Idem UGB-NET-CS Bedienungsanleitung

Original Instructions - To request this document in other languages please contact info@idemsafety.com

IDEM Safety Switches

UGB-NET-CS

RFID Guard Interlock with Integrated EtherNet/IP with CIP Safety.

Operating Instructions

Operating Instructions 
IDEM Safety Switches 
UGB-NET-CS 
 
102620 2210 UGB-NET-CS Operating Instructions Contents 
1. Contents 
 
 
2. System Overview .......................................................................................................................1 
UGB-NET Switch Body.........................................................................................................1 
3. Safety Functions ........................................................................................................................1 
4. Installation & Maintenance .......................................................................................................2 
Principle..............................................................................................................................2 
Fastening ............................................................................................................................2 
Maintenance Activities .......................................................................................................2 
UGB-NET with Rotary Handle..............................................................................................3 
UGB-NET with Sliding Handle..............................................................................................3 
5. Electrical Connection .................................................................................................................4 
6. Protocol Setup ...........................................................................................................................5 
Network Address –Setup/Initial Setting.............................................................................6 
Setting via DIP Switch .........................................................................................................6 
Setting via DHCP .................................................................................................................6 
Studio 5000 Ethernet/IP Configuration...............................................................................8 
Factory reset.....................................................................................................................10 
Functional Tests................................................................................................................10 
7. Data Map.................................................................................................................................10 
8. Diagnostic Indication ...............................................................................................................11 
9. Technical..................................................................................................................................12 
Device Characteristics.......................................................................................................12 
Electrical Data...................................................................................................................12 
Mechanical Data ...............................................................................................................12 
Environmental Data ..........................................................................................................12 
Reliability / Safety Data (EN ISO 13849-1).........................................................................12 
Reliability / Safety Data (EN 62061 / IEC 61508)...............................................................12 
NOTES.............................................................................................................................................13 

Operating Instructions

IDEM Safety Switches

UGB-NET-CS

102620 2210 UGB-NET-CS Operating Instructions 1

2. System Overview

UGB-NET Switch Body

Key

1 –Pilot Devices

2 –Data Ports

3 –Power Ports

4 –Head End Entry

5 –Head Front Entry

6 –Manual Release

7 –Indication LEDs

8 –DIP Switch Cover

3. Safety Functions

IMPORTANT

•It is the responsibility of the user to ensure the correct overall functionality of its

systems and machines. IDEM its subsidiaries and affiliates are not in a position to

guarantee all of the characteristics of a given system or product not design by IDEM.

•All relevant safety regulations and standards are to be observed.

The UGB-NET-CS complies with the requirements of Cat. 4 / PL e and SIL 3 in accordance with ISO 13849-1,

IEC 62061 and IEC 61508. The device implements the following safety functions:

•Guard interlocking that complies with the requirements of IEC 60947-5-3 and is classified as a type 4

device with high coding in accordance with the application standard ISO 14119.

•Guard locking with lock monitoring for person protection.

•Emergency stop function (optional, see part number options)

Operating Instructions

IDEM Safety Switches

UGB-NET-CS

102620 2210 UGB-NET-CS Operating Instructions 2

4. Installation & Maintenance

Principle

The UGB-NET switch is mounted to the fixed frame of the guard or machine, the handle and actuator are

fitted to the moving guard with the actuator tongue aligned to the aperture of the switch head. The

mechanical tongue actuator profile is designed to match a cam mechanism within the switch head, the

cam and tongue together realise the specified holding force.

WARNING

DO NOT DEFEAT, TAMPER, OR BYPASS THE SAFETY FUNCTION.

FAILURE TO DO SO CAN RESULT IN DEATH OR SERIOUS INJURY.

NE PAS DESACTIVER, MODIFIER, RETIRER, OU CONTOURNER CETI, INTERVERROUILLAGE

IL PEUT EN RESULTER DES BLESSURES GRAVES DU PERSONNEL UTILISATEUR.

•Observe the county-specific regulations when installing the device.

•Repair or modification of the UGB-NET is not allowed unless authorised by IDEM

and carried out according to operating guidelines.

•Safety critical failures which do not lead to the safe state shall be reported to IDEM

immediately.

•Replace a malfunctioning UGB-NET immediately.

IMPORTANT

•Ensure that the static forces applied during normal operation do not exceed the

holding force (Fzh).

•Ensure that dynamic forces acting on the switch caused by bouncing of the guard do

not create an impact reaction force which exceeds the holding force (Fzh).

NOTES REGARDING :

•Maximum Temperature 40°C

Fastening

IMPORTANT

•If fitting rotary or sliding handles ensure the M6 mounting bolts are used to fix the

appropriate mounting plates.

•The tightening torque to ensure reliable fixing is 4.0Nm.

•The front and rear rotary handles can be adjusted for desired position by loosening

the locking bolt which fixes the handle to the switch body.

Maintenance Activities

IMPORTANT

•To achieve the target safety level, it is required to routinely check the safety

functions are operating correctly. For applications targeting PLe a check should take

place once per month, for PLd applications a check should take place once per year.

•If any part of the UGB-NET displays mechanical damage then remove and replace.

•IDEM will not accept responsibility for failure of the switch functions if the

installation and maintenance requirements shown in this document are not

implemented.

