Ideal Boilers Buccaneer GT 5 Leitfaden

Buccaneer G.T.

Installation, Assembly and Servicing

Oil or Dual Gas Fired Boilers

CAUTION. To avoid the possibility of injury during the installation, servicing or cleaning of this

appliance care should be taken when handling edges of sheet steel components.

Assembly and Installation Instructions for Ideal Buccaneer GT Oil, Gas or Dual Fired heating boilers should be read

in conjunction with the general technical data tables enclosed and any other technical publication supplied with the

burner.

GENERAL

CONTENTS

Boiler Models/Packing ..................................................4

Installation ......................................................................5

Levelling/Dimensional info ............................................6

Chimney connection ......................................................7

Connection......................................................................8

Control Panel..................................................................9

Commissioning.............................................................12

Boiler Maintenance ......................................................14

Precautions...................................................................15

Characteristics Table ...................................................16

Main Dimensions..........................................................17

Exploded Views ............................................................18

Assembly Instructions .................................................21

INTRODUCTION

THE TECHNICAL INSTRUCTIONS FOR THE INSTALLATION

OF THE BOILER MUST BE SCRUPULOUSLY RESPECTED,

OTHERWISE THE WARRANTY MAY BE CANCELLED.

DUTY

The range of boilers is suitable for: combined indirect pumped

domestic hot water and central heating systems; independent

indirect pumped domestic hot water or central heating

systems.

Fully pumped systems may be open vented or sealed.

The range of boilers is NOT suitable for:

1. Gravity DHW systems.

2. Gravity heating systems.

3. Direct domestic hot water supply.

GAS SAFETY (INSTALLATION AND USE)

REGULATIONS, 1994

It is law that all gas appliances are installed and serviced by a

CORGI registered installer in accordance with the above

regulations. Failure to install appliances correctly could lead to

prosecution. It is in your own interest, and that of safety, to

ensure the law is complied with.

The installation of the boiler MUST also be in accordance with

the latest l.E.E Wiring Regulations, local building regulations,

bye-laws of the local water authority, the building regulations

and the Building Standards (Scotland) and any relevant

requirements of the local authority.

Detailed recommendations are contained in the following

British Standard Codes of Practice:

BS. 6891 Low pressure installation pipes.

BS. 6798 Installation of gas fired hot water boilers of rated

input not exceeding 60 kW.

BS. 5449 Forced circulation hot water systems.

BS. 5546 Installation of gas hot water supplies for

domestic purposes (2nd Family Gases)

BS. 6644 Ventilation (for gas appliances of rated input

exceeding 60 kW)

BS. 5440:2 Ventilation (for gas appliances of rated input not

exceeding 60 kW)

Buccaneer GT Range - Installation

FOUNDATION

The boiler must stand on a non-combustible floor

(i.e. concrete or brick) which must be flat, level and of a

suitable load bearing capacity to support the weight of the

boiler (when filled with water) and any ancillary equipment.

If the boiler is mounted on a plinth then the dimensions must

exceed the plan area of the boiler by at least 75mm on each

side

Buccaneer GT Range - Installation 3

GENERAL

4Buccaneer GT Range - Installation

1 BOILERS CONCERNED BY THIS DOCUMENT

The Buccaneer GT range of boilers is a range of automatic

hot water boilers connected to a conventional flue to be

fitted with an independent burner using oil or gas.

UIN ANA No. Item Pack Number Buccaneer

34 5

138495 0 Boiler Body (3 section) IC1 1

138496 7 Boiler Body (4 section) IC2 1

138497 4 Boiler Body (5 section) IC3 1

138498 1 Jacket pack (3 section) IC4 1

138499 8 Jacket pack (4 section) IC5 1

138500 1 Jacket pack (5 section) IC6 1

138501 8 Control panel IC7 1 1 1

Options

138502 5 Hours run meter (optional) IC8 1 1 1

PACKING

Before installing your boiler, you can check with the table

below to see if you do indeed have all of the component

packages. For the optional equipment that may be fitted to

these boilers, see the current price list.

Assembled boiler bodies:

GENERAL

Buccaneer GT Range - Installation 5

2 INSTALLATION OF THE BOILER

The minimum dimensions indicted on the following drawing

must be respected to ensure good access around the boiler.

Remark: To allow the inlet of the combustion air, the boiler

room must be adequately ventilated, the section and the

location of which must comply with local recommendations.

VENTILATION GENERAL

Detailed recommendations for air supply are quoted in BS.

6644. The ventilation requirements in this gas fired boiler

standard are also valid for oil fired boilers or the same heat

input.

Remark: We draw your attention to the risks of corrosion of

the boilers installed in or near to rooms in which the

atmosphere can be polluted by chloride or fluoride

substances. E.G.; industrial buildings (solvents), refrigerating

machines, etc... in these cases we cannot provide a warranty.

LEVELLING

Insert the cylinder into the hole provided in each foot of the

heating body and screw the adjustable foot into it. Level.

* Attention must be paid to the space occupied by the burner when the door is open.

