IFM CR2033 Anwendungshandbuch

Device manual

Input/output module

CompactModule metal

CR2033

80269923 / 00 01 / 2018

CompactModul Metall CR2033

Contents

1 Preliminary note � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 3

1�1 Symbols used� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 3

2 Safety instructions � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 3

3 Function and features� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 4

4 Mounting� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 5

5 Electrical connection� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 6

5�1 M12 sockets � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 6

5�2 Tightening torque of the cover screws (terminal chamber) � � � � � � � � � � � � 6

5�3 M16 cable gland � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 6

5�4 Definition of short-circuit and overload protection � � � � � � � � � � � � � � � � � � � 6

5�5 CAGECLAMP ® connection technology � � � � � � � � � � � � � � � � � � � � � � � � � � 6

5�6 Fuses � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 7

5�7 Examples for connection � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 8

6 Set-up � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 9

6�1 PLC configuration in CODESYS 2�3 � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 9

6�2 PLC configuration in CODESYS 3�5 � � � � � � � � � � � � � � � � � � � � � � � � � � � � 10

6�2�1 Heartbeat configuration � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 10

6�2�2 SyncMonitoring � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �11

6�3 Electronic Data Sheet� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �11

7 Technical data� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 12

8 Parameter and EMCY object overview� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 16

8�1 Parameter list � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 16

8�2 EMCY Object � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 17

9 Object directory� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 18

9�1 Manufacturer Specific Profile Area; index 2000 to 5FFF � � � � � � � � � � � � � 18

9�2 Manufacturer Specific Profile Area; index 1000 to 1FFF � � � � � � � � � � � � � 21

10 Maintenance, repair and disposal� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 25

11 Declaration of conformity � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 25

12 Terms and abbreviations� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 26

CompactModul Metall CR2033

1 Preliminary note

Technische Daten, Zulassungen, Zubehör und weitere Informationen unter

www�ifm�com�

1.1 Symbols used

►Instruction

> Reaction, result

[…] Designation of keys, buttons or indications

→Cross-reference

Important note

Non-compliance may result in malfunction or interference�

Information

Supplementary note

WARNING

Warning of serious personal injury�

Death or serious irreversible injuries may result�

CAUTION

Warning of personal injury�

Slight reversible injuries may result�

NOTE

Warning of damage to property�

2 Safety instructions

This description is part of the unit� It contains texts and drawings concerning the

correct handling of the module and must be read before installation or use�

Observe the information of the description� Non-observance of the notes, opera-

tion which is not in accordance with use as prescribed below, wrong installation or

handling can result in serious harm concerning the safety of persons and plant�

The instructions are for authorised persons according to the EMC and low voltage

guidelines� The unit must be installed and commissioned by a skilled electrician

(programmer or service technician)� The device may only be installed, connected

and commissioned by qualified personnel�

Disconnect the device externally before doing any work on it� If necessary, also

disconnect separately supplied output load circuits�

CompactModul Metall CR2033

If the unit is not supplied by the mobile on-board system (12/24 V battery opera-

tion) it must be ensured that the external voltage is generated and supplied ac-

cording to the criteria for safety extra-low voltage (SELV) as this is supplied without

further measures to the connected controller, the sensors, and the actuators�

The wiring of all signals in connection with the SELV circuit of the unit must also

comply with the SELV criteria (safe extra-low voltage, safe electrical separation

from other electric circuits)�

If the supplied SELV voltage has an external connection to ground (SELV be-

comes PELV) the responsibility lies with the user and the respective national

regulations for installation must be complied with� All statements in these operating

instructions refer to the unit the SELV voltage of which is not grounded�

The terminals may only be supplied with the signals indicated in the technical data

or on the unit label and only the approved accessories of ifm electronic gmbh may

be connected�

The unit can be operated within a wide temperature range according to the tech-

nical specification indicated below� Due to the additional self-heating the housing

walls can have high perceptible temperatures when touched in hot environments�

In case of malfunctions or uncertainties please contact the manufacturer�

Tampering with the unit can lead to considerable risks for the safety of persons

and plant� It is not permitted and leads to the exclusion of any liability and warranty

claims�

This is a class A installation� It can cause radio interference in domestic

areas� In this case the operator is requested to take appropriate measures�

3 Function and features

The CR2033 I/O module enables decentralised evaluation of sensor signals and

decentralised triggering of actuators and proportional valves�

●The module supports binary/analogue inputs/outputs and is therefore classified

in the device profile "I/O module" to CiA DS 401�

●As regards the input/output functions, the module can be configured and it

supports the following functions:

– analogue inputs

(0��10/32 V, 0��20 mA, ratiometric, binary and binary with diagnosis)

