Huskie Tools REC-434YC Bedienungsanleitung

Operating Instruction Manual

REC-434YC Battery Powered

Cutting Tool with Parts List

HUSKIE TOOLS, INC.

1http://www.huskietools.com [email protected]

REC-434YC SPECIFICATIONS

CUTTING TOOL (REC-434YC)

BATTERY CARTRIDGE (BP-70E)

BATTERY CHARGER (CH-35R)

OPTIONAL ACCESSORIES

STANDARD ACCESSORIES

BATTERY POWERED SCISSOR-TYPE

CUTTER

1 3/8” JAW OPENING

•For Copper & Aluminum Only

•1 3/8” Jaw Opening

•Cuts up to 800 MCM CU

•Open Scissor Jaw for easy cable insertion

•One Hand Operation

Output: 6.6 Ton

Weight: 11 lbs. w/ battery

Size: 15"L x 12”H x 2.5”W

Jaw Opening: 1-3/8”

Battery type: Sealed nickel cadmium

Voltage: 14.4V DC

Rated current: 2.0 Ah

Charge time: 25 min.

Dimensions: 3.5"L x 2.7"W x 5.3"H

Weight: 1.6 lbs.

Input voltage: 120V AC single phase

Charging Capacity: 20VA

Dimensions: 7.5"L x 4.5"W x 3.7"H

Weight: 2 lbs.

Battery Cartridge: BP-70E

Battery Charger: CH-35R

Carrying Case: REC-458CASE

Shoulder Strap: ROB-S01

Battery Cartridge: BP-70EI

BP-70MH

DC Charger: CH-70DCH

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STANDARD ACCESSORIES

OPTIONAL ACCESSORIES

BATTERY CARTRIDGE

BP-70E

BATTERY CHARGER

CH-35R

CARRYING CASE

REC-458CASE

SHOULDER STRAP

ROB-S01

DC CHARGER

CH-70DCH

BATTERY CARTRIDGE

BP-70EI

This guide indicates the number of cutting cycles that the REC-434YC can be expected to perform when the battery is fully

charged. These figures are approximately and will vary according to the charging and other operating operating conditions, such

as temperature, humidity, and battery condition.

If the battery indicator LED remains on, charge the battery as soon as possible. Although the battery may still be used 5-10 times,

this varies depending on the conductor size, ambient temperature and the condition of the battery. Please note, however, that the

battery indicator LED sometimes flashes briefly during the operation. If the indicator does not remain lit, it is not necessary to

charge the battery.

Conductor Size Average Cuts per Charge

BP-70E

500 MCM Cu 110

750 MCM Cu 75

GUIDE TO CUTTING CYCLES

BATTERY CARTRIDGE

BP-70E

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1. Select only the appropriate material to be cut. Cutting materials other than those specified will result in severe

tool damage and may cause personal injury. Consult factory if you have any questions about cutting capacities.

2. Always cut the material at the 90°degree angle to the blades. Trying to cut at any other angle will cause the

blades to spread apart and possibly break.

3. Always point the tool away from other people.

4. If the tool is stored for an extended period at a temperature of less than 25º F (-5ºC), the tool should be allowed to

return to room temperature to ensure smooth operation Use the tool only after it has been at room temperature

for 1 hour.

5. Do not drop the tool. Dropping the tool may damage the hydraulic circuit and result in the tool not functioning correctly.

6. Keep the head and ram clean and free of debris. Solvents can be used to clean the head, but should not be used on

the plastic body. Use soap and water to clean the body.

1. Do not short circuit the contacts or expose the cartridge to water, oil or solvents.

2. Do not disassemble or attempt to repair the battery cartridge or dispose of in a fire.

3. Do not drop or otherwise abuse the battery cartridge.

4. Do not leave the cartridge in locations where it will be exposed to a temperature greater than 140ºF (60ºC) for an

extended period.

5. The battery has a limited life. When the crimping capacity becomes about 1/2 that of the original capacity, the

battery should be replaced.

6. If the battery cartridge is stored without being charged, natural drainage will cause the power to be reduced. The

battery should be charged every 3 months if not in use.

1. The LED indicator lights up green and remains lit when the unit starts charging a battery cartridge. The indicator

turns orange when charging is completed.

2. This unit is for charging battery cartridges BP-70E, BP-70EI, BP-70R, BP-70I and BP-70MH only. Do not use

the charger for any other devices.

3. Allow battery cartridges to cool before charging. Allow at least 15 minutes between charges when charging sev-

eral cartridges in succession.

