Husqvarna K 4000 Cut-n-Break Gebrauchsanweisung

Workshop manual

K4000

English

474 - 002 - 27.06.2018

Contents

1 Introduction

1.1 Document description............................................ 3

1.2 Target group...........................................................3

1.3 Revisions................................................................3

1.4 Safety..................................................................... 3

1.5 Servicing tools........................................................3

2 Safety

2.1 Safety definitions....................................................4

2.2 General safety instructions.....................................4

2.3 Symbols on the product......................................... 4

3 Servicing data

3.1 Symbols in the diagrams........................................5

3.2 K4000 Wet/Cut-n-Break......................................... 6

3.3 K4000 Wet............................................................. 7

3.4 K4000 Wet............................................................. 8

3.5 K4000 Cut-n-Break ............................................... 9

3.6 K4000 Cut-n-Break.............................................. 10

3.7 K4000 Cut-n-Break.............................................. 11

4 Servicing tools

4.1 Servicing tools overview.......................................12

5 Product overview for repair and servicing

5.1 Components overview K4000Wetwet.................. 13

5.2 Components overview K4000Cut-n-Break...........14

5.3 Basic structure..................................................... 15

6 Repair and servicing

6.1 Carbon brushes....................................................16

6.2 Carbon brush holders...........................................17

6.3 Circuit board.........................................................18

6.4 PRCD (Portable Residual Current Device).......... 18

6.5 Electrical cables................................................... 19

6.6 Rotor.................................................................... 21

6.7 Stator....................................................................22

6.8 Gear housing Wet................................................ 27

6.9 Gear housing Cut-n-Break................................... 33

6.10 Blade guard........................................................38

6.11 Cut-n-Break........................................................39

6.12 Water system..................................................... 44

6.13 Cables................................................................ 46

7 Diagrams

7.1 Wiring diagram 230V............................................48

7.2 Wiring diagram 120V............................................49

7.3 Wiring diagram 120V UK and Ireland...................50

2474 - 002 - 27.06.2018

1 Introduction

1.1 Document description

This manual gives a full description of how to do

maintenance and repair on the product. It also gives

safety instructions that the personnel must obey.

1.2 Target group

This manual is for personnel with a general knowledge

of how to do repair and do servicing. All personnel that

do repair or do servicing on the product must read and

understand the manual.

1.3 Revisions

Changes to the product can cause changes to the

maintenance work and spare parts. Separate

information is sent out for each change.

Read the manual together with all received information

about changes to maintenance and spare parts for the

product.

1.4 Safety

WARNING: All personnel that repair or do

servicing on the product must read and

understand the safety instructions in this

workshop manual.

1.5 Servicing tools

The manual gives information about necessary servicing

tools. Always use original tools from Husqvarna.

474 - 002 - 27.06.2018 Introduction - 3

2 Safety

2.1 Safety definitions

The definitions below give the level of severity for each

signal word.

WARNING: Injury to persons.

CAUTION: Damage to the product.

Note: This information makes the product easier to use.

2.2 General safety instructions

• You must not repair the product unless you have

read and understood this workshop manual.

• The service center where the product is repaired

must have safety equipment approved by local

bylaws.

• The product is examined and approved only with the

equipment given or recommended by the

manufacturer.

• Service personnel must make sure that the service

and repairs in this manual are done following legal

requirements. This in order to avoid health and

safety risks of the personnel doing the work.

• When possible, disconnect the power cable and

make sure it cannot be connected until the service is

completed.

• If you keep the product running during service, do

not touch the wires. Electrical shock can cause

injury.

• Follow the local waste regulations.

• Always make sure all nuts and bolts are correctly

tightened.

• Do not lift the machine by holding the cable and do

not pull the plug by pulling the cable.

• Check that the cables are not damaged and in good

condition.

• Do not use the product if a cable is damaged.

• Use protective gloves and eye protection. Goggles

must follow the ANSI Z87.1 for US or EN166 for EU

countries.

• When using compressed air, do not point it to your

body. Air can go in to the blood stream.

• Wear ear protection when test running.

• The product can make sparks and cause ignition of

flammable materials.

• If a warning symbol decal on the product is

damaged or missing, replace the warning symbol

decal.

2.3 Symbols on the product

WARNING: Careless or incorrect use can

result in injury or death to the operator or

others.

Read the manual carefully and make sure

you understand the instructions before

using the product.

Always put on personal protective

equipment:

• Hearing protection

• Protective goggles or a visor

• Breathing mask.

This product in compliance with applicable

EC directives.

WARNING! Dust from cutting can cause

breathing problems. Use breathing

protection. Do not breathe exhaust fumes.

Always make sure there is good airflow.

WARNING! Sparks from the cutting blade

can cause a fire in materials such as,

gasoline, wood, fabric and dry grass.

WARNING! Kickbacks can be sudden,

fast and can cause injuries. Read and

understand the instructions in the manual

before using the product.

Make sure the cutting disc is not

damaged.

WARNING! Do not use circular saw

blades.

Note: Other symbols/decals on the product refer to

special certification requirements for some markets.

4 - Safety 474 - 002 - 27.06.2018

3 Servicing data

3.1 Symbols in the diagrams

Tightening torque

Grease

Thread lock

Torx

Allen

Bolt

Phillips

Pozidrive

Track

474 - 002 - 27.06.2018 Servicing data - 5

3.2 K4000 Wet/Cut-n-Break

1-1,2

T20

2.5-3

T27

2-2.5

T27

T10

T27

3-4

T27

6.5-7

T27

2.5-3

T27

6.5-7

T27

6 - Servicing data 474 - 002 - 27.06.2018

3.3 K4000 Wet

6.5-7

T27

33-35

25-30

474 - 002 - 27.06.2018 Servicing data - 7

3.4 K4000 Wet

9-9.5

T27

2.5-3

T27

5-7

T27

2-3

T27

5-10

T27

8 - Servicing data 474 - 002 - 27.06.2018

3.5 K4000 Cut-n-Break

6.5-7

T27

10-12

T27

10-12

T27

33-35

474 - 002 - 27.06.2018 Servicing data - 9

3.6 K4000 Cut-n-Break

20-25

2-4

T27

8-10

T27

PH2

T27

3-4

T27

4-6

T27

PH2

10 - Servicing data 474 - 002 - 27.06.2018

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