I-MO ISmart V4 Bedienungsanleitung

INSTRUCTION MANUAL

IMO iSmart V4

Intelligent Relay

IMO Precision Controls Ltd www.imopc.com

Contents

.............................................................................................................................................................................I

Summary of changes..................................................................................................................................................... Ⅴ

Chapter 1: Getting Started............................................................................................................................................... 1

Examination before Installation .............................................................................................................................. 3

Environmental Precautions ............................................................................................................................. 3

SMT Model Identification............................................................................................................................... 3

Quick Start Setup .................................................................................................................................................... 4

Install SMT Client Software ........................................................................................................................... 4

Connect Power to SMT smart relay ................................................................................................................ 4

Connect Programming Cable .......................................................................................................................... 5

Establish Communication ............................................................................................................................... 5

Write simple program...................................................................................................................................... 6

Chapter 2: Installation................................................................................................................................................... 10

General Specifications ...........................................................................................................................................11

Product Specifications........................................................................................................................................... 14

Mounting............................................................................................................................................................... 15

Wiring ................................................................................................................................................................... 17

Btype Indicator Light........................................................................................................................................... 19

Chapter 3: Program Tools ............................................................................................................................................. 20

PC Programming Software “SMT Client”............................................................................................................ 21

Installing the Software .................................................................................................................................. 21

Connecting the Software............................................................................................................................... 21

Start Screen ................................................................................................................................................... 21

Ladder Logic Programming Environment .................................................................................................... 22

Menus, Icons and Status Bar................................................................................................................. 23

Programming......................................................................................................................................... 24

Simulation Mode................................................................................................................................... 25

Establish Communication ..................................................................................................................... 25

Writing Program to smart relay............................................................................................................. 26

Online Monitoring/Editing.................................................................................................................... 27

Operation menu..................................................................................................................................... 28

HMI/TEXT............................................................................................................................................ 29

Program Documentation ....................................................................................................................... 33

Analog Output Set…............................................................................................................................. 35

3-Row/5-Row........................................................................................................................................ 36

Data Register Set…............................................................................................................................... 37

View menu ............................................................................................................................................ 39

FBD Programming Environment .................................................................................................................. 40

Menu, Icons and Status Bar .................................................................................................................. 40

Programming......................................................................................................................................... 41

Simulation Mode................................................................................................................................... 42

Online Monitoring/Editing.................................................................................................................... 42

Symbol and Parameters list................................................................................................................... 43

Memory Cartridge (sold separately) ..................................................................................................................... 45

LCD Display and Keypad..................................................................................................................................... 46

Keypad .......................................................................................................................................................... 46

Original Screen ............................................................................................................................................. 47

LCD Display Main Menu ............................................................................................................................. 50

RTC Daylight saving setting....................................................................................................................... 55

SMT system error ....................................................................................................................................... 59

Chapter 4: Parameter passing........................................................................................................................................ 60

SMT inner data type.............................................................................................................................................. 61

Passing parameter out of range ............................................................................................................................. 63

Chapter 5: Relay Ladder Logic Programming.............................................................................................................. 65

Common Memory Types....................................................................................................................................... 66

Specialty Memory Types....................................................................................................................................... 69

Output Instructions................................................................................................................................................ 70

Analog memory type............................................................................................................................................. 71

Timer Instruction................................................................................................................................................... 72

Counter Instructions.............................................................................................................................................. 80

Real Time Clock (RTC) Instructions .................................................................................................................... 90

Comparator Instructions........................................................................................................................................ 98

HMI Display Instructions.................................................................................................................................... 100

PWM Output Instruction (DC Transistor Output Models Only)......................................................................... 103

IO Link/Remote I/O Instruction (SMT-20Vxxx model only) ............................................................................. 106

MU (Modbus) (SMT-20Vxxx model only)......................................................................................................... 109

SHIFT (shift output).............................................................................................................................................116

AQ (Analog Output) ............................................................................................................................................117

AS (Add-Subtract) ...............................................................................................................................................119

MD (MUL-DIV) ................................................................................................................................................. 120

PID (Proportion- Integral- Differential).............................................................................................................. 121

MX (Multiplexer)................................................................................................................................................ 125

AR (Analog-Ramp)............................................................................................................................................. 126

DR (Data register)............................................................................................................................................... 130

Chapter 6: Function Block Diagram Programming .................................................................................................... 132

FBD Instructions................................................................................................................................................. 133

FBD system memory space................................................................................................................................. 134

Analog................................................................................................................................................................. 136

Analog Input ............................................................................................................................................... 136

Analog Output............................................................................................................................................. 137

Coil Block Instruction......................................................................................................................................... 138

HMI............................................................................................................................................................. 139

PWM function block (only transistor output version)................................................................................. 140

IO Link function block................................................................................................................................ 142

SHIFT function block ................................................................................................................................. 144

Logic Block Instructions..................................................................................................................................... 145

AND Logic Diagram................................................................................................................................... 145

AND (EDGE) Logic Diagram .................................................................................................................... 145

NAND Logic Diagram................................................................................................................................ 146

NAND (EDGE) Logic Diagram.................................................................................................................. 146

