Husqvarna DXR250 Bedienungsanleitung

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DXR250 DXR270

DXR300 DXR310

Oper

ator’s manual

Please r

ead the operator’s manual carefully and make sure you understand the instructions before using the machine.

KEY

O SYMBOLS

–

English

Symbols on the mac

hine

ARNING! The machine can be a

dangerous tool if used incorrectly or

carelessly, which can cause serious or

fatal injury to the operator or others.

Please read the operator’s manual

carefully and make sure you understand

the instructions before using the machine.

Noise emission to the environment

according to the European Community’s

Directive. The machine’s emission is

speciﬁed in the Technical data chapter

and on the label.

Always wear:

• Tight-ﬁtting, heavy-duty and

comfortable clothing that permits full

freedom of movement.

• Sturdy, non-slip boots or shoes.

• Protective gloves.

• Protective helmet.

• Hearing protection.

• Protective goggles or a visor.

• A breathing mask, gas mask or fresh air helmet must

be used when working in environments where the air

can be harmful to health.

WARNING! Live parts.

WARNING! Ensure that no material can

fall down and cause damage when you

are using the machine.

WARNING! Watch out for demolition

material becoming loose when cutting.

Use personal safety equipment and keep

your distance.

WARNING! Always position yourself

above the machine when driving on a

slope. There is a risk of the machine

tipping.

WARNING! Exercise particular caution

when working close to edges. Ensure that

the machine is stable and does not move

closer to the edge while the work is in

progress. Ensure that the underlying

surface has satisfactory bearing capacity.

Inspections and/or maintenance must

be carried out with the motor switched

off and the power cord disconnected.

Always connect the machine

through an ground fault circuit

interrupter with personal protection,

i.e. an ground fault circuit

interrupter that trips at an ground fault of 30 mA.

Ensure that the power cable cannot

be run over. Take particular care

when moving or when the

outriggers are being retracted or

extended. Risk of electric shock.

The lifting equipment must be attached at

all the machine’s lifting points.

Keep your distance! Nobody is permitted

to be within the machine’s risk area when

work is underway. The machine’s risk area

can vary during the course of the work.

The machine can overturn during

work. During operation the machine

must be positioned as level as

possible and the outriggers must be

fully extended.

vironmental marking.

Symbols on the

product or its packaging indicate that this

product cannot be handled as domestic

waste.

By ensuring that this product is taken care

of correctly, you can help to counteract the

potential negative impact on the environment and people

that can otherwise result through the incorrect waste

management of this product.

For more detailed information about recycling this

product, contact your municipality, your domestic waste

service or the shop from where you purchased the

product.

Option:

Cooling kit

Compressed air

Pressure

Gearbox oil

Drain

Hydraulic oil

KEY

O SYMBOLS

English

–

Explanation of warning le

vels

The w

arnings are graded in three levels.

ARNING!

CAUTION!

NOTICE!

Note the f

ollowing before

starting:

ARNING! Used if there is a risk of

serious injury or death for the operator

or damage to the surroundings if the

instructions in the manual are not

followed.

UTION! Used if there is a risk of injury

to the operator or damage to the

surroundings if the instructions in the

manual are not followed.

TICE! Used if there is a risk of damage to materials

or the machine if the instructions in the manual are not

followed.

ARNING! Cutting, especially when DRY

cutting, generates dust that comes from

the material being cut, which frequently

contains silica. Silica is a basic

component of sand, quartz, brick clay,

granite and numerous other minerals

and rocks. Exposure to excessive

amount of such dust can cause:

Respiratory disease (affecting your

ability to breath), including chronic

bronchitis, silicosis and pulmonary

ﬁbrosis from exposure to silica.These

diseases may be fatal;

Skin irritation and rash.

Cancer according to NTP* and IARC* */

National Toxicology Program,

International Agency for Research on

Cancer

Take precautionary steps:

Avoid inhalation of and skin contact with

dust, mist and fumes.

