Ice IS1100L Programmierhandbuch

Operator & Parts Manual

Ride-on Auto Sweeper

www.icecompanies.com

7000704U

REV.01(08-2018)

iS1100L

INTELLIGENT CLEANING EQUIPMENT

www.icerental.com

HOW TO ORDER PARTS

Only use ICE Company supplied or equivalent parts. Parts and supplies may be ordered

online,by phone, by fax or by mail.

1. Identify the machine model.

2. Identify the machine serial number from the data label.

3. Ensure the proper serial number is used from the parts list.

4. Identify the part number and quantity.

Do not order by page or reference numbers.

5. Provide your name, company name, customer ID number,billing and shipping address,

phone number and purchase order number.

Model No.

Serial No.

Machine Options

Sales Rep.

Sales Rep. phone no.

Customer ID Number

Installation Date

READ OPERATOR MANUAL MANUAL CAREFULLY

ICE Company Limited

XiangShi Road, LiaoBu, DongGuan, GuangDong, China

Tel:0769-8186 9000

Fax:0769-8186 300

PROTECT THE ENVIRONMENT

Please dispose of packaging materials,old machine components

such as batteries, hazardous fluids, including antifreeze and oil,

in an environmentally safe way according to local waste disposal

regulations.

Always remember to recycle.

& return your warranty card.

ICE iS1100L 1

TABLE OF CONTENTS

SAFETY PRECAUTIONS............................................................................................................... 2-3

MACHINE COMPONENTS ...................................................................................................................... 4-8

SPECIFICATIONS ......................................................................................................................................... 9

WIRING DIAGRAM ................................................................................................................................. 10-11

OPERATION .................................................................................................................................................. 12

BATTERY CHECK ON A NEW MACHINE ....................................................................................................... 12

SWEEPING AND BRUSH INFORMATION ...................................................................................................... 13

STARTING AND STOPPING THE MACHINE ...................................................................................................14

MACHINE OPERATION ....................................................................................................................................15

HOPPER EMPTYING ........................................................................................................................................15

AFTER USING THE MACHINE .........................................................................................................................15

PUSHING/TOWING THE MACHINE .................................................................................................................15

MACHINE STORAGE .......................................................................................................................................15

FIRST PERIOD OF USE ...................................................................................................................................15

MAINTENANCE ............................................................................................................................................ 16

SCHEDULED MAINTENANCE TABLE .............................................................................................................16

MAIN BRUSH HEIGHT CHECK AND ADJUSTMENT........................................................................................17

MAIN BRUSH REPLACEMENT ........................................................................................................................18

SIDE BRUSH HEIGHT CHECK AND ADJUSTMENT .......................................................................................19

SIDE BRUSH REPLACEMENT..........................................................................................................................19

DUST FILTER CLEANING AND INTEGRITY CHECK ......................................................................................20

SKIRT HEIGHT AND OPERATION CHECK ..................................................................................................... 21

BATTERY CHARGING ......................................................................................................................................22

FUSE CHECK/REPLACEMENT.........................................................................................................................23

ALARMS&TROUBLESHOOTING ...........................................................................................................24

SCRAPPING ...................................................................................................................................................... 24

PARTS LIST...... ............................................................................................................................................. 25

CHASS ASSEMBLY............................. .........................................................................................................25-26

BODY ASSEMBLY.........................................................................................................................................27-29

MAIN BRUSH ASSEMBLY ...........................................................................................................................30-32

RIGHT SIDE BROOM ASSEMBLY ..............................................................................................................33-34

LEFT SIDE BRUSH ASSEMBLY...................................................................................................................35-36

STEERING ASSEMBLY ...............................................................................................................................37-41

FRONT WHEEL ASSEMBLY ...................................................................................................................... 42-43

PEDAL ASSEMBLY ......................................................................................................................................44-45

DRIVE ASSEMBLY........................................................................................................................................46-47

SKIRTS ASSEMBLY............................. .........................................................................................................48-49

DUST CONTROL ASSEMBLY.......................................................................................................................50-51

HOPPER ASSEMBLY ...................................................................................................................................52-53

ELECTRONIC BOX ASSEMBLY ..................................................................................................................54-55

BATTERY GROUP.........................................................................................................................................56-57

ACCESSORIES........... .................................................................................................................................58-59

WEAR&TEAR PARTS ..................................................................................................................................... 60

2 ICE iS1100L

OPERATOR

SAFETY PRECAUTIONS

The following symbols indicate potentially dangerous situations. Always read this information

carefully and take all necessary precautions to safeguard people and property.

