IMC WasteStation Compact Bedienungsanleitung

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WasteStation Compact

SINGLE PHASE MODEL (240V-50HZ) F79/240

INSTALLATION AND OPERATING MANUAL

PLEASE LEAVE WITH OPERATOR

A34/101 R1 ECNs 8894/8854 January 2020

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WasteStation Compact

INDEX

MACHINE DIMENSIONS...................................................................................................... 3

INTRODUCTION................................................................................................................. 5

MODEL INFORMATION ...................................................................................................... 5

ON DELIVERY.....................................................................................................................5

GUARANTEE...................................................................................................................... 5

INSTALLATION OPTIONS..................................................................................................... 6

FOR THE INSTALLER ...........................................................................................................6

SELECTION OF SITE ............................................................................................................6

ORDER OF CONNECTION FOR ALL INSTALLATION OPTIONS ................................................... 7

SUPPLY CONNECTIONS –HOT AND COLD WATER INLET SUPPLIES.......................................... 7

WASTE OUTLET CONNECTION............................................................................................. 8

ELECTRICAL CONNECTION .................................................................................................. 9

MACHINE RATINGS..........................................................................................................10

TESTING..........................................................................................................................10

OPERATION OF MACHINE................................................................................................. 11

MACHINE RUNNING MODES & INDICATOR LIGHTS.............................................................11

INITIAL OPERATION ......................................................................................................... 12

NORMAL OPERATION ...................................................................................................... 14

RELEASING A JAM............................................................................................................ 14

NOTE.............................................................................................................................. 15

WATER FLOW CONTROL...................................................................................................15

ONGOING MACHINE REQUIREMENTS................................................................................ 15

USAGE............................................................................................................................ 16

CIRCUIT DIAGRAM:.......................................................................................................... 17

PARTS LIST - MACERATOR ................................................................................................ 18

EXPLODED VIEW 1 ........................................................................................................... 19

EXPLODED VIEW 2 ........................................................................................................... 20

EXPLODED VIEW 3 ...........................................................................................................21

EXPLODED VIEW 4 ........................................................................................................... 22

PARTS LIST F79/240 WasteStation Compact....................................................................... 23

SPARES........................................................................................................................... 23

FAULT DIAGNOSIS ........................................................................................................... 24

ORDERING SPARE PARTS.................................................................................................. 25

FURTHER INFORMATION.................................................................................................. 25

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WasteStation Compact

MACHINE DIMENSIONS

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WasteStation Compact

View on Rear of Machine Showing

Connections for Services

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WasteStation Compact

INTRODUCTION

This machine is intended for the processing of food waste matter by maceration under an

automatic water flow, dewatering of the macerated food waste and discharge of the dewatered

food waste into a receptacle. The ‘grey’water will be discharged into the drainage system.

This machine is to be operated by trained personnel only.

MODEL INFORMATION

There is currently one Single Phase version: -

F79/240 with motor (size combined) 2.4kW (3.2HP)

Please read these instructions carefully for trouble-free installation and operation.

Please observe these instructions carefully.

The guarantee applies in this form to installations within the United Kingdom. Contact your

WasteStation supplier first.

ON DELIVERY

Please check the contents against the following list and notify both the Carrier and Supplier within

three days if anything is missing or damaged.

Fully assembled WasteStation with following items loose: -

Release key = 1 off

Feeding Pusher = 1 off

Waste bin = 3 off

Instruction Manual = 1 off

Operating Plaque = 1 off (wall mounted self-adhesive)

GUARANTEE

This machine is guaranteed by IMC for 2 Years (UK warranty only) from the date of its purchase

from IMC, or from one of its stockists, dealers or distributors. The guarantee is limited to the

replacement of faulty parts or products and excludes any consequential loss or expense incurred

by purchasers. Defects, which arise from faulty installation, inadequate maintenance, incorrect use,

and connection to the wrong electricity supply or fair wear and tear, are not covered by the

guarantee.

The guarantee applies in this form to installations within the United Kingdom only.

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WasteStation Compact

Please observe the following instructions carefully.

INSTALLATION OPTIONS

FOR THE INSTALLER

These Instructions contain important information designed to help the user obtain the maximum

benefit from the investment in an IMC WasteStation Compact.

Please read them carefully before starting work, and consult with the supplier in the event of any

queries.

Be sure to leave this Instruction Manual with the user after the installation of the machine is

complete.

The machine is operated from the wall mounted control box.

SELECTION OF SITE

Select the site of the WasteStation Compact with care so that it is convenient both for the major

source of food waste and for access by machine operators. The machine should be installed as

close to the existing drains as is reasonably practicable.

Install so that the front of the machine with the controls on faces the operator.

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WasteStation Compact

ORDER OF CONNECTION FOR ALL INSTALLATION OPTIONS

Install in the following sequence:

1Adjust height and level to leave a gap of 100mm between the floor and underside of

machine chassis.

2Reconnect the locknut to the large cable gland on the rear panel, remove side panel for

access.

3 Connect waste outlet to the drains

4 Connect both water supply pipes ensuring correct orientation

5 Connect the electricity supply

6 Test and make any necessary adjustments.

7 Fix the self-adhesive instruction plaque in a prominent position adjacent to machine

ARNING –THE MOTOR ON THE DEWATERER MUST ROTATE IN DIRECTION OF ARROW OR SERIOUS

DAMAGE WILL OCCUR TO THE UNIT DURING FOOD PROCESSING

F THE PIPE JOINTS ARE NOT CORRECTLY MADE, WATER LEAKAGE MAY OCCUR

1. Move the unit into position and adjust the levelling feet, it is advised that the height of the

machine should be set to give a gap of 100mm underneath the machine to the floor for

cleaning access.

