ICE COBOTICS ICE USA i20NBL Programmierhandbuch
Operator & Parts Manual
www.ice4usa.com
8130060
REV.0 (03-201 )
2 ICE i20NBL / i20NBTL / i20NBTL-OB / i24BTL
OPERATOR MANUAL
HOW TO ORDER PARTS
Only use ICE Company supplied or equivalent parts. Parts and supplies may be ordered
online,by phone, by fax or by mail.
1. Identify the machine model.
2. Identify the machine serial number from the data label.
3. Ensure the proper serial number is used from the parts list.
4. Identify the part number and quantity.
Do not order by page or reference numbers.
5. Provide your name, company name, customer ID number,billing and shipping address,
phone number and purchase order number.
Model No.
Serial No.
Machine Options
Sales Rep.
Sales Rep. Phone No.
Customer ID Number
Installation Date
READ OPERATOR MANUAL CAREFULLY!
ICE Company Limited
XiangShi Road LiaoBu DongGuan GuangDong China
Tel: 0769 - 81869000
Fax:0769 - 81863000
Specifications and parts are subject to change without notice.
IMPORTANT:
your warranty card.
PROTECT THE ENVIRONMENT
Please dispose of packaging materials,old machine components
environmentally safe way according to local waste disposal regulations.
Always remember to recycle.
3 ICE i20NBL / i20NBTL / i20NBTL-OB / i24BTL
OPERATOR MANUAL
SAFETY PRECAUTIONS......................................................................................................4
MACHINE COMPONENTS...................................................................................................5
PANEL COMPONENTS........................................................................................................6
i-synergyTM INTRODUCTION.................................................................................................7
MACHINE SETUP & INSTALLATION....................................................................................7
MACHINE OPERATION.................................................................................................8
WHILE OPERATING MACHINE..........................................................................................8
TANK DRAINING..................................................................................................................9
BATTERY CHARGING.........................................................................................................9
PREVENTATIVE MAINTENANCE......................................................................................10
FAULT CODE & SOLUTION................................................................................................11
BASIC TROUBLESHOOTING............................................................................................12
TECHNICAL SPECIFICATION............................................................................................13
PARTS LIST...................................................................................................................14-46
WEAR AND TEAR PARTS..................................................................................................47
WIRING DIAGRAM........................................................................................................48-49
TABLE OF CONTENTS
4 ICE i20NBL / i20NBTL / i20NBTL-OB / i24BTL
OPERATOR MANUAL
SAFETY PRECAUTIONS
This machine is intended for commercial use. It
indoor environment and is not constructed for any
other use. Only use recommended accessories.
All operators shall read, understand and
exercise the following safety precautions:
1. Do not operate machine:
-Unless trained and authorized.
-Unless you have read and understand the
operators manual.
-
-If not in proper operating condition.
-In outdoors areas.
2. Before starting machine:
-Make sure all safety devices are in place
and operate properly.
3. When using machine:
-Go slow on inclines and slippery
surfaces.
-Follow all safety guidelines.
-Be very careful when using the machine in
reverse.
-Reduce speed when turning.
-
to operating it.
-Never allow children to play on or
around.
-Do not operate on inclines that exceed 5%
(3°).
4. Before leaving or servicing machine:
-Stop on level surface.
-Turn off machine.
5. When servicing machine:
-Read operators manual thoroughly prior to
operating or servicing this machine.
-Use manufacturer supplied or approved
replacement parts.
-Secure machine with wheel blocks prior to
jacking the machine up.
-Use approved jack or hoist to safely elevate
the machine.
-Disconnect batteries prior to working on
machine.
-
clothing while servicing machine.
WARNING: Fire or Explosion Hazard.
battery compartment open when charging.
WARNING: Flammable materials can
WARNING: Flammable materials or
Do not pick up.