The operator’s cooperation is essential in order to prevent injury. No accident prevention

operation. Most of the accidents that may occur in a factory, while working or moving around,

are caused by failure to comply with the simplest rules for exercising prudence. A careful

and prudent operator is the best guarantee against accidents and is essential for successful

completion of any prevention program.

SYMBOLS

DANGER!

It indicates a dangerous situation with risk of death for the operator.

WARNING!

It indicates a potential risk of injury for people or damage to objects.

CAUTION!

It indicates a caution or a remark related to important or useful functions. Pay careful attention to

the paragraphs marked by this symbol.

NOTE :

It indicates a remark related to important or useful functions.

GENERAL INSTRUCTIONS

Specic warnings and cautions to inform about potential damages to people and machine are

shown below.

DANGER!

- Before performing any maintenance, repair, cleaning or replacement procedure

disconnect the battery connector, remove the ignition key and engage the parking

brake.

- This machine must be used by properly trained operators only. Children or disabled

people cannot use this machine.

- Sharp turns must be made at slowest possible speed.Avoid abrupt turns on incline.

- Keep the batteries away from sparks, ames and incandescent material. During the

normal operation explosive gases are released.

- Do not wear jewels when working near electrical components.

- Do not work under the lifted machine without supporting it with safety stands.

- When working under the open hood, ensure that it cannot be closed by accident.

powders, liquids or vapors. This machine is not suitable for collecting dangerous

powders.

ICE iS1100L 3

OPERATOR

WARNING!

- Carefully read all the instructions before performing any maintenance/repair procedure.

-Take all necessary precautions to prevent hair, jewels and loose clothes from being caught by the

machine moving parts.

- Before using the battery charger, ensure that frequency and voltage values, shown on the machine

serial number plate, match the electrical mains voltage.

- Do not pull or carry the machine by the battery charger cable and never use the battery charger

cable as a handle. Do not close a door on the battery charger cable, or pull the battery charger cable

around sharp edges or corners. Do not run the machine on the battery charger cable. Keep the

battery charger cable away from heated surfaces.

- Do not charge the batteries if the battery charger cable or the plug are damaged. If the battery

charger cable is damaged, contact ICE Service Center.

plugged in. Before performing any maintenance procedure, disconnect the battery charger cable from

the electrical mains.

- To avoid any unauthorized use of the machine, remove the ID card

- Do not leave the machine unattended without being sure that it cannot move independently.

- Do not use the machine on slopes with a gradient exceeding the specications.

- Use only brushess supplied with the machine and those specied in the Opeartion Manual. Using

other brushes could reduce safety.

- Before using the machine, close all doors and/or covers.

- Do not use the machine in excessively dusty areas.

- Do not wash the machine with direct or pressurised water jets, or with corrosive substances.

paragraph).

- While using this machine, take care not to cause damage to other people, and children especially.

- The machine storage temperature must be 32°F to 104°F (0°C to +40°C).

- The machine working temperature must be 32°F to 104°F (0°C to +40°C).

- The humidity must be between 30% and 95%.

- Always protect the machine against the sun, rain and bad weather, both under operation and inactivity

condition. Store the machine indoors, in a dry place. This machine must be used in dry conditions, it

must not be used or kept outdoors in wet conditions.

- Do not use the machine as a means of transport, or for pushing/towing.

- This machine cannot be used on roads or public streets.

- Do not tamper with the machine safety guards.

- Follow the routine maintenance procedures scrupulously.

- In case of machine malfunctions, ensure that these are not due to lack of maintenance. Otherwise,

request assistance from the authorised personnel or from an authorised Service Center.

- If parts must be replaced, require ORIGINAL spare parts from an Authorised Dealer or Retailer.

