ILMOR One-Drive Bedienungsanleitung

MARINE ENGINES

ONE-DRIVE

OWNER’S

MANUAL

CALIFORNIA PROPOSITION 65 WARNING

Battery posts, terminals, and related accessories contain lead and lead compounds, chemicals known to the

State of California to cause cancer and reproductive harm. Wash hands aer handling.

DISCLAIMERS

All information, illustrations and specications in this manual are based on the latest information available

at the time of publishing. e illustrations used in this manual are intended as representative reference

views only. Moreover, because of our continuous product improvement policy, we may modify information,

illustrations and/or specications to explain and/or exemplify a product, service or maintenance

improvement. We reserve the right to make any change at any time without notice.

No part of this publication may be reproduced or used in any form by any means - graphic, electronic,

or mechanical, including photocopying, recording, taping, or information storage and retrieval systems -

without written permission.

INTRODUCTION

Ilmor Marine Engines is pleased to welcome you to boating enjoyment

available only through use of the extraordinary Ilmor engines and drives.

Ilmor is a recognized leader in the marine industry, having originated

through championship-caliber, high-performance engines. Our experience

inevitably led to the development of the MV8, oering 6.0 and 6.2 versions,

and the One-Drive sterndrive system. e MV8 and One-Drive together

provide the kind of horsepower necessary to plane with pulse-pounding

quickness while equally ensuring the reliability and smoothness necessary

for just-above-idle investigation of interesting coves and shorelines.

It’s all here.

Ilmor stern-drives are designed for a wide range of applications and are

designed to reduce vibration and make your cruising more pleasurable.

To help you enjoy your Ilmor Marine products for many years to come,

please follow these recommendations:

• Read and understand this Owner’s Manual before you operate

your vessel to ensure that safe operating practices and maintenance

procedures are followed.

• Keep this Owner’s Manual in a convenient place for easy access.

• If this Owner’s Manual is lost or damaged, order a new one from your

authorized Ilmor Marine dealer or distributor.

• Make sure this manual is transferred to subsequent owners. is manual

should be considered a permanent part of the vessel and remain with it.

• Constant eorts are made to improve the quality and performance of

Ilmor products, so some details included in this Owner’s Manual may

dier slightly from your stern-drive. If you have any questions about

these dierences, please consult your authorized Ilmor Marine dealer or

distributor.

ILMOR ONE-DRIVE OWNER’S MANUAL

ii © 6/2016 Ilmor Marine Engines, Version 1.0

RECORD OF OWNERSHIP

Take a few moments to record the information you need when you contact

Ilmor for service, parts or literature.

Stern-Drive Model: ___________________________________________

Stern-Drive Transom Assembly Serial No.: ________________________

Stern-Drive Unit Serial No.: ____________________________________

Stern-Drive Gear Ratio:________________________________________

Date Purchased: ______________________________________________

Engine Model: _______________________________________________

Engine Horsepower: __________________________________________

Propeller Number: ____________________________________________

Propeller Pitch: ______________________________________________

Propeller Diameter: ___________________________________________

Hull Identication Number (HIN): ______________________________

Boat Manufacturer: ___________________________________________

Boat Model: _________________________________________________

Dealer: _____________________________________________________

Dealer Phone:________________________________________________

TABLE OF CONTENTS

INTRODUCTION ....................................................................i

RECORD OF OWNERSHIP.....................................................................ii

SAFETY................................................................................ 11

SAFETY PRECAUTIONS .....................................................................12

General Information..........................................................................1-2

Before You Operate............................................................................1-2

During Operation and Maintenance ...............................................1-2

PRODUCT OVERVIEW ..................................................... 21

OVERVIEW..............................................................................................21

Owner/Operator Responsibilities ....................................................2-1

New Stern-Drive Break-In ................................................................2-1

Dealer/Distributor Responsibilities .................................................2-2

COMPONENT IDENTIFICATION.....................................................22

Location of Serial Numbers ..............................................................2-3

CORROSION PROTECTION ...............................................................24

Galvanic Corrosion............................................................................2-4

Corrosion Control .............................................................................2-4

Shore Power........................................................................................2-5

Underwater Drive Coating ...............................................................2-5

Additional Protection........................................................................2-6