Wear and ensure that all bystanders wear

appropriate respiratory protection such

as dust masks designed to ﬁlter out

microscopic particles. (See OSHA 29

CFR Part 1910.1200)

Wet cut when feasible, to minimize dust.

CONTENTS

–

English

Contents

KEY

TO SYMBOLS

Symbols on the machine

...................................... 2

Explanation of warning levels ............................... 3

Note the following before starting: ........................ 3

CONTENTS

Contents

............................................................... 4

INTR

ODUCTION

Dear customer!

..................................................... 5

Good service ........................................................ 5

Serial Number ....................................................... 5

Applications .......................................................... 5

User responsibility ................................................ 5

The manufacturer’s reservation ............................ 5

Machine equipment .............................................. 6

What is what on the machine? .............................. 7

The machine’s functions ....................................... 8

HYDRA

ULIC SYSTEM

The machine’

s hydraulic system ........................... 10

General ................................................................. 11

Main pressure ....................................................... 11

Cooler ................................................................... 11

ELECTRICAL SYSTEM

The machine’

s electric system .............................. 12

General ................................................................. 13

High-voltage circuit ............................................... 13

Low-voltage circuit ................................................ 13

CONTR

OL SYSTEM

What is what on the remote control?

.................... 14

General ................................................................. 15

Remote control ..................................................... 15

Signal transmission ............................................... 15

Battery .................................................................. 15

The machine’s software ........................................ 15

CHINE´S SAFETY EQUIPMENT

Gener

al ................................................................. 16

SAFETY INSTR

UCTIONS

Protectiv

e equipment ............................................ 18

General safety warnings ....................................... 18

General working instructions ................................ 19

External environmental factors ............................. 24

ARTING AND STOPPING

Bef

ore starting ...................................................... 26

Starting ................................................................. 26

Stopping ................................................................ 26

Inspection after work ............................................. 26

OPERA

TION

Oper

ating modes .................................................. 27

Key to commands ................................................. 27

Designation of the machine’s parts ...................... 27

Work mode ........................................................... 28

Extra function ....................................................... 28

Transport mode - Two hand .................................. 29

Transport mode - One hand ................................. 30

Transport mode - Crawl ........................................ 30

OOLS

Gener

al ................................................................ 31

Work mode ........................................................... 32

Changing tools ..................................................... 32

Storage ................................................................. 33

CCESSORIES

Accessor

y kits ...................................................... 34

Service check ....................................................... 36

What is what on the control unit? ......................... 36

SETTINGS

Track widener ...................................................... 37

Menu overview ..................................................... 38

Operational settings ............................................. 38

Work ..................................................................... 38

Service ................................................................. 40

Joystick pattern .................................................... 43

MAINTENANCE AND SER

VICE

Gener

al ................................................................ 48

Measures to take in advance of maintenance,

service and trouble shooting ................................ 48

After Maintenance and Service ............................ 48

Cleaning ............................................................... 49

Service schedule .................................................. 50

MAINTENANCE AND SER

VICE

Ser

vice review ...................................................... 59

MAINTENANCE AND SER

VICE

Mountings

............................................................. 60

OUBLESHOOTING

Error messages

.................................................... 66

Troubleshooting schedule .................................... 70

TECHNICAL D

ATA

Guide v

alues for mains connection ...................... 72

The hydraulic system pressure ............................ 72

Hydraulic ﬂuid and lubricant ................................. 73

Preset limit values ................................................ 73

Technical data ...................................................... 74

Range and transport diagram .............................. 75

US WARRANTY STATEMENT

WARRANTY POLICY ........................................... 83

EQUIPMENT ........................................................ 83

INTR

ODUCTION

English

–

Dear customer!

Thank y

ou for choosing a Husqvarna product!

This operator’s manual is a valuable document. Make

sure it is always at hand at the work place. By following its

instructions (on operation, service, maintenance, etc.)

you will signiﬁcantly extend the life of the machine and

even its second-hand value.

