Huskie Tools EP-750A Bedienungsanleitung

Operating Instruction Manual

For EP-750A Compression Tool

and Parts List

HUSKIE TOOLS, INC.

http://www.huskietools.com [email protected]

EP-750A SPECIFICATIONS

6.2 TON FLIP-TOP

CRIMPING TOOL

SPECIFICATIONS

CONNECTOR RANGE

#10 AWG-750 MCM

Output 6.2 ton

Weight 11.5 lbs.

Length 23"

Jaw Opening 1.5" •Designed to Crimp Anderson Connectors &

Other Brand Mfg. to ANSI C119.4

•Rapid Advance

•Flip-Top Head Design

•Eliminates the need for Dies

•6.2 Ton Output

•External Pressure Adjustment

Keep Fingers Out Of Pinch

Areas

Always Wear Safety Glasses

Do Not Operate Without Dies

The User Should Be Properly

Trained in the Correct

Procedures Required For Work

Around Electrical Lines.

Be Sure The Connector is

Properly Located Between All

Four Indentors. Otherwise Tool

Damage Can Occur.

http://www.huskietools.com [email protected]

GENERAL INFORMATION AND TROUBLESHOOTING

1. Never attempt to adjust pressure setting without the use of the proper test gauge. Consult factory for proper

adjusting procedure.

2. All manually operated hydraulic compression tools are equipped with our external replaceable bypass

cartridge. These cartridges should not have to be replaced for 10,000 to 12,000 compressions.

3. Indentor hang up is common with all types of compression tools. Should this occur, the jaws can easily be

separated by holding the pump handle in the release position while prying the jaws apart. Never attempt to

hit connector or tool jaw with hammer as this will damage connector and tool.

4. If tool fails to advance upon receipt or after an extended period of storage, invert tool and rap compression

head sharply on ground. The suction valve check ball can become stuck after extended storage or during

shipment, not allowing the tool to advance.

5. Always clean tool after use to keep ram track clear of dirt and debris.

OPERATING INSTRUCTIONS FOR THE EP-750A

1. Check your connector manufacturers recommendations on using a dieless compression tool with the

connector and cable being used. Not all connectors are suitable for dieless tool applications.

2. Position connector between indentors and pump tool handle to hold connector in place. Fully insert cable

into barrel of connector. Be sure connector is properly positioned in the center of the indentors. Damage to

the tool and an improper crimp will result from a misaligned connector.

3. Continue to pump the tool handle and completely crimp the connector. These tools have a built in by-pass

cartridge that will automatically activate when full pressure is reached. There will be a noticeable decrease

in handle pressure when the by-pass is reached. A high pitched squeaking sound is normal when the tool is

operating in the high pressure stage.

4. To release the tool, lift pump handle out and rotate clockwise until handle stops. With handle twisted, push

down so the pin on the handle contacts the release pin on the tool body. The ram will retract and the tool is

ready to begin its next cycle. In the event the tool will not release due to excess flash, hold release pin

down with handle and pry tool jaws apart.

http://www.huskietools.com [email protected]

MODEL EP-750A DIAGRAM

http://www.huskietools.com [email protected]

