ILMORE 5.3L GDI Bedienungsanleitung
I · 844-GO-ILMOR (464-5667) www.ilmor.com
OWNER’S MANUAL
June 2019
ILMOR Engines
FORWARD
1
· 844-GO-ILMOR (464-5667) www.ilmor.com
Ilmor Engines
OWNER’S MANUAL
For
ILMOR ENGINES
Ilmor Marine, LLC
186 Penske Way
Mooresville, NC 28115
844-GO-ILMOR (464-5667)
(704) 360-1901 FAX
www.ilmor.com/en
Every eort has been made to ensure accuracy and quality in
publication of this document. At the time of printing, content is the most
current available. Consumers are encouraged to check www.ilmor.
com/en regularly for additional information. The website will also track
service bulletins and other technical information that may have impact
on the consumer’s engine operation. Ilmor’s obligation regarding such
matters is delineated within the Ilmor Limited Warranty Statement.
Due to technological advancements and continuous improvement of
our products and products of our component suppliers, Ilmor reserves
the right to change specications without notication. Photographs
and illustrations used in this Owner’s Manual are intended only as
representative reference views and may not depict actual model
component parts.
Ilmor Marine, LLC (Ilmor) is pleased to welcome you to boating
enjoyment available only through use of the extraordinary Ilmor
engines. Ilmor is a recognized leader in the marine industry, having
originated through championship-caliber, high-performance engines.
Ilmor’s line of engines deliver the necessary power to plane with
pulse-pounding quickness without sacricing reliability or smoothness.
Performance, style, durability, and ease of maintenance are what make
Ilmor the best choice for your boating application!
WELCOME
TABLE OF CONTENTS
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INTRODUCTION ............................................................................................................................................................6
INTRODUCTION TO MANUAL .....................................................................................................................................................6
SAFETY...........................................................................................................................................................................7
SAFETY INSTRUCTIONS .............................................................................................................................................................7
DANGERS, WARNINGS, CAUTIONS,
AND NOTICES ...............................................................................................................................................................................8
GENERAL SAFETY CONCERNS .................................................................................................................................................8
SAFETY NOTICES.........................................................................................................................................................................9
FUNCTIONS AND DESCRIPTIONS........................................................................................................................... 12
EXHAUST SYSTEM.....................................................................................................................................................................12
FUEL SYSTEM .............................................................................................................................................................................12
COOLING SYSTEM .....................................................................................................................................................................12
Open Cooling System ...............................................................................................................................................................13
Closed Cooling System .............................................................................................................................................................13
Quick Drain Procedure (GDI-S Models) ....................................................................................................................................14
Flushing Procedure ...................................................................................................................................................................15
ELECTRICAL SYSTEM ...............................................................................................................................................................15
Power Distribution Module (PDM) –
Custom Inboard Series..............................................................................................................................................................16
Electronic Power Distribution Module (ePDM) ..........................................................................................................................16
Boat/Engine Interface Wiring.....................................................................................................................................................16
ENGINE SENSORS .....................................................................................................................................................................17
ALARMS........................................................................................................................................................................................17
Water Temperature....................................................................................................................................................................17
Oil Pressure...............................................................................................................................................................................18
Voltmeter ...................................................................................................................................................................................18
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OPERATION ................................................................................................................................................................ 19
FUELING THE ENGINE...............................................................................................................................................................19
Fuel Requirements ....................................................................................................................................................................20
Oxygenated Gasoline or Gasoline Containing Alcohol..............................................................................................................20
When Boat Is Placed Out Of Service ........................................................................................................................................21
Fuels Outside the United States and
Canada......................................................................................................................................................................................21
BEFORE EACH USE ...................................................................................................................................................................21
Check Engine Oil (Cold)............................................................................................................................................................21
Check Sea Strainer ..................................................................................................................................................................22
Check Coolant Level .................................................................................................................................................................23
Check Power Steering Fluid (-S Models) ..................................................................................................................................24
Check Serpentine Belt...............................................................................................................................................................24
Check Battery Connections and
Hold-Downs...............................................................................................................................................................................25
Check Battery for Full Charge ...................................................................................................................................................25
Inspect Engine and Engine Cables ...........................................................................................................................................26
Inspect Fuel and Exhaust Systems for Leaks ...........................................................................................................................27