Gear Housing Anodic Plates.............................................................2-7

Ventilation Plate Anode ....................................................................2-7

Trim Cylinder Anodes.......................................................................2-7

Propeller Sha Anode .......................................................................2-8

FEATURES AND CONTROLS .............................................................29

Remote Controls ................................................................................2-9

Power Trim .........................................................................................2-9

Stern-Drive Trim Angle ..................................................................2-10

Trim and Tilt/Trailering Switch .....................................................2-10

Electrical System ..............................................................................2-11

Ilmor Cathodic Protection System.................................................2-11

STERNDRIVE OPERATION............................................. 31

PROPELLER SELECTION.....................................................................31

INSTALLING THE PROPELLERS .......................................................32

REMOVING THE PROPELLER ...........................................................33

DAILY CHECKS......................................................................................34

Visual Checks ....................................................................................3-4

Check the Stern-Drive Oil Level ......................................................3-4

Check the Power Trim Pump Fluid .................................................3-7

ILMOR ONE-DRIVE OWNER’S MANUAL

iv © 6/2016 Ilmor Marine Engines, Version 1.0

MAINTENANCE ................................................................. 41

PERIODIC MAINTENANCE ...............................................................41

e Importance of Periodic Maintenance.......................................4-1

Performing Periodic Maintenance...................................................4-1

e Importance of Daily Checks......................................................4-1

Ilmor Replacement Parts...................................................................4-1

Tools Required ...................................................................................4-2

Ask Your Authorized Ilmor Marine Dealer or Distributor

for Help ...............................................................................................4-2

TIGHTENING FASTENERS .................................................................42

TORQUE CHARTS .................................................................................42

Standard Torque Values.....................................................................4-2

Torque Specications.........................................................................4-2

PERIODIC MAINTENANCE TABLE..................................................43

GENERAL INSPECTION ......................................................................44

POWER TRIM PUMP FLUID...............................................................45

PERIODIC MAINTENANCE PROCEDURES...................................45

Weekly .................................................................................................4-5

Aer Initial 50 Hours of Operation.................................................4-6

Every 50 Hours of Operation............................................................4-7

Every 100 Hours of Operation..........................................................4-7

Every 150 Hours of Operation........................................................4-11

Every 250 Hours of Operation........................................................4-11

Every 1000 Hours of Operation .....................................................4-17

Every Year .........................................................................................4-18

Every 2 Years.....................................................................................4-19

TROUBLESHOOTING ....................................................... 51

LONGTERM STORAGE .................................................... 61

COLD WEATHER FREEZING TEMPERATURE,

SEASONAL AND EXTENDED STORAGE.........................................61

Stern-Drive Lay Up............................................................................6-1

Stern-Drive Recommissioning .........................................................6-2

SPECIFICATIONS............................................................... 71

Section 1

SAFETY

Ilmor considers safety of great importance and recommends that anyone

that comes into close contact with its products, such as those who install,

operate, maintain or service Ilmor products, exercise care, common sense

and comply with the safety information in this manual and on the engine

and stern-drive’s safety labels. Keep the labels from becoming dirty or torn

and replace them if they are lost or damaged. Also, if you need to replace

a part that has a label attached to it, make sure you order the new part and

label at the same time.

is safety alert symbol appears with most safety statements. It

means attention, become alert, your safety is involved! Please read

and abide by the message that follows the safety alert symbol.

ADANGER indicates a hazardous situation which, if not avoided,

will result in death or serious injury.

AWARNING indicates a hazardous situation which, if not avoided,

could result in death or serious injury.

ACAUTION indicates a hazardous situation which, if not avoided,

could result in minor or moderate injury.

NOTICE indicates a situation which can cause damage to the machine,

personal property and/or the environment or cause the equipment to

operate improperly.

SECTION 1 ILMOR ONE-DRIVE OWNER’S MANUAL

1-2 © 6/2016 Ilmor Marine Engines, Version 1.0

SAFETY PRECAUTIONS

General Information

ere is no substitute for common sense and careful practices. Improper

practices or carelessness can cause burns, cuts, mutilation, asphyxiation,

other bodily injury or death. is information contains general safety

precautions and guidelines that must be followed to reduce risk to personal

safety. Special safety precautions are listed in specic procedures. Read and

understand all of the safety precautions before operation or performing

repairs or maintenance.