MODEL EP-750A PARTS LIST

1 Yoke 6H-04B 1 52 Bypass Cartridge 410-36 1

2 M3 X 5 Screw UC-37A 1 53 P-8 O-Ring (C.P.) 410-43 1

3 Slide Pin 6H-01A 1 54 S-9 O-Ring 410-71 1

4 3 X 28 Drive Pin (AW) 38A-01 1 55 M4 X 4 Screw (F.P.) 85-47 1

5 Pin (156) 6H-02A 1 56 1/8" Ball 40-20 2

6 CE-8 Snap Ring 16-09 2 57 Valve Screw (1) 300-11 1

7 Nib UC-34 2 58 Spring (227) 300-31 1

8 Side Jaw 6H-10C 2 59 Spring Holder 300-32 1

9 Roller Retainer UC-08 2 60 3/16" Ball 16-49 2

10 Roller UC-07 10 61 Spring (164) 85A-07 1

11 Spring (390) 6H-11 2 62 Valve Screw (12) 85A-08 1

14 Cam Yoke UC-33B 1 63 Spring (4) 16-48 2

15 3 X 12 Drive Pin (AW) 40-05 1 64 P-42 O-Ring 9H-17 1

17 Cam Yoke Holder UC-32 1 65 Body UC-38 1

18 M4 X 6 Screw (F.P.) 16-42 2 66 Suction Valve Plug 410-46 1

19 4 X 30 Drive Pin (AW) UC-14 1 67 P-4 Back-Up Ring (B.C.) 410-47 2

20 P-6 Back-Up Ring (B.C.) UC-28 1 68 P-4 O-Ring (C.P.) 410-48A 2

21 P-6 O-Ring RB-70 1 69 7/32" Ball 16-26 3

22 Retaining Screw UC-12 1 70 Spring Holder 410-51 1

23 Ram UC-36 1 71 Spring (43) 85-49 2

24 Ram Spring (388) UC-35 1 72 Valve Plug (1) 410-52 1

25 P-28 Back-Up Ring (B.C.) 55D-03 1 73 Valve Screw (8) 85-50 1

26 P-28 O-Ring 300-21 1 74 M5 X 5 Screw 300-73 1

27 Head (2) 6H-09B 1 75 Strainer 410-72A 1

28 Roller 6H-08B 2 76 Filter Screen 410-73 1

29 Head (1) 6H-07B 1 77 SI-20 Ring 410-74 1

30 M4 X 30 Screw ET-46 2 78 Body Insulation 300-20N 1

31 M6 X 30 Screw E3-49 2 79 P-28 O-Ring 300-21 1

32 Pump Handle Head 85-59 1 80 Oil Reservoir (6) 300-22 1

33 Bushing 85-58 4 81 Magnet ROB-25 1

34 3 X 6 Dowel Pin (G) UC-15 1 82 Reservoir Cap 410-55 1

35 CE-7 Snap Ring 40-49 2 83 M4 X 5 Screw (C.P.) 55A-24 1

36 Pin (35) 85-55 1 84 Body Handle UC-26 1

37 Pin (36) 85-56 1 85 Body Handle Insulation 300-26 1

38 Handle Head Insulation 300-07 1 86 Body Handle Grip 300-27 1

39 Spring (146) 85-60 1

40 Push Pin 85-61 1

41 Pump Handle UC-18 1

42 Pump Handle Grip (2) 410-31 1

43 Pump Piston 85-30 1

44 P-18 X-Ring 85-31 1

45 P-18 O-Ring (C.P.) UC-19 1

46 P-8 Back-Up Ring (B.C.) 85-33 1

47 PS-8 Pent Seal 16-44 1

48 Release Valve Screw (7) 85-35 1

49 Release Valve Stem 410-35 1

50 P-3 O-Ring (C.P.) UC-27 2

51 Spring (144) 85-37 1

NO.

DESCRIPTION

CODE

QTY.

NO.

DESCRIPTION

CODE

QTY.

All Huskie REC-Series battery driven products carry a 5 year warranty, and the ECO-Series

carry a 3 year warranty. The BP-70E, BP-70EI, and the BP-70MH batteries carry a 5 year

warranty from the date stamped on the battery. The LED indicator on the BP-70-EI battery

carries a 1 year warranty from purchase date. Hydraulic hammers carry a one year warranty

and all other Huskie products carry a 5 year warranty. Huskie reserves the right to determine

all warranty claims. Failure due to misuse, abuse or repairs attempted by anyone other than

Huskie Tools, Inc., or an authorized service center render this warranty null and void. Our

patented drop-out bypass cartridge can be re-calibrated or tested at no charge for the life

of the tool. All factory repaired or reconditioned hydraulic tools carry a one year warranty

on parts and labor.

REPAIR AND WARRANTY CLAIMS

All claims must be sent to Huskie for inspection and authorization. A Return Goods

Authorization is required before shipping tools to Huskie. Secure the authorization by

telephoning 1-800-860-6170 or writing to Huskie's main office with details of claim. Non-

warranty repairs are handled using the same procedure. Repairs exceeding 50% of the cost

of a new tool will be advised before repairs are made.

PLEASE RETAIN FOR YOUR RECORDS

Purchaser’s Name _____________________________________________________

Address _____________________________________________________

City, State, Zip _____________________________________________________

Tool Model Number _____________________________________________________

Serial Number _____________________________________________________

Date Purchased From _____________________________________________________

Purchased From _____________________________________________________

MODEL EP-750A WARRANTY

HOW TO GET SERVICE UNDER THE TERMS OF THE LIMITED WARRANTY

Return your product directly to Huskie Tools, Inc. as our representative network is not

prepared to service the product under the terms of this warranty.

1. Write, call or fax Huskie stating the tool’s purchase date and problem. You will be

given a RGA # to assure that your merchandise will be properly handled upon its

receipt.

2. CAUTION: Make sure the product is packaged adequately so as to prevent damage

or loss during transit. The shipment must be prepaid and we recommend that it be

insured. A cover letter indicating the reason for the return should be included in

order to facilitate repairs.

SEND THIS PORTION WITH ANY TOOL WHEN REQUESTING REPAIRS,

WARRANTY OR RECONDITIONING WORK.

PLEASE CALL OR FAX HUSKIE FOR AN RGA#

Customer Job No. _______________________

Address________________________________

City___________________________________ State _____ Zip _____

Tool Model ____________________________

Warranty Claim _____ Repair Only ____

Customer Name:____________________

Phone ( _____ ) ________________________

City___________________________________ State _____ Zip _____

Serial No. _________________________

Estimate Required: Yes _____ No _____

MODEL EP-750A WARRANTY

198 N. Brandon Drive

Glendale Heights, Illinois 60139

(630) 893-7755 Fax (800) 345-3767

Toll Free 1-800-860-6170

http://www.huskietools.com

[email protected]

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