AFTER EACH USE.......................................................................................................................................................................27
NEW ENGINE BREAK-IN ............................................................................................................................................................27
First Hours of Operation (First 25 Hours) ..................................................................................................................................29
After First Hours Of Operation
(After First 25 Hours).................................................................................................................................................................29
BEFORE STARTING ENGINE ....................................................................................................................................................29
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START ENGINE............................................................................................................................................................................30
Pushbutton Start........................................................................................................................................................................30
Key Switch Start ........................................................................................................................................................................30
SHIFT GEARS ..............................................................................................................................................................................31
STOP THE BOAT..........................................................................................................................................................................31
OTHER CONSIDERATIONS .......................................................................................................................................................32
HEAVY DUTY USAGE .................................................................................................................................................................32
COMMERCIAL USAGE................................................................................................................................................................32
MAINTENANCE...........................................................................................................................................................33
MAINTENANCE SCHEDULE ......................................................................................................................................................33
CHECK ENGINE OIL (WARM) ....................................................................................................................................................35
CHECK TRANSMISSION FLUID/OIL LEVEL ............................................................................................................................35
SERPENTINE BELT.....................................................................................................................................................................35
Inspect Serpentine Belt .............................................................................................................................................................35
Replace Serpentine Belt............................................................................................................................................................36
CLEAN ENGINE COMPARTMENT AND PREVENT CORROSION .........................................................................................37
INSPECT AND CLEAN THE BATTERY CONNECTIONS AND HOLD-DOWNS.....................................................................37
STORAGE AND WINTERIZATION .............................................................................................................................................38
Fuel System Treatment .............................................................................................................................................................39
Battery Winterization .................................................................................................................................................................39
Recommissioning After
Storage/Winterization ................................................................................................................................................................39
EMISSIONS CONTROL INFORMATION
LABEL............................................................................................................................................................................................39
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EMISSIONS ................................................................................................................................................................. 40
EMISSIONS CONTROL SYSTEM
INFORMATION.............................................................................................................................................................................40
CALIFORNIA AIR RESOURCE BOARD (CARB) STAR LABEL ...............................................................................................40
CARB Overview ........................................................................................................................................................................40
Environmental Label..................................................................................................................................................................41
OBD-M...........................................................................................................................................................................................41
CALIFORNIA AND U.S. EPA EMISSION CONTROL WARRANTY STATEMENT...................................................................42
Warranty Rights and Obligations...............................................................................................................................................42
Warranty Terms .........................................................................................................................................................................42
Owner Warranty Responsibilities ..............................................................................................................................................43
General Emissions Warranty Coverage ....................................................................................................................................43
Mechanical Emission-Related
Components Warranty...............................................................................................................................................................44
Electronic Emission-Related Control Parts Warranty ................................................................................................................44
Direct Emission-Related Control Parts Warranty ......................................................................................................................45
TROUBLESHOOTING ................................................................................................................................................ 46
SPECIFICATIONS....................................................................................................................................................... 48
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INTRODUCTION
Please read Owner’s Manual completely prior to operating engine and boat for the
rst time. The Owner’s Manual contains information critical for safe operation and
maintenance of your marine products purchased from Ilmor that is required to activate
and keep the limited warranty statement in effect throughout the applicable warranty
period. Continuing appropriate maintenance and care can ensure long-term enjoyment
of the engine. DO NOT OPERATE ENGINE WITHOUT FIRST READING THE ENTIRE
OWNER’S MANUAL AND ALL SUPPORTING DOCUMENTATION, AS WELL AS THE
BOAT OWNER’S MANUAL.
For locating the nearest authorized Ilmor service center, please visit
https://www.ilmor.com/Resources/Find-a-Dealer or call 844-GO-ILMOR
(464-5667).
INTRODUCTION TO MANUAL
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SAFETY
SAFETY INSTRUCTIONS
Prior to operating boat for the rst time, operators MUST read entire
Owner’s Manual. Reread manual prior to rst operation at beginning
of the boating season. Keep Owner’s Manual on-board the boat in a
dry secure location, such as a glove box, for referral. Read entire boat
Owner’s Manual, paying particular attention to proper operation and
safety concerns addressed within that publication.