4. Charge batteries at an ambient temperature of 50º-95ºF (10º-35º C). Charging time is approximately 25 minutes

for the BP-70E and BP-70EI, 15 minutes for BP-70R and BP-70I, and 35 minutes for the BP-70MH.

5. Never short circuit the output terminals.

6. Do not expose the charger to water, oil or solvents.

7. Do not disassemble, attempt to modify, drop or otherwise abuse charger.

PRECAUTIONS FOR THE BATTERY CARTRIDGE:

PRECAUTIONS FOR THE TOOL:

PRECAUTIONS FOR THE CHARGER:

IMPORTANT OPERATING PRECAUTIONS

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OPERATING INSTRUCTIONS

1. Insert the plug end into a 120V power source. The LED indicator will

flash red indicating the charger is now in “stand-by” mode and ready to

charge the battery. Do not plug the charger into a generator as this will

likely cause the fuse in the charger to short, and will not operate.

2. To charge a drained battery, insert the battery into the charger until the

LED indicator shows a steady green. This indicates the battery is being

charged and will be completed in approximately 25 minutes. The LED

indicator will show orange when charging is completed.

3. If the indicator shows a steady red when the battery is inserted, the bat-

tery is too hot to be charged and must be cooled to room temperature before charging. Do not leave the battery in

the charger to cool as the charger will not recognize the battery is inserted and will not charge.

4. If the LED indicator goes out or is flashing quick red, this could be a possible short in the battery circuit, or a

problem with the charger itself. It is best to consult the factory at 1-800-860-6170 for service if such a condition occurs.

5. To recondition the battery, insert the battery into the charger and push the “R” button. The LED indicator should be

flashing green to indicate the discharge cycle is now in progress. The light will turn steady orange when complete

and the battery will have a full charge.

6. For technical questions or difficulty in operation, please call our customer service department at 1-800-860-6170.

ATTACHING THE BATTERY CARTRIDGE

TRIGGER AND RELEASE BUTTON

CHARGING THE BATTERY

1. The ram advances when the trigger is pressed and stops when the trigger is

released.

2. To retract the ram, press the release button. The ram continues to retract while

the release button is pressed.

1. While pressing the latch, pull out the battery cartridge. To replace the battery

cartridge, push the new cartridge firmly into place.

2. After inserting a battery cartridge, check that it is securely in place by pulling

gently. Do not press the latch when pulling the cartridge.

1. Retract blades by pressing the release button.

2. sure that material being cut is within the specified cutting capacity of the tool.

3. Place the material to be cut between the blades and press the advance trigger until blades hold the material in place.

4. Check material for proper alignment to the cutting blades. It should be at a 90° degree angle to the blades. Any other angle

will cause the blades to spread apart and possibly break.

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OPERATING INSTRUCTIONS

CUTTING:

MAINTENANCE AND INSPECTION

RIGHT WRONG

1. Daily maintenance is required to ensure that the tool is kept in good working condition.

2. Sharpen blades occasionally with a sharpening stone on the back side of the blades to remove any burrs that may occur.

3. Do not store the tool in a humid environment.

4. Wipe away any excess oil with a soapy cloth.

5. Provided that maintenance of the tool is carried out regularly, the tool should provide many years of service.

6. Should you experience any difficulty with the operation and maintenance of this tool, contact Huskie’s technical support

department at 1-800-860-6170.

5. Continue to advance the blades until the material is cut. If material is cut and tool has not yet bypassed, it may be difficult to

retract blades. If this occurs, continue to advance tool and build pressure. A series of clicks will be heard while the tool run-

ning in a “neutral” mode. This indicates that the tool has built full pressure and bypassed and can now be released.

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MODEL REC-434YC PARTS DIAGRAM