Operating Instructions

IDEM Safety Switches

UGB-NET-CS

102620 2210 UGB-NET-CS Operating Instructions 3

UGB-NET with Rotary Handle

Guard Front

Guard Rear

UGB-NET with Sliding Handle

Guard Front

Guard Rear

Operating Instructions

IDEM Safety Switches

UGB-NET-CS

102620 2210 UGB-NET-CS Operating Instructions 4

5. Electrical Connection

WARNING

•The device shall be supplied by a 24V SELV/PELV power supply acc. to IEC 61131-2

which limits the maximum voltage in case of failure to 60V.

•Function Earth must be connected.

NOTES REGARDING :

•To meet the requirements for UL a class 2 power supply must be used.

INFORMATION

•When multiple devices are used in a daisy-chain arrangement the power bus may be

forwarded via the UGB-NET device. Please see technical specification and ensure the

total current through each device does not exceed the specified maximum current.

INFORMATION

•Not all connections are required for all applications, the minimum requirement to

operate the device is one data connection and one power connection. All 4 ports are

utilised when the UGB-NET is used a ‘daisy chain’ configuration.

Operating Instructions

IDEM Safety Switches

UGB-NET-CS

102620 2210 UGB-NET-CS Operating Instructions 5

6. Protocol Setup

IMPORTANT

•The minimum time between the change of a single safe digital input and the

transmission to the CIP Safety is 32ms for the Interlock/Lock and Estop. In the case

of an input level change at both safe inputs at the same time the maximum safe

application reaction time is 42ms for Interlock/Lock and Estop.

•Clear any pre-existing configuration from any safety device before installing it onto a

safety network.

•Commission all safety devices with IP address prior to installing it onto a safety

network.

•When a SIL3 device is configured directly from a workstation, the user should

compare the transferred SCID and configuration data with the SCID and

configuration data originally viewed in the workstation.

•The configuration software shall assume an ASYNC parameter value of 1.

•Configuring an originator with connection data and/or target configuration data

must be downloaded to the target so it can be tested and verified. Only then can

SCIDs from the target be confirmed.

•Status-Bits reported by the device via CIP Safety messages shall not be used to

trigger the safety function of a device or system.

•The safety-related parts of the EDS (Electronic Data Sheet) of the UGB-NET-CIP

device shall not be altered.

•Each safety device shall have a single physical address that is unique on the devices

segment.

•The maximum operation time (proof-test interval) of the UGB-NET shall not exceed

20 years. When reaching the proof test interval, the UGB-NET shall be replaced and

put permanently out of order.

•After the detection of a safety critical error, the UGB-NET shall not be kept in fail-

safe state for more than 1 hour.

INFORMATION

•The device EDS file can be found via the UGB-NET product page of the IDEM

website www.idemsafety.com/products or alternatively please contact

technic[email protected]m

Operating Instructions

IDEM Safety Switches

UGB-NET-CS

102620 2210 UGB-NET-CS Operating Instructions 6

Network Address –Setup/Initial Setting

The UGB-NET IP address can be set via DHCP server or statically via the device DIP switches.

The UGB-NET in its out-of-the-box state will have DHCP enabled (All DIP switches OFF, no IP address set).

Setting via DIP Switch

To manually assign a static IP the DIP switches located on the lid of the UGB-NET are used. The following

steps can be performed with the device powered on or off, note the final step if the device is powered.

1. Locate the DIP switch cover on the UGB-NET body, remove the 2 cover screws and lift the DIP

switch cover to gain access to the DIP switches.

2. Using a small tool push the required switches to the ‘ON’ position to set the corresponding bit.

3. Cycle power to the UGB-NET or press and hold the reset button until the LEDs turn red then release to

reset the device. The UGB-NET will restart with the configured IP address and with DHCP disabled.

4. Replace the DIP switch cover and screws ensuring a tight seal to the switch housing.

INFORMATION

•The example given in the image above shows only switches 2, 16 and 64 set to

the ‘ON’ position. The resulting IP address is: 192.168.1.82

Setting via DHCP

1. Apply power to the UGB-NET, after a start-up period the ‘MS’ LED should be flashing green.

2. Using a PC station that is configured on the same network as the UGB-NET, run the BOOTP/DHCP tool.

3. Using the MAC address to identify the UGB-NET, select the UGB-NET in the ‘Discovery History’ window

and click ‘Add Relation’.

Operating Instructions

IDEM Safety Switches

UGB-NET-CS

102620 2210 UGB-NET-CS Operating Instructions 7

4. Configure the required IP address setting in the pop-up window and click OK.

5. Open an internet browser and type in the IP address of the UGB-NET.

6. Navigate to ‘Configuration’ under the ‘NETWORK’ menu.

7. Set DHCP to ‘Disabled’ and click ‘Save settings’

8. Cycle power to the UGB-NET or press and hold the reset button until the LEDs turn red then release to

reset the device. The UGB-NET will restart with the configured IP address and with DHCP disabled.

Operating Instructions

IDEM Safety Switches

UGB-NET-CS

102620 2210 UGB-NET-CS Operating Instructions 8

Studio 5000 Ethernet/IP Configuration

1. Download the EDS file for the UGB-NET and import to application control software.

2. Open or create a project with the PLC CPU, Partner and Ethernet/IP modules added.

3. Right click the Ethernet module and select ‘New Module…’

4. Find and select the UGB-NET-CIP (will only appear if EDS file imported correctly), click ‘Create’.

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