Husqvarna SM 50 / 2011 Gebrauchsanweisung

Workshop Manual

CR 50 / 2011

SM 50 / 2011

Ed. 01-09-2010

HUSQVARNA MOTORCYCLES S.R.L. - Varese disclaims all liabilities

for any errors or omissions in this manual and reserves the right to make

changes to reect on-going product development. Illustrations in the ma-

nual may differ from actual components. No reproduction in full or in part

without written authorisation.

1st edition (10-2009)

a.1

H02017

FOREWORD, TABLE OF CONTENTS

Ed. 01-09-2010

1st edition (09-2010)

Printed in Italy

MODELS COVERED (from serial number onwards)

HUSQVARNA MOTORCYCLES S.R.L.

BMW Group

Technical Service

Via Nino Bixio, 8

21024

(Varese) - Italy

tel. ++39 0332 75.61.11

tel. ++39 0332 756 558

www.husqvarna-motorcycles.com

Workshop Manual

CR 50: ZKHCR5030BV000001

SM 50: ZKHSM5030BV000001

1. Chassis serial number

CR 50 / 2011

SM 50 / 2011

a.2

FOREWORD, TABLE OF CONTENTS

Ed. 01-09-2010

Foreword

This publication is designed for use by HUSQVARNA Service Centres to assist authorised personnel in the maintenance

and repair of the models covered in this manual. The technical information provided in this manual is a critical comple-

ment to operator training and operators should become thoroughly familiar with it.

For ease of understanding, diagrams and photographs are provided next to the text.

Notes with special signicance are identied as follows throughout the manual:

Accident-prevention rules for operator and persons working nearby.

Damage to vehicle and/or its components may result from incompliance with relevant instructions.

Additional information concerning the operation covered in the text.

Useful tips

To prevent problems and ensure effective service work, observe the following HUSQVARNA recommendations:

– before repair, evaluate the customer's description of the problem and ask the appropriate questions to clearly identify

problem symptoms;

– diagnose the problem and identify the causes clearly. This manual provides basic background information that must

be supplemented with the operator's expertise and specic training available through HUSQVARNA held at regular

periods;

– plan ahead before starting work: gather any spare parts and tools to avoid unnecessary delays;

– avoid unnecessary disassembly work to get to the part that needs repairing.

Always read the relevant instructions and follow the disassembly sequence outlined in this manual.

Recommended shop practices

1 Always replace gaskets, sealing rings and split pins with new ones.

2 When loosening or tightening nuts or bolts, always begin with the bigger ones or from the centre. Tighten to the speci-

ed torque and follow a cross pattern.

3 Always mark any parts or positions that might be confused upon assembly.

4 Use genuine HUSQVARNA parts and the recommended lubricant brands.

5 Use special tools where specied.

6 Technical Bulletins might contain more up-to-date setting data and procedures than this manual. Be sure to read

them.

IMPORTANT: Where not specied, reassembled components must be tightened to the proper torque as indicated

in the tables provided in Chapter "X".

a.3

FOREWORD, TABLE OF CONTENTS

Ed. 01-09-2010

Table of Contents

Title Section

Foreword, Table of Contents ............................................................................... a

Important Notices ................................................................................................ b

General Information.............................................................................................A

Maintenance........................................................................................................B

Troubleshooting.................................................................................................. C

Settings and Adjustments................................................................................... D

General Procedures ............................................................................................E

Engine .................................................................................................................F

Front Suspension ................................................................................................. I

Rear Suspension................................................................................................. J

Brakes ................................................................................................................. L

Electrical System ................................................................................................ M

Engine Cooling ................................................................................................... N

Special Tools ......................................................................................................W

Tightening Torque Figures ...................................................................................X

Chassis and Wheels............................................................................................Y

NOTES

Unless otherwise specied, data and specications apply to all models.

b.1

Ed. 01-09-2010

IMPORTANT NOTICES

Section

b.2

H02018

Ed. 01-09-2010

IMPORTANT NOTICES

1) CR models are RACING motorcycles, and are warranted to be free from

operating defects; a scheduled maintenance chart for racing use is provided

in Section B.

* In order to maintain the vehicle’s "Guarantee of Functionality", the client must

follow the maintenance programme indicated in Section B by having the required

maintenance inspections carried out at authorised HUSQVARNA dealers. The

cost for changing parts and for the labour necessary in order to comply with the

maintenance plan is charged to the Client. The warranty becomes NULL AND

VOID if the motorcycle is rented.

Notes

Left and right side is determined when seated on motorcycle.

Z: number of teeth

A: Austria

AUS: Australia

B: Belgium

BR: Brazil

CDN: Canada

CH: Switzerland

D: Germany

E: Spain

F: France

FIN: Finland

GB: Great Britain

I: Italy

J: Japan

USA: United States of America

Unless otherwise specied, data and instructions apply to all market variants.

A.1

Ed. 01-09-2010

GENERAL INFORMATION

Section

A.2 Ed. 01-09-2010

GENERAL INFORMATION

Engine ..........................................................................................................A.3

Fuel system ..................................................................................................A.3

Lubrication....................................................................................................A.3

Cooling .........................................................................................................A.3

Ignition system..............................................................................................A.3

Starter ..........................................................................................................A.3

Drive and Transmission................................................................................A.3

Chassis.........................................................................................................A.3

Suspension...................................................................................................A.3

Brakes ..........................................................................................................A.3

Wheels..........................................................................................................A.4

Tyres.............................................................................................................A.4

Electrical components location.....................................................................A.4

Overall dimensions - Weight.........................................................................A.5

Capacities.....................................................................................................A.5

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