HYDAC FILTER SYSTEMS CSI-C-11 Bedienungsanleitung

CSI-C-11

ConditionSensor Interface

Operating Instruction

English (translation of original instructions)

Document No. : 4548075

Follow these instructions for proper and safe use.

Keep for future reference.

Valid from firmware versions up V 2.50

Impressum

Manufacturer/publisher and responsible for the content:

Address of the manufacturer Contact address

HYDAC FILTER SYSTEMS GMBH HYDAC FILTER SYSTEMS GMBH

Industriegebiet Justus-von-Liebig-Str., Werk 20

66280 Sulzbach / Saar 66280 Sulzbach / Saar

Germany Germany

Telephone: +49 6897 509 01

Telefax: +49 6897 509 9046

E-mail: [email protected]

Homepage: www.hydac.com

Court of registration: Saarbrücken, HRB 17216

Executive directors: Mathias Dieter, Dipl.Kfm. Wolfgang Haering

Documentation Representative

The contact data of the person authorized with the documentation is:

Günter Harge

c/o HYDAC International GmbH, Industriegebiet, 66280 Sulzbach / Saar

Germany

Telephone: +49 6897 509 1511

Telefax: +49 6897 509 1394

E-mail: [email protected]

Date of printing: 8/5/2020

Subject to technical modifications.

HYDAC FILTER SYSTEMS GMBH Table of Contents

BeWa CSI-C-11 4548075 from_V250_up en-us iii

Table of Contents

1 General ..................................................................................................................... 6

1.1 Target group of the manual ............................................................................6

1.2 Illustrations in the manual...............................................................................7

1.2.1 Illustration on the title page ................................................................7

1.2.2 Representation of requirements.........................................................8

1.2.3 Representation of procedural instructions .........................................8

1.2.4 Representation of intermediate results/results...................................9

1.2.5 Representation of warning/general safety information.....................10

1.2.6 Signal words and their meaning in the general safety information ..11

1.3 Supplementary symbols ...............................................................................12

1.4 Exclusion of liability/warranty .......................................................................12

1.5 Notes on copyright .......................................................................................13

2 Safety ...................................................................................................................... 14

2.1 Observing environmental precautions..........................................................14

2.2 Danger notifications......................................................................................14

3 Performance overview ............................................................................................ 16

3.1 Scope of delivery..........................................................................................17

3.2 Dimensions...................................................................................................18

3.3 Proper/Designated Use ................................................................................19

3.4 Improper Use or Use Deviating from Intended Use .....................................20

3.5 Technical Data .............................................................................................21

3.6 Decoding the model code label ....................................................................23

3.6.1 Model code ......................................................................................24

3.7 Sensor overview and functions ....................................................................25

4 Storage and transport ............................................................................................. 27

5 Assembly, installation and commissioning.............................................................. 28

5.1 Assembling the CSI......................................................................................28

5.2 Connection overview ....................................................................................30

5.2.1 Pin assignment – DC IN / HSI..........................................................31

5.2.2 Pin assignment – Sensor 1 IN..........................................................31

5.2.3 Pin assignment – Sensor 2 IN..........................................................32

Table of Contents HYDAC FILTER SYSTEMS GMBH

iv BeWa CSI-C-11 4548075 from_V250_up en-us

5.2.4 Pin assignment - LAN ......................................................................32

5.2.5 Connection examples ......................................................................33

5.3 Commissioning.............................................................................................36

5.3.1 Setting the CSI.................................................................................36

5.3.1.1 Setting CSI via FluMoSmobile ...............................................36

5.3.1.2 Setting the CSI via LAN ..........................................................36

5.3.1.3 Setting the CSI via W-LAN......................................................37

6 Factory settings....................................................................................................... 38

6.1 Description of the factory settings ................................................................38

6.2 Overview of the factory settings ...................................................................42

7 Operation ................................................................................................................ 45

7.1 Evaluating/reading measurement protocols/values......................................46

7.1.1 Evaluating/reading measurement reports/values with FluMoS........46

7.1.2 Reading measurement protocols/values via Modbus ......................48

7.1.2.1 Input Register mapping - New format .....................................49

7.1.2.2 Input Register mapping - Old format.......................................51

7.1.2.3 InputRegistermap - Example with sensors CS1000 and

AS1000 ...................................................................................53

7.1.3 Reading measurement protocols/values via FluMoT.......................54

7.1.4 Reading measurement protocols via FTP........................................54

7.2 Evaluating / Reading the signal light ............................................................54

7.2.1 Method for the determination of contamination limit values according

to ISO12669....................................................................................55

7.2.2 Method for the determination of contamination limit values according

to the Contamination Handbook ......................................................55

7.3 Sending an e-mail notification ......................................................................55

7.3.1 Example - E-mail settings on the web server...................................56

7.4 Open/operate the web interface ...................................................................57

7.4.1 Open/display/operate the web interface via LAN.............................57

7.4.2 Opening/displaying/operating the web interface via LAN ................59

7.5 Sending measured data to the CMX ............................................................60

7.6 Changing the access data for the web interface and FTP ...........................62

8 Performing Maintenance ......................................................................................... 63

9 Troubleshooting/fault rectification ........................................................................... 64

10 Removing / Disposal ............................................................................................... 68