- To ensure machine proper and safe operation, the scheduled maintenance shown in the relevant

chapter of this Manual must be performed by the authorised personnel or by an authorised Service

Center.

- The machine must be disposed of properly, because of the presence of toxic-harmful materials

(batteries, oils, etc.), which are subject to standards that require disposal in special centres (see the

Scrapping chapter).

4ICE iS1100L

OPERATOR

MACHINE COMPONENTS

1. Steering wheel

2. Speed control pedal

3. Front skirt lifting pedal

4. Can holder

5. Body

7. Front steering wheel

8. Right side brush

9. Left side brush

10. Main brush

11. Left side skirt

12. Right side skirt

13. Front skirt

14. Rear skirt

15. Emergency push-button

Press it in case of emergency to stop

all the machine functions. To deactivate

the emergency push-button, turn it in the

direction shown by the arrow.

16.Left cover (to be opened for performing

maintenance procedures only)

17. Cover nuts

18. Flashing light (always on when the ignition

key is turned to “I”)

19. Driver’s seat with safety microswitch

20. Seat longitudinal position adjusting lever

21. Led light

22. Working light (optional)

23. Right side brush height adjusting knob

24. Left side brush height adjusting knob

25. Machine lifting anchors

26. Front bumper

27. Body opening handles

1113

18 19

22 20

26 25

27a

ICE iS1100L 5

OPERATOR

MACHINE COMPONENTS (Continues)

28. Hopper (empty it when it is full)

29. Hopper fastening hook

30. Hopper handle

31. Exhaust hole

32. Hopper wheel

33. Right cover (for main broom removal)

34. Door knobs

35. Tool Holder

37. Cover knobs

38. Internal containers with handle for dumping

39. Serial decal

28 29

6 ICE iS1100L

OPERATOR

MACHINE COMPONENTS (Continues)

46. Electrical component box

47. Electrical component cover

48. Machine connector

49. Main broom height adjusting knob

50. Vacuum Fan cover

51. Vacuum fan

40. Body rope

41.Li_ion batteries or optional gel batteries

(GEL)

42. Battery connection diagram

43. Battery caps (for WET batteries only)

44. Battery connector

45. Battery container

ICE iS1100L 7

OPERATOR

MACHINE COMPONENTS (Continues)

Electrical component box

56. Lamellar fuse box

57. Electronic battery charger

58. Charged battery warning light

59. Electrical component box

59a. Lamellar fuse box cover

52. Drive system electronic board

53. Drive system malfunction led. If the led

is on, the drive system is operating, if the led

ashes, the drive system is malfunctioning

54. Pillar

55. Main fuse

57 58

54 55 56 59

59a

8iCE IS1100L

OPERATOR

MACHINE COMPONENTS (Continues)

CONTROL PANEL

60. Cover, Steering wheel

61. Steering wheel

62. LCD display screen.

63. Speed increasing switch

64. Speed deincreasing switch

65.Backward direction switch,Buzzer indicates

if backward direction is active(buzzer on) or

66. Buzzer enable switch

67. Vacuum enable switch

68. Filter shaker switch

69. Left and right side brush lifting/lowering lever

70. Switch (working light)

71. i-synergyTM,ID card scanning area(when it

turns the machine off and disables all functions;

when turned on, it enables all machine functions;

72. Main broom lifting/lowering lever

73. Panel fastening screws

ACCESSORIES/OPTIONS

In addition to the standard components, the machine can be equipped with the following accessories/options,

according to the machine specic use:

– Main and side brooms with harder or softer bristles

– Working light

– Skirts of various materials

– Protective roof

For further information concerning the optional accessories, contact an authorised Retailer.

69 70 71

At power on, the display shows: battery voltage, hourmeter and software release

(for about 1 second). Then system instantaneous conditions are shown: active

functions, battery charge, active alarms…

BATTERY LEVEL INDICATOR

The battery level indicator shows the charge

level of the batteries with a segmented display.

When the batteries are fully charged,all the

segments are lit ,As the batteries discharge,the

The batteries should be recharged when only

one degment displays.At this point, the battery

icon will begin flashing,and sweeping and

vacuum will automatically shut off to alert the

operator of the battery condition.

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