OR Logic Diagram...................................................................................................................................... 146

NOR Logic Diagram................................................................................................................................... 147

III

XOR Logic Diagram................................................................................................................................... 147

SR Logic Diagram ...................................................................................................................................... 147

NOT Logic Diagram ................................................................................................................................... 147

Pulse Logic Diagram................................................................................................................................... 148

BOOLEAN Logic Diagram ........................................................................................................................ 148

Function Block.................................................................................................................................................... 149

Timer Function Block ................................................................................................................................. 150

Common Counter function block................................................................................................................ 158

High Speed Counter Function Block (DC Version Only) ........................................................................... 164

RTC Comparator Function Block ............................................................................................................... 166

Analog Comparator Function Block ........................................................................................................... 171

AS (ADD-SUB) function block .................................................................................................................. 174

MD (MUL-DIV) function block ................................................................................................................. 175

PID (Proportion- Integral- Differential) function block.............................................................................. 176

MX (Multiplexer) function block................................................................................................................ 177

AR (Analog-Ramp) function block............................................................................................................. 178

Example: ..................................................................................................................................................... 181

DR (Data-Register) function block ............................................................................................................. 182

MU (Modbus) function block ..................................................................................................................... 183

Chapter 7: Hardware Specification ............................................................................................................................. 189

Normal Specification .......................................................................................................................................... 190

Product Specifications......................................................................................................................................... 191

Power Specifications........................................................................................................................................... 192

Normal model machine Specifications ....................................................................................................... 192

12V DC model Specifications..................................................................................................................... 193

24V AC model Specifications..................................................................................................................... 193

Power circuitry diagram.............................................................................................................................. 194

Input Specifications............................................................................................................................................. 195

100~240V AC model .................................................................................................................................. 195

24V AC model ............................................................................................................................................ 195

24V DC, 12 I/O model................................................................................................................................ 196

24V DC, 20 I/O model................................................................................................................................ 197

12V DC, 12 I/O model................................................................................................................................ 198

12V DC, 20 I/O model................................................................................................................................ 199

Output Specifications.......................................................................................................................................... 200

Output Port wiring notice.................................................................................................................................... 200

Light Load................................................................................................................................................... 200

Inductance Load.......................................................................................................................................... 201

Life of relay................................................................................................................................................. 201

Size diagram of SMT .......................................................................................................................................... 202

Chapter 8: 20 Points RS485 type Models Instruction ................................................................................................. 203

Communication function..................................................................................................................................... 204

Detail instruction................................................................................................................................................. 206

Remote IO function..................................................................................................................................... 206

IO Link Function......................................................................................................................................... 207

MU instruction (Modbus RTU master) ....................................................................................................... 209

Modbus RTU slave function ........................................................................................................................211

SMT Modbus protocol .................................................................................................................................211

Chapter 9: Expansion Module..................................................................................................................................... 213

Summarize .......................................................................................................................................................... 214

Digital IO Module............................................................................................................................................... 218

Analog Module ................................................................................................................................................... 222

Analog Input Module 4AI........................................................................................................................... 222

Temperature Input Module 4PT .................................................................................................................. 223

Analog Output Module 2AO....................................................................................................................... 224

Appendix: Keypad Programming ............................................................................................................................... 246

Appendix A: Keypad programming in Ladder mode.......................................................................................... 247

Appendix B: Keypad programming in Ladder FUNCTION BLOCK ................................................................ 251

Summary of changes

This user manual is modified by firmware V4.0 and SMT Client programming software V4.0. SMT V4.0 adds some

new functions with the firmware to strong SMT function. The upgrade content is shown as the 2 tables below

simply. More information about idiographic function to see function instruction.

Edit and Display

SMT V3.0

SMT V4

Ladder

300 lines

600 lines

FBD

260blocks

500blocks

LCD

4 lines * 16 characters

Contact and function block

input

output

SMT V3.0

SMT V4.0

Auxiliary relay M

63(M01~M3F)

127(M01~M7F)

Auxiliary relay N

63(N01~N3F)

127(N01~N7F)

temperature input

4(AT01~AT04)

analog output

4(AQ01~AQ04)

PWM

2(P01~P02, P01 adds PLSY mode)

P01~P02(PWM/PLSY)

HMI

31(H01~H1F)

Timer

Ladder: 31(T01~T1F)

FBD: 250(T01~TFA)

Ladder: 31(T01~T1F)

FBD: 250(T01~TFA)

Counter

Ladder: 31(C01~C1F)

FBD: 250(C01~CFA)

Ladder: 31(C01~C1F)

FBD: 250(C01~CFA)

RTC

Ladder: 31(R01~R1F)

FBD: 250(R01~RFA)

Ladder: 31(R01~R1F)

FBD: 250(R01~RFA)

Analog Comparator

Ladder: 31(G01~G1F)

FBD: 250(G01~GFA)

Ladder: 31(G01~G1F)

FBD: 250(G01~GFA)

Filter

Ladder: 31(F01~F1F)

FBD: 250(F01~FFA)

AS(Add-Sub)

NO NO

Ladder: 31(AS01~AS1F)