2. Using a spirit level, check that the top of the unit is level in both planes and that it is at the

required height. When correct, tighten all nuts and re-check levels.

Continue with SUPPLY CONNECTION INSTRUCTIONS.

SUPPLY CONNECTIONS –HOT AND COLD WATER INLET SUPPLIES

THE FOLLOWING ARE IMPORTANT INSTALLATION REQUIREMENTS

The plumbing system is to be installed and used in accordance with the requirements of the Water

Supply (Water Fittings) Regulations and Byelaws. The purpose of these regulations is to protect

your drinking water supply from contamination.

The WasteStation Compact is supplied with a cold-water air break, customers are to ensure that

the HOT water supply is compliant and has an approved air break or back flow prevention.

By-laws and Regulations vary by region so it is important to check with the authority having

jurisdiction in your area.

A 15 mm HOT and a 15mm COLD water supply are required on WasteStations, and the connections

should be made to the ¾”‘Washing Machine’style connections on the rear of the machine. The

head of water should not be less than 0.18 bar (1.8m). Use the ‘NEW Supplied Hoses’, Do Not Use

‘Old Hoses’

When fitted with the class A air break hopper and baffle, these machines meet UK water

regulations. The water supply connection is achieved via a storage cistern or mains supply, to which

no other fittings are to be coupled.

The rate of water flow required for normal food waste is 8 -10 litres per minute.

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WasteStation Compact

WASTE OUTLET CONNECTION

The machines are fitted with a standard 2”waste pipe stub outlet. The size of these outlets must

not be reduced, and the drainpipe should run into 54mm outside diameter pipe work as far as its

junction with the main pipe or outside manhole connection.

The length of run between the machine and the main junction must be kept to a minimum and the

pipe run must have a fall of at least 1 in 7.

It is recommended that a running trap should be fitted, although “P”or “S”type traps can be used.

Do not use bottle traps. Changes of direction should be made by bends rather than elbows and

cleaning eyes should be fitted where possible, in accordance with standard plumbing practice.

Copper pipe and compression fittings should be used, but plastic tubing is acceptable to most

drainage authorities.

IMC WasteStations must have an independent waste pipe, which does not also serve sinks,

dishwashers and similar equipment. It is imperative that the waste pipe from the WasteStation

bypasses any existing in-line grease trap or grease separator that may be present unless said trap

or separator has been specified to suit the output of the WasteStation along with the existing

equipment. Should a grease trap or separator be used solely for the WasteStation, it must be

specified by the supplier to suit the output of the WasteStation. If this outlet is positioned below a

control box, it is important to use fittings, which give at least the minimum 220 mm clearance,

required for service access. Ensure the installation complies with local water regulations.

Every machine is run and tested by IMC before dispatch. The water flow adjustments will require

resetting when installed in the final location. A ‘full bore’service valve should be installed in the

pipe work to each of the water inlets and these should be set fully open to start with, adjusting to

suit during installation. Ensure that water supply demands made by other equipment served by the

same supply pipe do not starve the WasteStation. To avoid this, run the piping in a size larger than

recommended above and reduce at connection point to the machine.

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WasteStation Compact

ELECTRICAL CONNECTION

All electrical work must be carried out by a qualified electrician and in accordance with the IEE

Codes of Practice. Examine the rating plate located on the rear panel (next to the mains inlet) to

ensure that the characteristics shown are correct for the supply available. The supply cable fitted

is the minimum required for connection to the mains supply. Site conditions may vary with

additional length of cable run, encapsulation in trunking, bunched with other cables etc. Should this

apply, the electrician must alter the cable accordingly.

The WasteStation must be connected to a suitable 16 AMP Single-phase isolator providing at least

3mm separation in all poles.

The mains supply cord - cable colours and cable markings are shown in the table below:

Warning: This appliance must be earthed.

If the supply cord becomes damaged it must be replaced by qualified electrician in order to avoid a

hazard.

Examine the rating plate attached to the machine to ensure that the characteristics shown are

correct for the supply available. The rating plate is located on the rear of the machine.

Sample Rating Plate

Connection

Cable Colour

Cable Marking

Live

Brown

None

Neutral

Blue

None

Earth

Yellow/Green

None

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WasteStation Compact

MACHINE RATINGS

The table below illustrates typical fuse ratings for an ambient temperature of 25-35°centigrade.

Should the environment temperature be greater than this, de-rate accordingly.

Model

Electricity

Supply Volts-

Phase-Hz

Input kW Fuse Rating

Amps

WasteStation

Compact 240-1-50 2.4 13

The supply to the machine must also be protected by a 30mA RCD (type A,

curve B)

such as IMC part number G35/039, which may be purchased separately from the IMC

Spares Department (contact details shown on final page of this document)

WARNING: This machine must be earthed

WARNING: This machine must not be PAT tested under any circumstances.

It contains an inverter (motor drive) which can be damaged by the test and the test results will be

invalid anyway. This advice is in accordance with standard practice within the industry and is due

to the inductive/capacitive components used within the inverter. If in doubt, please contact IMC

Service Department.

TESTING

Check finally that all supply connections are correctly made and soundly fixed, that nothing has

been left in the grinding chamber, that the rotor is free to rotate (use the release key if necessary)

and that the interlock knob is screwed down (FINGER TIGHT ONLY).

The machine is now ready to operate.

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