or turbo. Be sure all plumbing and wiring

reaches from the area is selected without being stressed. It may be mounted by using

the bracket and allen screws supplied. Using the bracket as a guide, mark the location

of where the mounting holes are going to be drilled, remove the plate and drill four

1/4" holes. Mount Valve Assembly using nuts, bolts.

If your winch is U type, the directional solenoid valve is combined to hydraulic motor

already.

Note: On some vehicles grill may have to be removed to install plumbing and wiring

for the winch.

Electrical Connections:

If winch’s power supply is from the vehicle’s exiting power steering pump, the solenoid

valve system is designed default to the power steering box so power steering is

always available even when the winch is in use. The power source to the solenoid is

not energized until the three or four pole quick connector plug is plugged in. Each

solenoid has two wires-either of which can be used as a ground or for electric power.

The grounds are connected to each other at the factory . Connect all wiring to the

battery as shown in illustration. Then test hand control unit, solenoids will make a

slight “click” sound if connected properly.

Plumbing Connections:

Keep all hoses away from any areas where heat may be considered too extreme such

as an exhaust manifold or turbo. Lines should not be allowed to rub on any abrasive

or vibrating surfaces. In some applications, 90°fittings on the directional valve and

motor or balance valve are necessary to make hose mounting more flexible. After

plumbing has been laid out on vehicle, install o-ring fittings supplied to valve. Torque

tight. Do not over tighten any fittings. Install o-ring fittings on Winch Motor. Torque

tight. Connect any hose port A on motor to port A on directional valve, port B on motor

to port B on directional valve, port P on directional valve to pump’s high pressure port,

port T on valve to reservoir, if necessary connect any hose port S on valve to steering

box. Attach any o-ring or seal from vehicles original tube fitting to tube fitting.

Working hydraulic principle chart and installation illustration（YD）:

Below is installation illustration with mounting channel:

HWH 1 2 0 0 0

/ HWH15000

/ HWH 1 8 0 0 0

：

HWHS1 2 000

：

H W H S 0 8 0

：

Caution:

Hydraulic system needs a relief valve to make sure the system is safe; If there is not

relief valve in the system; it would be serious danger and the system can’t operation. If

your winch drived by an existing hydraulic power system, the relief valve is also

existing.

Battery cables should not be drawn taut leave slack for some cable movement.

If your application is supplied with an added cooler, Please refer to illustration.

Check fluid level. Replace lost fluid to system. System will need to be purged. Start

engine. Power winch cable in 5 feet. Shut engine off. Check fluid level. Add fluid until

full. Start engine. Power winch cable out 5 feet. Shut engine off. Check fluid level. Add

fluid until full if necessary. Start engine. Power wrings cable into desired position. Turn

vehicle wheels from lock to lock position 5 times. This will aid in bleeding out any air

the may have got into the system.

If the hand control unit is working backwards, simply exchange the brown and white

wire connectors in valve.

Test Winch for proper operation. Refer to the Operation section, below.

Dieses Handbuch passt für folgende Modelle

Inhaltsverzeichnis

Andere Husar Winch Winde Handbücher

Husar Winch

Husar Winch BST ANCHOR 35 Bedienerhandbuch

Beliebte Winde Handbücher anderer Marken

WARRIOR

WARRIOR Trojan 40PUS12 Kurzanleitung

SVERO

SVERO 16 Bedienungsanleitung

Warrior Winches

Warrior Winches C10000NH Bedienungsanleitung

Badland Winches

Badland Winches 68146 Bedienungsanleitung

Bush

Bush II Series Bedienungsanleitung

Badland

Badland APEX 5500 Bedienungsanleitung

Quadratec

Quadratec Q9000 Synthetic Handbuch

C-Max

C-Max VIGO Bedienungsanleitung

Comeup

Comeup DV-9 Bedienungsanleitung

Orvea

Orvea Italwinch 805 Bedienungsanleitung

Prowinch

Prowinch PWJTHF300 Bedienungsanleitung

Clas Ohlson

Clas Ohlson LD2000-A Bedienungsanleitung

Topex

Topex 97X080 Bedienungsanleitung

Eastbound

Eastbound MotoWinch 1707001 Bedienungsanleitung

Runva

Runva EWD8000 Kurzanleitung

Ingersoll-Rand

Ingersoll-Rand LIFTSTAR FG 1500/CN Series Installationsanleitung

Granit

Granit 11157675 Bedienungsanleitung

TREX

TREX TB75 Bedienungsanleitung