FBD: 250(AS01~ASFA)

Ladder: 31(AS01~AS1F)

FBD: 250(AS01~ASFA)

MD(Mul-Div)

Ladder: 31(MD01~MD1F)

FBD: 250(MD01~MDFA)

Ladder: 31(MD01~MD1F)

FBD: 250(MD01~MDFA)

PID

Ladder: 15(PI01~PI0F)

FBD: 30(PI01~PI1E)

Ladder: 15(PI01~PI0F)

FBD: 30(PI01~PI1E)

MX(Multiplexer)

Ladder: 15(MX01~MX0F)

FBD: 250(MX01~MXFA)

Ladder: 15(MX01~MX0F)

FBD: 250(MX01~MXFA)

AR(Analog Ramp)

Ladder: 15(AR01~AR0F)

FBD: 30(AR01~AR1E)

Ladder: 15(AR01~AR0F)

FBD: 30(AR01~AR1E)

DR(Data Register)

240(DR01~DRF0)

MU(MODBUS)

Ladder: 15(MU01~MU0F)

FBD: 250(MU01~MUFA)

Ladder: 15(MU01~MU0F)

FBD: 250(MU01~MUFA)

Block

B B

Logic function: BOOLEAN

260(B001~B260)The capability of

each block is alterable

, and the total

capability of block is 6000bytes

500(B001~B500)The capability of

each block is alterable

, and the total

capability of block is 10000bytes

External storage

PM04(3rd) can be used with all

version of SMT

SD CARD can be used with all

version of SMT

NET I/O

Ladder: 63(J01~J3F)

Ladder: 63(K01~K3F)

NAI

Ladder: 31(NAI 01~ NAI 1F)

NAQ

Ladder: 15(NAQ 01~ NAQ 0F)

Chapter 1: Getting Started 1

Chapter 1: Getting Started

Chapter 1: Getting Started ...............................................................................................................................................1

Examination before Installation...............................................................................................................................3

Environmental Precautions..............................................................................................................................4

ISMART Model Identification.........................................................................................................................5

Quick Start Setup.....................................................................................................................................................6

Install ISMART Client Software .....................................................................................................................6

Connect Power to ISmartrelay.........................................................................................................................6

Connect Programming Cable...........................................................................................................................7

Network connection setup ..............................................................................................................................7

Establish Communication ................................................................................................................................9

Write simple program ....................................................................................................................................10

Chapter 1: Getting Started 2

The iSmart Relay is an electronic device. For safety reasons, please carefully read and follow the paragraphs

with "WARNING" or "CAUTION" symbols. They are important safety precautions to be aware of while transporting,

installing, operating, or examining the ISMART Controller.

WARNING: Personal injury may result from improper operation.

CAUTION: The iSmart relay may be damaged by improper operation.

Precaution for Installation

Compliance with the installation instructions and the user manual is absolutely necessary. Failure to comply

could lead to improper operation, equipment damage or in extreme cases even death, serious bodily injury or

considerable damage to property.

When installing the open-board models, insure that no wiring or foreign materials can fall into the exposed

circuits and components. Damage to equipment, fire, or considerable damage to property could result.

Always switch off power before you wire, connect, install, or remove any module.

The wiring for the iSmart relay is open and exposed. For the open-board models, all electrical components are

exposed. For this reason, it is recommended the iSmart relay be installed in an enclosure or cabinet to prevent

accidental contact or exposure to the electrical circuits and components.

Never install the product in an environment beyond the limits specified in this user manual such as high

temperature, humidity, dust, corrosive gas, vibration, etc.

Precaution for Wiring

Improper wiring and installation could lead to death, serious bodily injury or considerable damage to property.

The ISmartrelay should only be installed and wired by properly experienced and certified personnel.

Make sure the wiring of the iSmart relay meets all applicable regulations and codes including local and

national standards and codes.

Be sure to properly size cables for the required current rating.

Always separate AC wiring, DC wiring with high-frequency switching cycles, and low-voltage signal wiring.

Precaution for Operation

To insure safety with the application of the iSmart relay, complete functional and safety testing must be

conducted. Only run the iSmart after all testing and confirming safe and proper operation is complete. Any potential

faults in the application should be included in the testing. Failure to do so could lead to improper operation,

equipment damage or in extreme cases even Death, serious bodily injury or considerable damage to property.

When the power is on, never contact the terminals, exposed conductors or electrical components. Failure to

comply could lead to improper operation, equipment damage or in extreme cases even death, serious bodily injury or

considerable damage to property.

It is strongly recommended to add safety protection such as an emergency stop and external interlock circuit in

case the iSmart relay operation must be shut down immediately.

Chapter 1: Getting Started 3

Examination before Installation

Every iSmart relay has been fully tested and examined before shipment. Please carry out the following

examination procedures after unpacking your iSmart relay.

• Check to see if the model number of the ISMART matches the model number that you ordered.

• Check to see whether any damage occurred to the ISMART during shipment. Do not connect the iSmart relay to the

power supply if there is any sign of damage.

Contact IMO Precision Controls Ltd if you find any abnormal conditions as mentioned above.

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