5 ICE i20NBL / i20NBTL / i20NBTL-OB / i24BTL
OPERATOR MANUAL
MACHINE COMPONENTS
1. Control Handle
2. Control Handle Start Bail
3. i-synergyTM, ID card scanning area
4. Recovery Tank Support Stand
5. Vacuum Motor, 24VDC
6. Lithium-ion Batteries
7. Bucket Fill Port/ Clean-Out Port
8. Solution Tank
9. LED Light
10. Motor Hub Lock Pin (Disk Models)
11. Scrub Head Assembly
12. Scrub Head Skirt
13. Wheels, 8 Inch
14. Caster, 3.15 Inch
15. Caster, 2 Inch, Squeegee Blade Adjustment
16. i-SYNERGY decal
17. ICE Logo
18. Hose Fill-Port
19. Squeegee Storage Bracket
20. Control panel (see Panel components)
21. Emergency Stop Button (Drive Models)
22. Main controller breaker
23. On-board battery charger / Window
24. Solution Tank Level / Drain Hose
25. Heavy Down Pressure Lever
26. Scrub Head Lift Pedal
27. Bumper Rollers
28. Squeegee Assembly
29. Squeegee Vacuum Hose
30. Filter Assembly
31. Ball Valve
32. Cargo Mesh Bag
33. Squeegee Lift Lever
34. Power cord, on-board Battery charger
35. Recovery Tank Drain Hose
36. Recovery Tank
37. Recovery Tank Cover
12345
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14
13
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21
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23
24
25
26
27
28
31
32
33
34
35
29
30
36
37
6 ICE i20NBL / i20NBTL / i20NBTL-OB / i24BTL
OPERATOR MANUAL
PANEL COMPONENTS
1. Fault indicator
2. Battery meter
3. Brush motor indicator
4. LED display screen
5.
6.
7.
8. Fault message display area
9. Vacuum motor indicator
10. Vacuum motor switch
11. Fault code
12. Timer
13. Speed control button (-)
14. Speed indicator
15.
2
3
1
5
67
9
10
8
11
12
2
3
1
10
13
15
9
12
11
7
5
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14
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4
7 ICE i20NBL / i20NBTL / i20NBTL-OB / i24BTL
OPERATOR MANUAL
i-synergyTM collects operational data from
cleaning machines and transmit the information
to ICE’s server. The ICE server generates daily
reports and send them to designated end users
by email. From these reports, end users will
have information about machines’ usage and
Besides, i-synergyTM also collects data on
lithium-ion battery, vacuum motor, brush
deck motor, transaxle, and other electrical
components at least once every minute when
the machine is in use and even during battery
charging.
i-synergyTM
to the ICE server in case of any malfunction.
ICE maintenance personnel will receive a
SMS within minutes from the ICE server for
immediate servicing.
UNCRATING MACHINE
Be sure and check packing carton for any damage.
Immediately report any damage to carrier. Check
the contents of package to ensure that the
following items are included:
Machine
Lithium-ion Batteries
Squeegee assembly
Battery Charger
Pad Driver
INSTALLING BATTERIES
The machine uses the Lithium-ion batteries,
the batteries are already in the machine upon
delivery; However you will need to connect the
Lithium ion batteries to the machine.
WARNING: Fire or Explosion Hazard.
battery compartment open when charging.
1. Turn off the machine.
2. Open recovery tank to gain access to battery
compartment.
3. Carefully place the Lithium-ion batteries into the
compartment. Place the battery brace at the
rear of the batteries.
DO NOT DROP BATTERIES INTO
COMPARTMENT!
4. Plug the batteries connector to the machine
adaptor, connect machine i-synergyTM COM
port with the batteries.
MACHINE SET UP
PRE-OPERATION CHECKS
1. Sweep or dust mop the surface to be cleaned.
2. Check battery meter to make sure batteries are
fully charged. (See BATTERY CHARGING)
3. Check that squeegee is properly installed.
4. Check that brush / pad is properly installed.
INSTALLING PAD DRIVER OR BRUSH
1. Ensure that the machine is turned off.
2. Step down on the scrub head lift pedal (see
machine components, item #26) to raise the
3.
pad to the pad driver surface.
4. Turn the brush motor hub until the slot with the
spring clip is visible through the scrub head
window.
5. Mount the pad driver or brush to the brush
motor hub by lining up the three studs with the
three holes in the brush motor hub. Once in the
holes, rotate the driver toward the spring clip to
lock the pad driver into place.