– binary inputs

– binary outputs

– PWM outputs up to 4 A

●There are 1 server SDO and the 4 default PDOs to CiA DS 401�

The PDO mapping cannot be changed (static PDO mapping)� The default iden-

tifiers are assigned according to the "predefined connection set"�

CompactModul Metall CR2033

●The COB IDs of the PDOs as well as the transmission type of the individual

PDOs can be configured�

●The module expects a synch object�

The CAN identifier of the synch object can be configured�

●The module supports "node guarding" and "heartbeat"�

The "guard time",the "life time factor" and the "heartbeat time"can be config-

ured� When there are no heartbeat or node guarding signals, the outputs are

automatically switched off by the operating system�

●The module generates an emergency object� The COB ID of the EMCY object

can be configured�

●The module stores the last error�

The error code of the corresponding emergency object is stored�

●The module supports a reset function, i�e� assignment of the parameters to the

factory default values* upon request�

The CR2033 I/O module ist not approved for safety-relevant tasks in the field of

safety of persons�

*) factory default values (→ 8.1 Parameter list)

4 Mounting

To protect the module against mechanical stress it must be mounted so that it lies

completely flat on an even mounting surface� To do so, three cylinder screws with

hexagon socket (M5 x L) to DIN 912 or DIN 7984 must be used�

preferred Mounting variants

wrong

To avoid contact corrosion between the mounting screws and the module housing,

do not use any stainless steel screws or nickel-plated screws!

In very corrosive environments such as extremely salty air, we recommend to use

screws with surface finishing on a zinc/nickel basis with thick-film passivation and

sealing� For normal corrosive requirements zinc-plated screws are sufficient�

CompactModul Metall CR2033

5 Electrical connection

To guarantee the electrical interference protection of the module, the hous-

ing must be connected to GND (e�g� to the ground of the vehicle)�

Due to the maximum operating temperature of 85 °C and the internal heat-

ing of the unit, the respective minimum rated temperature of the connection

cable must be taken into account�

5.1 M12 sockets

Use sockets with gold-plated contacts�

Use protective caps (supplied) for unconnected connectors of the I/O module�

5.2 Tightening torque of the cover screws (terminal chamber)

To close the terminal chamber the cover screws are tightened with a tightening

torque of 1�2 Nm�

5.3 M16 cable gland

Use a suitable cable to ensure ingress resistance of the M16 cable gland�

If the M12 connectors are used for the device supply and CAN connection, close

the terminal chamber with the supplied M16 cover plug (remove the cable gland

and insert the M16 cover plug)�

5.4 Definition of short-circuit and overload protection

●Short-circuit test:

All outputs must withstand a short-circuit current limited to 60 A flowing be-

tween output and ground (GND) or supply voltage (+VBB)�

Test duration: 3 minutes

●Overload test:

Outputs must not be destroyed by a 100 % overload�

(e.g. nominal switching current IN = 4 A → 100 % overload = 8 A)

Test duration: 5 minutes

5.5 CAGECLAMP ® connection technology

1: Screwdriver

2: Wire

►Insert screwdriver an tilt slightly�

> Spring opens�

►Insert wire�

►Remove screwdriver�

> Spring closes�

CompactModul Metall CR2033

5.6 Fuses

To protect the whole system (wiring and module) the individual electric circuits are

to be protected using fuses according to the type of connection and jumper set-

tings� The M12 plugs are designed for max� 4 A, the clamps for max� 16 A�

1 Supply via M12 CANin/CANout plug 3+4 / 5+6+7 4 A

2 Supply via clamps

(not via M12 CANin/CANout plug)

3+4 / 5+6 16 A

3 Separate supply via clamps and M12 CANin/

CANout plug

6+7 16 A

4 A

4 Supply via clamps

(via M12 CANin/CANout plug)

6+7 16 A

4 A

CompactModul Metall CR2033

5.7 Examples for connection

Example 1

Example 2

Example 3

Example 4

= jumper inserted

CompactModul Metall CR2033

6 Set-up

6.1 PLC configuration in CODESYS 2.3

Parameter setting of the device functions and of the CAN interface is directly done

from the application programmed with CODESYS 2�3� To do so, the "Electronic

Data Sheet" (EDS) is integrated via the CODESYS PLC configuration�

CODESYS dialogue "PLC configuration" (example)

For a description of the setting and application of the "PLC configuration“ dialogue

see the CODESY manual and the CODESYS online help�

CompactModul Metall CR2033

6.2 PLC configuration in CODESYS 3.5

The "Electronic Data Sheet“ (EDS) is installed in the [Device Repository]� Proceed

as follows in the main menu:

►Click on [Tools] / [Device Repository]�

►Select [Fieldbuses] / [CiA CANopen] / [CiA Remote Device] and click on [In-

stall]�

►Select EDS file and click on [Open]�

> In CODESYS 3�5 the devices are integrated as CiA remote devices in the de-

vice tree under a [CANopen_Manager] element�

The CANopen communication is configured via the CODESYS configuration

editor�

6.2.1 Heartbeat conguration

The function [Reset Node] must be activated on the tab [General] so that the

device applies the parameters set for heartbeat monitoring of the CANopen

Manager�

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