HydroTherm GX Series Leitfaden

HydroTherm GXUM-1

'S ODEL G

I FO ATI ES UAL

Modulating, Direct Vent, Gas-Fired Condensing

Natural Or Propane

150,000 to 200,000 Btuh Input

Boilers

see note gama

Do not store or use gasoline or other flammable vapors and liquids in the vicinity of

this or any other appliance.

WHATTO DO IFYOU SMELL GAS:

•Do not try to light any appliance.

• Do not touch any electrical switch. Do not use any phone in your building.

• Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's

instructions.

• If you cannot reach your gas supplier, call the fire department.

Installation and service must be performed by a qualified installer, service agency or

the gas supplier.

CONSUMER: RETAIN THESE INSTRUCTIONS FOR FUTURE REFERENCE PURPOSES.

Note: ASME on the GX-200 only

HydroTherm _

IN UNITED STATES: 260 NORTH ELM ST. • WESTFIELD, MA 01085 •(413) 564-5515. FAX (413) 568-9613

IN CANADA: 5211 CREEKBANK RD.. MISSISSAUGA, ONT. L4W 1R3. (905) 625-2991 . FAX (905) 625-6610

www.hydrotherm.com

Page 2 GX USERS INFORMATION MANUAL

CAUTION: Should overheating occur or the gas

supply fail to shut off, do not turn off or disconnect

the electrical supply to the pump. Instead, shut off the

gas supply at a location external to the appliance.

Do not use this appliance if any part has been under

water. Immediately call aqualified service technician

to inspect the appliance and to replace any part of

the control system and any gas control that has been

under water.

CONDENSATE DRAIN

This unit produces water as a byproduct of combustion.

Much of this water condenses on the heat exchanger

and in the venting system. Condensate must be drained

from the boiler into a household drain as shown in

Figure 1.

Figure 1 Condensate Piping

3. Do not seal the opening between the condensate

pipe and the condensate drain pipe, Figure 1. In the

event of a blocked drain the opening will allow the

condensate to overflow and prevent the boiler from

flooding.

4. Never have the drain pipe higher than the hole in the

back cabinet, this will flood the boiler.

5. Never allow the drain to freeze or become blocked.

This will cause condensate to fill the combustion

chamber resulting in a no heat condition and damage

to the boiler.

6. NEVER use copper, steel, or galvanized piping in

the construction of the condensate system.

7. When a condensate pump is used or required, select

a pump that is designed for residential furnaces.

BOILER MAINTENANCE

CAUTION: Servicing, inspection and adjustment

must be done by a trained technician in accordance

with all applicable local and national codes.

Improper servicing or adjustment could damage

the boiler!

FROM BOILER

CONDENSATE

SIPHON--_ --CONDENSATE

DRAIN PIPE

MUST NOT BE

SEALED

DRAIN MUST NOT

EXCEED HEIGHT

OF HOLE IN

CABINET

BACK PANEL CONDENSATE TRAP

AND DRAIN

Note: Check with your municipality, or local gas

company to determine if disposal of combustion

condensate is permitted.

The following are important rules that must be followed

when constructing the condensate system:

1. Connect the condensate trap to the drain using

1/2 in, 13 mm, silicone, rubber, reinforced nylon, or

PEX tubing.

2. Do not use nylon tubing, as it will collapse, blocking

drainage. This could damage the boiler.

The boiler should be cleaned and inspected once a year,

before each heating season. Each month the entire vent

system must be thoroughly inspected for any signs of

blockage, damage or leaks. Immediately replace any

unsound vent system piping. Remove any foreign matter

in or near the vent and air intake terminals.

Examine all flue product carrying areas of the boiler and

it's burner to ensure continued safe operation. Ensure

that there is no deterioration from corrosion or other

means. Any unsound flue gas carrying com-ponent must

be replaced!

Ensure that the condensate removal system is sound

and working properly.

Page3 GXUSERSINFORMATIONMANUAL

FOR YOUR SAFETY READ BEFORE OPERATING

WARNING: if you do not follow these instructions e×actly, afire or e×plosion may result

causing property damage, personal injury or loss of life.

A. This appliance does not have a pilot. It isequipped • If you cannot reach your gas supplier, call the fire

with an ignition device which automatically lights department.

the burner. Do not try to light the burner by hand.

a. BEFORE OPERATING smell all around the

appliance area for gas. Be sure to smell next to

the floor because some gas is heavier than air

and will settle on the floor.

WHAT TO DO IFYOU SMELL GAS

Do not try to light any appliance.

Do not tough any electric switch; do not use any

phone in your building.

Immediately call your gas supplier from a neighbor's

phone. Follow the gas suppliers instructions.

C. Use only your hand to push in or turn the gas

control knob. Never use tools. If the knob will not

push in or turn by hand, don't try to repair it, call

a qualified service technician. Force or attempted

repair may result in a fire or explosion.

U. Do not use this appliance if any part has been

under water. Immediately call a qualified service

technician to inspect the appliance and to replace

any part of the control system and any gas control

that has been under water.

OPERATING INSTRUCTIONS

1. STOP! Read the safety information above. 5. Remove control access panel.

2. Turn off all electric power to the appliance.

3. Set the thermostat to lowest setting.

4. This appliance is equipped with an ignition device,

which automatically lights the burner. Do not try

to light the burner by hand!

MANIFOLD

PRESSURE _ GAS IN_

6. Turn the manual gas supply shut off valve clock-

wise _"4 k to the full "OFF" position.

7. Wait five (5) minutes to clear out any gas. Then

smell for gas, including near the floor. If you

then smell gas STOP! Follow "B" in the safety

information above. If you don't smell gas, go to

the next step.

8. Turn the manual gas supply shut off valve

counter-clockwise _ to"ON".

9. Replace control access panel.

10. Turn on all electric power to the appliance.

11. Set thermostat to desired setting.

12. If the appliance will not operate, follow the instruct-

tions "TO TURN OFF GAS TO APPLIANCE" and

call your service technician or gas supplier.

TO TURN OFF GAS TO APPLIANCE

1. Turn off all electric power to the appliance.

2. Set the thermostat to lowest setting.

3. Remove control access panel.

4. Turn the manual gas supply shut off valve clock-

wise _ to the full "OFF" position.

5. Replace control access panel.

HydroTherm

IN UNITED STATES: 260 NORTH ELM ST. •WESTFIELD, MA 01085 •(413) 564-5515. FAX (413) 568-9613

IN CANADA: 5211 CREEKBANK RD.. MISSISSAUGA, ONT. L4W 1R3. (905) 625-2991. FAX (905) 625-6610

www.hydrotherm.com

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