It is a boat owner’s and operator’s responsibility to be aware of safety
issues and concerns in the proper operation of the boat. All people
on board, regardless of age, physical limitations, and/or previous
boating experience (or lack of experience), bear responsibility for
determining the appropriate behavior and safety precautions required
on the boat, including care around the engine, engine compartment,
transmission, and all moving parts.
A properly prepared and maintained engine is less likely to stall, misre,
or otherwise operate in a manner that could place the boat occupants,
as well as others on the same body of water, in unsafe situations.
Safety and maintenance of the powertrain are best described in this
Owner’s Manual and at www.ilmor.com/Resources/Warranties-Manuals.
For additional information, contact the nearest Ilmor service center or
call 844-GO-ILMOR.
The following safety precautions are published for information. Ilmor
does not, by the publication of these precautions, imply or in any way
represent that they are the sum of all dangers present. If installing,
operating, or servicing an Ilmor product, it is the owner/operator
responsibility to ensure full compliance with all applicable safety
codes and requirements. All requirements of the Federal Occupational
Safety and Health (OSH) Act must be met when Ilmor products are
operated in areas that are under the jurisdiction of the United States of
America. Ilmor products operated in other countries must be installed,
operated, and serviced in compliance with any and all applicable safety
requirements of that country.
For details on safety rules and regulations in the United States, contact
your local oce of the Occupational Safety and Health Administration
(OSHA).
Failure to adhere to and comply with safety dangers, warnings,
cautions, and notices that appear in this manual can lead to serious
illness, injury or death, and/or damage to the boat or property of others.
Beyond these warnings, boaters have a personal responsibility to utilize
a common-sense safety approach to the boating experience, including
keeping individuals o or away from the swim platform, and stern area
of the boat during engine operation. Personal otation devices (PFD)
save lives and ensure positive experiences.
Ilmor oers many proactive, safe approaches to the boating experience,
but the consumer is ultimately responsible for the positive and safe
operation of the boat.
Please note, safety information statements are categorized for
information purposes only, and are not presented in any particular
order of importance. Each of the statements referenced below, and
in other sections of this manual, provide important safety-related
information and must be read and followed to avoid injury or damage,
as applicable. The owner/operator is strongly encouraged to read the
dangers, warnings, cautions, and notices in the context presented by
reading and reviewing those sections.
SAFETY
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CAUTION! Indicates a hazardous situation which, if not
avoided, could result in minor or moderate injury.
NOTICE: Indicates a situation which can cause damage to the
engine, personal property and/or the environment, or cause improper
operation of equipment.
GENERAL SAFETY CONCERNS
Whenever an engine is operated within the connes of an engine
compartment, it is extremely important to follow the boat manufacturer’s
instructions regarding venting of the engine compartment prior to or
during low-speed/idle operation.
One of the most critical safety matters aecting boaters is the matter of
carbon monoxide emission. This is a colorless, odorless and poisonous
gas that accumulates rapidly, both within conned areas and in open
areas. Exposure to carbon monoxide can be fatal within minutes, even
in low concentrations. Avoid exhaust vent areas of the boat, particularly
during slow-speed operation.
DANGER! Always avoid exhaust areas and engine
compartment during the venting of engine exhaust. Engine
exhaust emits carbon monoxide, which is colorless, odorless
and poisonous even in small concentration. Carbon monoxide
can cause serious injury or death in a short period of time.
DANGERS, WARNINGS, CAUTIONS,
AND NOTICES
Safety alert symbol appears with most safety statements. It
means attention, become alert, personnel safety is involved!
Please read and abide by the message that follows the
safety alert symbol.
WARNING! Indicates a potentially hazardous situation which,
if not avoided, could result in death or serious injury.
DANGER! Indicates an imminently hazardous situation
which, if not avoided, will result in death or serious injury.
DANGER, WARNING, CAUTION and NOTICE are used throughout
this manual to highlight important information. Be certain that the
meanings of these alerts are understood by all who work on or near
the equipment. Specic safety information is highlighted with symbols
designed to draw particular attention to specic information. These will
include:
WARNING! Never attempt to stop or slow rotating parts.
Keep away from rotating parts. The engine compartment serves
as a guard. Be sure the ignition is OFF and the engine is not
running whenever the compartment is open, except as directed
by the boat manufacturer, to vent exhaust fumes or during
maintenance. Use extreme care whenever operating the engine
with the compartment open. Clothing or body parts can get
caught in moving parts which could result in serious injury or
death.
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