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MODEL REC-434YC PARTS LIST

11 M4 X 15 SCREW R150-01 5 60 P-8 BACK-UP RING (B.C.) 85-33 1

CARTRIDGE CAP ROB-103 1 61 SPRING (590) R150-23 1

13 M3 X 6 SCREW R150-02 2 62 PS-20 PENT SEAL R150-24 1

14 HOUSING ( R ) R150-03 1 63 P-20 BACK-UP RING (B.C.) 35-18 1

15 RESERVOIR COVER R150-04 1 64 PUMP PISTON (1) R150-25 1

16 LED UNIT (4) R150-05 1 65 P-5 O-RING 5N-35 1

M3 X 10 SCREW ROB-160 1 66 PUMP PISTION (2) R150-26 1

18 4 X 16 PARALLEL PIN R150-07 1 67 P-3 O-RING 16-36 1

19 TRIGGER R150-08 1 68 RELEASE VALVE STEM ROB-135 1

20 SPRING (599) R150-09 1 69 SPRING (66) 85-40 2

21 HANGING RING ASS'Y R150-10 2 70 9/32" BALL 16-40 2

M3 X 5 SCREW (T.P.) ROB-94 1 71 SPRING (67) 85-39 2

23 RETAINING PLATE 458-01 1 72 VALVE CREW (10) 410-44 2

24 SPRING (639) 458-02 1 73 P-38 O-RING 26-37 1

25 STOPPER 458-03 1 74 P-38 BACK-UP RING (B.C.) 150A-11 1

26 HOUSING (L) R150-11 1 75 CYLINDER 415B-01 1

27 POWER UNIT R150-12 1 76 P-28 O-RING 300-21 1

29 M4 X 14 SCREW (Ni) ROB-128B 4 77 P-28 BACK-UP RING (B.C.) 55D-03 1

30 SPRING(598) R150-13 1 78 RAM Y30-36 1

31 PUSH PIN R150-14 1 79 CE-8 SNAP RING 16-19 9

32 RELEASE LEVER R150-06B 1 80 PIVOT PIN Y30-18 1

33 4 X 16 DOWEL PIN (G) 24-01 1 81 RAM SPRING (446) 20-76 1

34 RESERVOIR CAP 410-55 1 82 BODY HEAD Y30-34 1

35 MAGNET ROB-25 1 83 M5 X 8 NYLOCK SCREW (D.P.) 85F-03 1

36 OIL RESERVOIR (36) R4412-01 1 84 STUD BOLT (20) Y30-14 2

37 G-30 O-RING 75-26 1 85 LINK HEAD Y30-17 1

38 M3 X 16 SCREW R150-16 2 86 LINK Y30-16 4

39 VALVE BLOCK R150-17 1 87 PIN (108) Y30-15 4

40 SPRING (302) 610-06 1 88 M8 HEX. NUT Y30-28 4

41 3/16" BALL 16-49 3 89 M8 LOCK WASHER 40-25 4

42 SI-20 RING 410-74 1 90 SHOULDER BOLT Y30-11 1

43 FILTER SCREEN 410-73 1 91 SUPPORT PLATE Y30-10 2

44 STRAINER R150-18 1 92 COLLAR Y30-33 2

45 VALVE CARTRIDGE R150-19J 1 93 5 X 45 DRIVE PIN (AW) Y30-12 2

46 S-8 O-RING R510A-08 1 94 BLADE Y34-99 2

47 P-7 O-RING 16-60 1 96 AS1101 THRUST WASHER 220-06 1

48 M4 X 4 SCREW (F.P.) 85-47 2 97 ANO1 NUT Y30-41 2

49 RETAINER R150-21 1

50 PLUG 51-21 1

51 P-4 BACK-UP RING (B.C.) 410-47 1

52 P-4 O-RING 410-48 1

53 SPRING (341) 51-20 1

54 7/32" BALL 16-26 1

55 1/8" BALL 40-20 1

56 M4 X 5 SCREW (C.P.) 55A-24 1

57 BODY 458-04 1

58 3 X 8 DOWL PIN (D) 610F-11 1

59 PS-8 PENT SEAL 16-44 1

NO.

DESCRIPTION

CODE

QTY.

NO.

DESCRIPTION

CODE

QTY.

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PROBLEM CAUSE SOLUTION

MOTOR RUNS, BUT THE TOOL

JAWS WILL NOT ADVANCE

Insufficient Hydraulic Oil Consult Factory for Repair

Service

Air Block in Hydraulic System Invert tool to allow air to rise

towards the top of the oil bladder

Defective Hydraulic Circuit Consult Factory for Repair

Service

MOTOR RUNS, TOOL JAWS

ADVANCE BUT WILL NOT

BUILD PRESSURE

Insufficient Hydraulic Oil Consult Factory for Repair

Service

Defective Suction Valve or

Bypass Cartridge

Consult Factory for Repair

Service

MOTOR WILL NOT RUN AT ALL

Defective Battery Charge or Replace Battery

Bad Contact or Loose Battery

Connections

Check all Connections and

Wires

Misaligned Switch

Check to Make Sure that

Switch is Properly Aligned

with Trigger

Consult Factory for Repair

Service

TOOL JAWS WILL NOT

RELEASE

Tool Did Not Complete a Full

Cycle and Bypass

Press Trigger and allow Tool

to Bypass. Then Release Tool

Jaws.

Connector is Jammed in Tool

Jaws

Press and Hold Release Trigger

While Prying Tool Jaws Apart.

Release Trigger is Bent or

Misaligned

Consult Factory for Repair

Service

TROUBLESHOOTING GUIDE

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