Good ser

vice

Husqv

arna products are sold all over the world and

ensures that you, the customer, get the best support and

service. When you need spare parts or advice on service

or warranty issues, go to www.husqvarnacp.com and ﬁnd

your local service agent.

Serial Number

DXR250,

DXR270, DXR300, DXR310

The machine’

s serial number is given on the hydraulic

tank under the left top cover.

Stated on the plate are:

• The machine’s type designation

• Weight

• The manufacturer’s type number

• The machine’s serial number

• Manufacturer

The hydraulic pump and hydraulic motors are ﬁtted with

rating plates that indicate article number and the machine

manufacturer’s manufacture number.

Please state the type designation and serial number

when ordering spare parts and for service matters.

Applications

The mac

hine is intended for:

•

Demolishing, fragmenting, cutting, detaching,

separating, picking up and distributing parts of

buildings and constructions.

• Use in risky environments where the operator can

control the machine without being present within the

risk area.

• Use both indoors and outdoors.

• Use in dangerous environments where the machine is

exposed to risk of collapse, hazardous substances,

great heat, etc.

The mac

hine is NOT intended for:

•

Use in areas classiﬁed as 'explosive”.

• Use in water where the level risks damaging the

machine’s equipment.

• Operation on a public highway.

• Use as a towing vehicle, means of transport or lifting

device.

• Use in environments where there is danger for the

operator or the life and health of people in the vicinity.

• Use in applications or environments that are not

compatible with the recommendations in this

Operator’s Manual.

User responsibility

It is the o

wner’s/employer’s responsibility that the operator

has sufﬁcient knowledge about how to use the machine

safely. Supervisors and operators must have read and

understood the Operator’s Manual. They must be aware

of:

• The machine’s safety instructions.

• The machine’s range of applications and limitations.

• How the machine is to be used and maintained.

National legislation could regulate the use of this

machine. Find out what legislation is applicable in the

place where you work before you start using the machine.

The man

ufacturer’s reservation

Husqv

arna Construction Products reserves the right to

alter speciﬁcations and instructions for the machine

without prior notiﬁcation. The machine may not be

modiﬁed without the manufacturer’s written permission. If

the machine is modiﬁed after delivery from Husqvarna

Construction Products and without the manufacturer’s

written permission, it is the owner’s responsibility.

Modiﬁcation can entail new risks for operators, the

machine and the surroundings. These can include

impaired strength or inadequate protection. It is the

responsibility of the owner to specify which alterations are

going to be made and to contact the supplier of the

machine for approval before commencing the

modiﬁcations.

All information and all data in the Operator’s Manual were

applicable at the time the Operator’s Manual was sent to

print.

Contact

Husqv

arna Construction Products, Jons väg 19, SE-433

81 Göteborg, Sweden.

–

English

INTR

ODUCTION

Mac

hine equipment

DXR250

DXR300

DXR270

DXR310

DXR250

•

Motor - 18,5 kW

• Dozer blades

• Oil ﬂow: 65 l/min

• Arm 2: Fixed arm , reach: 4483 mm (horizontal with

SB202)

DXR270

•

Motor - 18,5 kW

• Outriggers

• Oil ﬂow: 65 l/min

• Arm 2: Fixed arm , reach: 4483 mm (horizontal with

SB202)

DXR300

•

Motor - 22 kW

• Outriggers

• Oil ﬂow: 75 l/min

• Arm 2: Fixed arm , reach: 4868 mm (horizontal with

SB202)

DXR310

• Motor - 22 kW

• Outriggers

• Oil ﬂow: 75 l/min

• Arm 2: Telescopic arm , reach: 5182 mm (horizontal

with SB202)

Factory-installed accessories

For information on accessory packs, see the section on

'Accessories'

Illustrations in the operator’s manual are mainly of the

DXR310.

P1-Pack 1 P2-Pack 2 P3-Pack 3

Cylinder guard X X X

Additional

hydraulic

functions

XXX

Cooling kit X X

Heating

protection kit X

English – 7

INTRODUCTION

What is what on the machine?