If necessary, press down on the motor hub lock
pin (see machine componts, item # 10)to lock
motor hub in place.
6. For Orbital head Model i20NBTL-OB, you need to
attach a rectangular, 20in(508mm)×14in(356mm)
Pad to the Orbital Pad driver. align the pad to the
Orbital pad driver, press from front-to-back and
side to side to alignment.
MOUNTING THE SQUEEGEE ASSEMBLY
1. Lift the squeegee lift lever (see machine
components, item #33)to the upward position.
2. Mount the squeegee assembly to the squeegee
pivot bracket. make sure the knobs are
completely seated into the slots before securing
knobs.
3. Connect the vacuum hose to the squeegee
assembly. Loop the hose by using the hose clip
provided.
4. Check the squeegee blades for proper
adjustment.
i-synergyTM INTRODUCTION
8 ICE i20NBL / i20NBTL / i20NBTL-OB / i24BTL
OPERATOR MANUAL
FILLING THE SOLUTION TANK
machine components, item #18) at the rear of
components, item #7)located under the recovery
sure that the recovery tank is empty.
Fill the solution tank to the "60L" level on the
solution tank sight gauge. When using the bucket
NOTE:
materials into solution tank. this can cause an
cleaning chemicals. Contact your janitorial
supply distributor for recommendations on
proper chemicals.
WARNING: Do not operate machine
unless you have read and understand this
manual.
1.
lowering the squeegee lift lever(see machine
components, item #33).
2.
on the scrub head lift pedal(see machine
components, item #26).
3. Swiping the ID card (see machine components,
item #3) to turn on the machine.
4. Check the battery meter (see Panel
components, item #2), if the battery is very low,
there will be a Fault code & message on the
LED display screen(see Fault code section),
and the Fault indicator will blink continuously
accompany an audible alarm. please DO NOT
continue to operate the machine and recharge
the batteries immediately.
5.
control button (see Panel components, item #6,
the control handle bail is pulled.
6. Turn on the vacuum motor switch(see Panel
components, item #10).
7. i20NBL: Pull the control handle bail(see
machine components, item #2) backwards to
start scrubbing by moving the machine forward.
The drive model i20NBTL / i24BTL: Pull the
control handle bail(see machine components,
item #2) backwards to start scrubbing. The
machine will automatically propel forward.
To reverse the drive model, simply push the
control handle bail forward. the speed can be
adjusted, Adjust the speed control button (see
Panel components, item #13, 15) to a desired
scrubbing speed.
NOTE:
8. When more brush pressure is needed for heavily
soiled areas simply lift the down pressure
lever(see machine components, item #25).
9. To stop scrubbing, release the control handle
bail, raise the scrub head and the squeegee
assembly.
WARNING: Fire Or Explosion Hazard. Do
Not Pick Up Flammable Materials Or Reactive
Metals.
1. Go slow on inclines and slippery surfaces. Do
not operate the machine on inclines that exceed
5% (3°).
2. Do not keep the machine in the same position
with pad / brush spinning, keep the machine
3. If the squeegee assembly leaves streaks on the
the blades down with a damp cloth. Pre-sweep
4. Pour a recommended defoamer into the
recovery tank if excessive foam appears.
WARNING: Do not allow foam to enter
damage will result. Foam will not activate the
5. Occasionally check the battery meter(see Panel
components, item #2). when the bettery is very
low, stop scrubbing and recharge the batteries.
WARNING: When battery is very low, do
not continue to operate the machine. Battery
damage may result.
6. When the solution tank runs empty, raise the
down and continue to vacuum until all the dirty
water is picked up.
NOTE: See TANK DRAINING
MACHINE OPERATION
WHILE OPERATING MACHINE
9 ICE i20NBL / i20NBTL / i20NBTL-OB / i24BTL
OPERATOR MANUAL
CIRCUIT BREAKER
The machine is equipped with a resettable circuit
breaker(see machine components, item #22) to
protect the Main controller. If the circuit breaker
should trip, it can't be reset immediately. You must
allow the Controller to cool down and then you can
manually reset the circuit breakers.