Before You Operate

WARNING!

• Never permit anyone to install or operate the engine

or stern-drive without proper training.

• Read and understand this Owner’s Manual before

you operate or service the engine or stern-drive to

ensure that you follow safe operating practices and

maintenance procedures.

• Safety signs and labels are additional reminders for

safe operating and maintenance techniques.

• Consult your authorized Ilmor Marine dealer or

distributor for additional training.

During Operation and Maintenance

ADANGER! FIRE HAZARD! Ensure that appropriate fire

detection and extinguishing equipment are installed

and checked periodically for proper operation.

ADANGER! CRUSH HAZARD!

• Always use lifting equipment with sufficient capacity

to lift the stern-drive.

• Never stand under a hoisted stern-drive. If the hoist

mechanism fails, the stern-drive will fall on you,

causing serious injury or death.

• Never support the stern-drive with equipment not

designed to support the weight of the stern-drive

such as wooden pieces, blocks or by only using a

jack.

SAFETY

WARNING! EXPLOSION HAZARD! While the engine

is running or the battery is charging, hydrogen gas

is being produced and can be easily ignited. Keep

the area around the battery well-ventilated and keep

sparks, open flame and any other form of ignition out

of the area.

WARNING! FIRE HAZARD! Undersized wiring systems

can cause an electrical fire.

WARNING! SEVER HAZARD!

• Never service the stern-drive while under tow or if

the engine is running at idle speed. The propeller

may rotate under these circumstances.

• If the vessel has more than one engine, never

service a stern-drive if either of the engines are

running. In multi-engine configurations, the

propeller for an engine that is shut down may rotate

if any of the other engines are running.

• Rotating parts can cause severe injury or death.

Never wear jewelry, unbuttoned cuffs, ties or loose-

fitting clothing, and always tie long hair back when

working near moving/rotating parts such as the

flywheel or PTO shaft. Keep hands, feet and tools

away from all moving parts.

• To prevent accidental equipment movement, never

start the engine in gear.

• Before starting the engine, always make sure that all

bystanders are clear of the area. Keep children and

pets away while the engine is operating.

• Always remove any tools or shop rags used during

maintenance from the area before operation.

• Stop the engine before you begin to service the

stern-drive and secure the propeller so it will not

turn.

WARNING! ALCOHOL AND DRUG HAZARD! Never

operate the engine while under the influence of

alcohol or drugs or when feeling ill.

SECTION 1 ILMOR ONE-DRIVE OWNER’S MANUAL

1-4 © 6/2016 Ilmor Marine Engines, Version 1.0

WARNING! EXPOSURE HAZARD! Always wear personal

protective equipment including appropriate clothing,

gloves, work shoes, eye and hearing protection as

required by the task at hand.

WARNING! ENTANGLEMENT HAZARD!

• Never leave the key in the key switch when servicing

the engine or stern-drive. Someone may accidentally

start the engine and not realize you are servicing it.

• Never operate or service the engine while wearing

a headset to listen to music or the radio because it

will be difficult to hear the warning signals.

WARNING! BURN HAZARD! Some of the engine and

stern-drive surfaces become very hot during operation

and shortly after shutdown. Keep hands and other

body parts away from hot surfaces.

WARNING! EXHAUST HAZARD!

• Never block windows, vents, or other means of

ventilation if the engine is operating in an enclosed

area.

• All internal combustion engines create carbon

monoxide gas during operation and special

precautions are required to avoid carbon monoxide

poisoning.

WARNING! ELECTRICAL SHOCK HAZARD!

• Always turn off the battery switch (if equipped)

or disconnect the negative battery cable before

servicing the equipment.

• Always keep the electrical connectors and terminals

clean. Check the electrical harnesses for cracks,

abrasions, and damaged or corroded connectors.

ACAUTION! POOR LIGHTING HAZARD! Ensure that the work area

is adequately illuminated. Always install wire cages on portable

safety lamps.

ACAUTION! TOOL HAZARD! Always use tools appropriate for

the task at hand and use the correct size tool for loosening or

tightening machine parts.

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