HYDAC FILTER SYSTEMS GMBH Table of Contents

BeWa CSI-C-11 4548075 from_V250_up en-us v

A Appendix ................................................................................................................. 69

A.1 Contacting Customer Service.......................................................................69

A.2 Accessories ..................................................................................................70

A.2.1 ZBECSI60 connection adapter - Connection overview..................73

Glossary .................................................................................................................. 78

Index ....................................................................................................................... 81

1 | General HYDAC FILTER SYSTEMS GMBH

6 / 84 BeWa CSI-C-11 4548075 from_V250_up en-us

1 General

Before you use this product for the first time, read this manual

at least up to the chapter "Operation". If you would like to carry

out maintenance or troubleshooting, you can find the proce-

dure in the respective chapters.

The use and the handling of the product as well as its use are

not self-explanatory and are described in detail in this manual.

This manual will help you to use the product as intended, prop-

erly, effectively, and safely. Please refer to it every time you re-

quire specific details or actions.

Validity of this manual

The diagrams and visualizations in this manual are meant for

general illustration purposes. Therefore, representations and

functional options can deviate from the delivered product.

We reserve the right to modifications to the contents of this

manual without prior notice.

1.1 Target group of the manual

This manual was created for the following target group:

Target group Tasks

Owner Keep this manual and the applicable doc-

uments at the installation location of the

product and also for later use.

Ask the employees to read and follow the

manual and the associated documents, in

particular, the safety and warning instruc-

tions.

Additionally, please observe the product-

related instructions and requirements.

Operator, specialist

personnel:

Read, observe and follow this manual and

the associated documents, in particular,

the safety and warning instructions.

Tab.1: Target group

HYDAC FILTER SYSTEMS GMBH General | 1

BeWa CSI-C-11 4548075 from_V250_up en-us 7 / 84

1.2 Illustrations in the manual

You will find illustrations in this manual. You can find details re-

garding these in the following chapters.

1.2.1 Illustration on the title page

You will find the following information on the title page of this

manual:

Short name of the product

Product name

Operating and Maintenance Instructions

Document no.: 12345678

English (translation of original instructions)

Valid from:

- from s/no.

- ... ...

Fig.1:

Overview / labeling of the title page

1 Short name of the product / product name

2 Type of document

3 Language

4 Document no. / Index

5 Supplementary instructions regarding the validity of the

manual (optional)

1 | General HYDAC FILTER SYSTEMS GMBH

8 / 84 BeWa CSI-C-11 4548075 from_V250_up en-us

Please note that you can directly access information through

the directories. However, this does not release you from the

obligation to read this manual fully before commissioning.

The document no. with the index (4) is meant for identifying

and reordering the manual. The index is incremented every

time the manual is revised or changed.

The manual contains a table of contents, a list of tables and

figures, an index and a glossary.

1.2.2 Representation of requirements

These are absolutely required for carrying out a work activity

on the product and are marked with a check mark and are in

bold in the text.

An example for the representation of requirements:

ühe product is assembled and connected.

üThe product is switched off.

1. Switch the product on.

1.2.3 Representation of procedural instructions

In the case of procedural instructions, there are the two follow-

ing representations:

Procedural instructions with a fixed sequence

Procedural instructions, whose sequence must be complied

with without fail are listed with sequential numbering (1., 2., 3.,

etc.).

An example for procedural instructions with a fixed sequence:

1. Remove the transport securing device.

2. First fill the product.

3. Switch the product on.

HYDAC FILTER SYSTEMS GMBH General | 1

BeWa CSI-C-11 4548075 from_V250_up en-us 9 / 84

Procedural instructions with a random sequence

Procedural instructions that have a random sequence are

listed as bullet points (-).

An example of a procedural instruction with a random se-

quence:

– Clean the display.

– Rinse the product.

1.2.4 Representation of intermediate results/results

In the case of some activities, it is necessary to carry out work

steps with intermediate results and end results.

Intermediate results are the consequence of activities; they are

marked with an indented arrow.

End results represent the end of an activity and are repre-

sented with a flag.

An example for a procedural instruction with intermediate re-

sult and final result:

1. Switch the product on.

ðThe display lights up.

2. Press the button.

OThe product is now ready for use.

1 | General HYDAC FILTER SYSTEMS GMBH

10 / 84 BeWa CSI-C-11 4548075 from_V250_up en-us

1.2.5 Representation of warning/general safety

information

All the warning / general safety information in this manual are

highlighted with pictograms and signal words. The pictogram

and the signal word give you information of the risk level of the

danger.

Warning/General Safety Information, which is placed ahead of

each activity, are represented as follows:

CAUTION

Type and source of danger

Hazard symbol

Consequence of the danger

Measures to avert danger

►

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