NOTE:
HOUR METER
The hour meter (see Panel components, item
#12) records the number of total hours the brush
motor has been powered on. Use the hour meter
to determine when to perform recommended
maintenance procedures and to record service
history.
TANK DRAINING
1. Turn the machine off.
2. With the squeegee and scrub head in their "up"
position, transport machine to approved area for
draining tank(s).
DRAINING THE RECOVERY TANK
solution tank, the recovery tank should be drained
and cleaned.
WARNING: If the recovery tank is not
drained when the solution tank has been
off screen and cause damage to the vacuum
motor.
1. While holding the drain hose (see machine
components, item #35) upward, remove the cap
and lower hose to drain.
2. Open the recovery tank cover and rinse out the
tank. Use a rag to remove any excess dirt.
3.
located in the recovery tank .
DRAINING THE SOLUTION TANK
Any time scrubbing operation is completed, the
solution tank should be drained and cleaned.
1. Pull the solution tank level hose(see machine
2.
machine components, item #30) to drain the
up it if necessary.
3. Rinse the solution tank with clean water after
every use. This will help prevent chemical
buildup and clogging of the solution lines.
4. After rinsing out the tank, securely reconnect
position.
WARNING: Fire Or Explosion Hazard.
Keep Sparks and Open Flame Away. Keep
Battery Compartment Propped Open When
Charging.
Only use ICE supplied or approved batteries
charger, use unapproved charger may cause
damage to the batteries and machine.
Applicable to charging Lithium-ion batteries
Automatic shut off circuit
Output current of 15 Amps
Output voltage of 24 volts
1. Place machine in a well ventilated area.
2. Turn the machine off.
3. Connect the charger's AC power supply cord
(see machine components, item #34)to a
properly grounded receptable.
4. Prop up the recovery tank by the support
stand (see machine components, item #4) for
ventilation when charging.
5. The charger will automatically begin to charge
and will automatically shut off once the batteries
are fully charged.
6. Upon completion of charging, disconnect the
AC power supply cord.
BATTERY CHARGING
10 ICE i20NBL / i20NBTL / i20NBTL-OB / i24BTL
OPERATOR MANUAL
WARNING: Before performing any
maintenance on the machine, be sure that
the power is turned off, or the batteries are
disconnected!
WARING: Repairs are to be completed
by Authorized service centers only. Any repairs
completed by unauthorized persons will avoid
the warrenty.
DAILY MAINTENANCE
1. Remove pad driver/ brush and clean with
approved cleaner.
2. Drain recovery and solution tanks completely
and rinse out with clean water. Visually check
the recovery tank for debris and clean out as
necessary.
3.
it down with a damp towel. Be sure to store the
squeegee in the up position.
4.
out with clean water.
5. Clean machine with an approved cleaner and a
damp towel.
6. Recharge the batteries.
7. Check the condition of the squeegee blade
wiping edge, rotate blade if worn.
MONTHLY MAINTENANCE
1. Clean the battery tops to prevent corrosion.
2. Check for loose battery cable connections.
3. Inspect and clean the recovery tank cover seal.
Replce it if damaged.
4. Lubricate all grease points and pivot points with
silicon spray and approved grease.
5. Check the machine for loose nuts and bolts.
6. Check the machine for leaks.
ORBITAL HEAD MAINTENANCE
For Orbital head, you should have checked the
eight isolators located in the Orbital head every 300
hours.
1.
isolators by looking through the opening in the
Orbital head and checking for wear or damage
to four isolators in the front and four in the rear
of the Orbital head. The locations of the isolators
are show below.
2. If any of the eight isolators show signs of wear,
degradation or damage, contact your local
distributor to replace all eight isolators.
MACHINE STORAGE
1. Always store the machine indoors.
2. Always store the machine in a dry area.
3. Always store the machine in its upright position.
4. Always store the machine with the pad driver/
5. Always store the machine with the squeegee
6. If storing in an area which may reach freezing
machine prior to storage. Any damage caused by
freezing temperatures will not be covered by the
warranty.
7. Drain the recovery tank.
8.
PREVENTATIVE MAINTENANCE
Dieses Handbuch passt für folgende Modelle
3
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