Note: (1) Adjustable feet 35mm - 45mm (2) Thickness of burner door with insulation

Boiler size (no. of sections) 3 4 5

Dimension A 545 672 799

Dimension B 471 598 725

Dimension D 330 457 584

Flow and return tappings 1 1/4”1

1/4”1

1/4”

Flue outlet 125 125 125

All dimensions in millimetres unless otherwise stated

GENERAL

6Buccaneer GT Range - Installation

INSTALLATION RECOMMENDATIONS

The installation of the boiler MUST be in accordance with the

following British Standards and Codes of Practice:

BS. 799 Pts. 4,5,6 & 7 Oil Burning Equipment

BS. 5410 Pts. 2 & 3 Installations for Space Heating and

Hot water Supply

BS. 5449 Pt.1 Hot water Systems

BS. 5854 Flues and Flue Structures in Buildings

BS. 5885 Pt.1 Gas Burners - with outputs of

60kW upwards

BS.6644 Installation of Gas Fired Boilers

BS.6880 Low Temperature Hot Water Heating

Systems

BS.6891 Low Pressure Gas Pipework

British Gas Industrial Gas Fired Boilers and

Publication No. IM.11 Air Heaters

3 ASSEMBLY

For the assembly of the boiler, refer to the relevant paragraph

of the instruction book.

4 HYDRAULIC CONNECTION

Dimensional information required

WATER SYSTEM: General

Recommendations relating to the water system are contained

in BS. 5449 Pt. 1, BS. 5401 Pt. 2, and BS. 6880.

Flow & Return in

Buccaneer GT 3 1.25

Buccaneer GT 4 1.25

Buccaneer GT 5 1.25

The following must be confirmed with:

Current Building Regulations and Clean Air Act

Water Authority Regulations

Local Authority Regulations and Regional bylaws

Gas Safety Regulations

Any special regional requirements of local Electricity and Gas

undertaking.

Fire Service and Insurance requirements.

All electrical wiring MUST comply with the current I.E.E.

regulations for the electrical equipment of buildings. In the

interests of safety, a competent installer should be employed

to effect the installation of the appliance. Manufacturer’s

notes must NOT, in any way, be taken as overriding statutory

obligations.

5 CONNECTION TO THE CHIMNEY

According to the output, the difference between the

temperature of the flue gas and the ambient temperature can

be as much as 160°C. The installer will have to respect all of

the usual precautions (dilution - piping - T for the evacuation

of condensation) in order to prevent deterioration of the

chimney.

CHIMNEY AND FLUE CONNECTIONS

Detailed recommendations, relating to the design of flues for

GAS fired applications are quoted in BS. 6644 abd British

Gas Publication No. IM 11, whilst BS. 5410 Pt. 3 similarly

applies OIL fired burners.

INSTALLATION

Buccaneer GT Range - Installation 7

Power Mass flow of Temperature Chimney

the flue gas of the flue gas

Oil 13% CO2

Natural gas 9% CO2 min. Ø min. H

kW g/s < °C mm m

Buccaneer GT 16-26 10.5 < 180 125 5

Buccaneer GT 26-33 13.5 < 180 125 6.5

Buccaneer GT 33-40 16.5 < 180 125 7

INSTALLATION

8Buccaneer GT Range - Installation

Dimensional information required for the connection

Connection

The boiler must be installed according to the profession with

an airtight pipe in a material that is resistant to hot gases

from the combustion and possible acid condensations. This

pipe will be as short as possible, remove and without any

sudden change in its section.

Flue Outlet mm

Buccaneer GT 3 125

Buccaneer GT 4 125

Buccaneer GT 5 125

6 BURNER CONNECTION

The gas supply MUST be sized in accordance with British

Gas recommendations and be fabricated in compliance with

CP. 331 Pt. 3 and any Local Gas Board installation

standards.

The Local Gas Board should be contacted, at a stage prior to

actual installation, for any advice or information required.

Details and advice, relating to the use of L.P.G. for firing the

BUCCANEER GT range of heating boilers, are available on

request to Caradon Ideal Ltd

GAS SUPPLY

OIL STORAGE TANK

The oil storage tank, oil supply pipe and connections to the

burner unit MUST comply with the requirements of BS. 779

and CP. 5410.

The installation should conform to the recognised standards

of good practice in the trade and comply with the relevant

Codes of Practice, Building Regulations and Local Authority,

Fire and Insurance requirements.

Piercing Øof the burner door

INSTALLATION

Buccaneer GT Range - Installation 9

CAUTION: Must be carried out by a qualified professional

7 ELECTRICAL CONNECTION

As the electrical wiring has been carefully checked in the

factory, the internal connections of the control panel must

not be modified under any circumstances.

The electrical connections of the boiler must conform with

the IEE wiring regulations in force, respecting the indications

which appear on the electrical drawings supplied with the

control panel and the directives given hereafter.

Control panel

All the connections will be made on the connection block

provided for this purpose outside of the panel.

The connection cables may be fed along the inside of the

boiler by the cut-outs which are situated in the upper rear

panel of the boiler, the latter allowing the possible use of

electrical duct which are on general sale.

These cables will be attached to the rear metal sheet of the

panel with the help of cable clamps (7 cable clamps supplied

in a separate bag) fitted to the metal sheet.

Sensor connections

230/240V Connections

INSTALLATION

10 Buccaneer GT Range - Installation

Assembly of the SVR sanitary hot water option

The housing of the SVR option has to be mounted on the

front of the control panel. For this purpose:

- Remove the cover with a screwdriver

- Plug the 2 connections into the panel on the rear face of

the housing, blue to blue and red to red

- Introduce the housing from the front and attach it with two

plastic screws situated on the front of the device ( 1/4 turn in

clockwise direction).

The thermostat limiter supplied with the SVR option must be

fitted on the rear sheet of the panel with the 2 screws for the

sheet which are supplied. The 3 pin male block of this

thermostat is to be connected in the place provided on the

block after having removed the bridge; the bulb of the

thermostat must be placed in the pocket on the boiler body.

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