1 Hydraulic tank

2 Lubrication pump for lubricating the hammer

3Arm1

4Arm2

5 Telescopic arm (DXR310)

6Arm3

7 Cylinders

8 Valve block

9 Slew motor

10 Tool attachment

11 Gear ring

12 Tensioning wheel

13 Screws for widening track

14 Support wheel

15 Drive motor

16 Outrigger foot

17 Outriggers

18 Dozer blades (DXR250)

19 Counterweight in the tower (DXR250, DXR300,

DXR310)

Rear cover (DXR270)

20 Electrical cabinet

21 Emergency stop

22 Warning light

23 Control module

24 Base plate

25 Lifting eye bolts

26 Electric motor

27 Radio module

28 Track unit

29 Hydraulic pump

30 Chassis beam

31 Cylinder guard

32 Inspection covers (DXR270, DXR300, DXR310)

33 Working lights

34 Remote control

35 Communication cable

36 Harness

37 Battery charger

38 Track widener

39 Operator’s manual

40 Communication cable socket

41 Horn

INTRODUCTION

8 – English

The machine’s functions

The machine’s functions are operated by means of

interaction between the hydraulic system, the electric

system and the control system.

A brief description of the machine’s functions follows

below.

Arm system

The arm system is divided into three parts in order to

provide extensive movement, a long reach and

compactness. Expanding shafts minimize the risk of play

in the joints.

Work as close to the work object as possible as this

makes optimum use of the power to the arm system and

cylinders.

By running cylinder 1 and cylinder 2 in parallel, the

machine’s reach can be modiﬁed without moving the

machine.

DXR310 Telescopic arm

The machine is also equipped with a telescopic arm that

provides additional reach. Work as close to the work

object as possible as this makes optimum use of the

power to the arm system and cylinders.

Tower

The tower has unlimited rotation, which means that is

possible to work in several directions without having to

move the machine. The machine is equipped with a slew

brake. When the rotating function is not activated, the

function is braked by means of passive brakes.

Caterpillar tracks

The caterpillar tracks are driven individually by hydraulic

motors. The machine can be turned by operating the

caterpillar tracks at different speeds. Operating the tracks

in different directions enables the machine to make tight

maneuvers. When the drive function is not activated the

passive brakes lock the drive motors.

In transport mode, the caterpillar tracks and tower can be

manouvered simultaneously. The function can be used,

for example, when the machine is being operated in

conﬁned spaces.

NOTICE! The machine’s rotating function must not be

subject to overload, e.g. caused by tools that exceed the

weight limit.

INTRODUCTION

English – 9

Outriggers/dozer blade

The main function of the outriggers is to give the machine

stability.They must always be used when working with the

machine.

DXR250 Dozer blades

The main function of the dozer blades is to give the

machine stability. They must always be used when

working with the machine.

Tools

The machine should be ﬁtted with tools that are

appropriate for the tasks that are to be carried out. The

weight and performance requirement of the tool is

decisive in ascertaining whether it is suitable for use with

the machine. Further information is available in the 'Tools”

and 'Technical data” chapters and the tool supplier’s

instructions.

External tool (optional)

The machine has been prepared with connections for

external hand tools for the machine’s hydraulic system.

10 – English

HYDRAULIC SYSTEM

11 12

22 23 24 25

The machine’s hydraulic system

1 Air ﬁlter

2 Level indicator

3 Oil ﬁlter

4 Hydraulic tank

5 Cylinder 1

6 Cylinder 2

7 Cylinder 3

8 Cylinder 4

9 Cylinder 5 (DXR310)

10 Valve block 1

11 Valve block 2

12 Slew motor

13 Cylinders for outriggers

14 Valve - release track tension

15 Accumulator - track tension

16 Drive motor

17 Support wheel

18 Cylinders for track tensioning

19 Tensioning wheel

20 Hydraulic pump

21 Swivel

22 Hose for oil ﬁlling

23 Filling pump

24 Intermediate piece

25 Cooler

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