Hydro-Control VI Installation Guide HD0455 Rev 1.9.0 7
Table of Contents
Chapter 1 Introduction........................................................................................................................... 13
1Introduction to the Hydro-Control VI........................................................................................... 13
2About this manual....................................................................................................................... 14
3Safety ......................................................................................................................................... 14
Chapter 2 Mechanical Installation......................................................................................................... 17
1Weight and Dimensions ............................................................................................................. 17
2Mounting and installation ........................................................................................................... 18
3Operating Temperature .............................................................................................................. 19
4OPTO modules........................................................................................................................... 19
5Memory Cards............................................................................................................................ 19
6Touch screen protective layer .................................................................................................... 20
Chapter 3 Electrical Installation............................................................................................................. 21
1Connector pin assignments........................................................................................................ 22
2Power Supply ............................................................................................................................. 24
3Communications......................................................................................................................... 24
4Interface modules....................................................................................................................... 24
5Expansion Board (Hydronix Part Number 0180)........................................................................25
6I/O Wiring Diagrams ................................................................................................................... 26
7Cables ........................................................................................................................................ 28
8USB Ports................................................................................................................................... 28
Chapter 4 Commissioning..................................................................................................................... 31
1Screen Navigation ...................................................................................................................... 31
2Menu Tree .................................................................................................................................. 31
3Basic Tests................................................................................................................................. 32
4Touch screen recalibration......................................................................................................... 35
5System Parameters.................................................................................................................... 36
6Sensor Configuration.................................................................................................................. 42
7Recipe Parameters..................................................................................................................... 46
Chapter 5 System Design ..................................................................................................................... 55
1Water Valves .............................................................................................................................. 55
2Flow Measurement..................................................................................................................... 57
3Retrofitting Systems ................................................................................................................... 58
4Mix Cycle Design........................................................................................................................ 62
Chapter 6 RS232 Interface ................................................................................................................... 69
1Port Settings ............................................................................................................................... 69
2RS232 Protocol Configuration.................................................................................................... 69
3RS232 Commands HC05/HC06 Formats .................................................................................. 70
Chapter 7 Remote Support ................................................................................................................... 85
1Remote support using Hydronix Hydro-Control VI support server............................................. 85
2Remote support using a custom server ..................................................................................... 86
3Configure the Hydro-Control to use a static IP address............................................................. 87
Chapter 8 Backup, Restore and Upgrade............................................................................................. 89
1The System and Data Cards and USB memory stick ................................................................89
2Backing up and Restoring .......................................................................................................... 90
3Upgrading the Hydro-Control ..................................................................................................... 91
Appendix A System Parameters Record .............................................................................................. 93
Appendix B Diagnostics ........................................................................................................................ 95
Appendix C Glossary ............................................................................................................................ 99
Appendix D Document Cross Reference ............................................................................................ 101
