IMCO Xtreme Advantage Kurzanleitung
Gimbal
X
XTREME
ADVANTAGE
Parts and Service Manual
IMCO
510 East Arrow Highway
San Dimas, CA 91773
(800) 899-8058 (909) 592-6162 Fax (909) 592-6052
www.imcomarine.com email info@imcomarine.com
TABLE OF CONTENTS
Cutting Transom, Gimbal Installation, Trim Pump Hose Hookup ...………………………………………… 1
Drive Oil Reservoir Tank, Water Supply Fitting ………………………………………………………………. 2
Rear Engine Mount, Shift Cable Adjustment, Steering Hose Hookup ……………………………………… 3
Gimbal Housing (Drawing) …………...…………………………………………………………….…………… 4
Gimbal Housing (Parts List) ………………... ………………………………………………………………….. 5
Gimbal Ring (Drawing) …….…………………………………………………………………………………….. 6
Gimbal Ring (Parts List) …………...……………………………………………………………………………. 7
Gimbal Helmet (Drawing) ..……………………………………………………………………………………... 8
Gimbal Helmet (Parts List) ...…………………………………………………………………………………… 9
Gimbal Steering & Trim (Drawing) …………………………………………………………………………….. 10
Gimbal Steering & Trim (Parts List) ..…………………………………………………………………….……. 11
Serial Number
Date of Purchase
Purchased From
10-17-19 Rev 4
Cutting Transom
1. Using the provided template or using the Bravo Drilling fixture that can be purchased through a Mercury
MerCruiser Dealer can determine the transom cutout size. (Angle holes for tiller arm are not necessary
with Xtreme Advantage Gimbals).
2. Propeller height or crankshaft centerline is best determined by the hull manufacture or by previous testing.
3. Transom thickness must be between 2” and 2 ¼”.
Xtreme Advantage Gimbal Installation
1. Remove gimbal from shipping carton and remove plywood backing plate.
2. Remove all packing materials, retain steering ram restraints. (Do not allow steering rams to damage paint-
ed surfaces.)
3. Position gimbal housing onto transom and hold in place.
4. Secure inner and outer transom pieces together with 8-7/16 washers and 8-7/16 nylock nuts provided.
5. Tighten fasteners in small increments in a criss cross pattern to 23 ft lbs.
IMPORTANT: When installing gimbal to IMCO extension box the two upper studs
need to be 2 ¾” for EB-12-N and EB-12-3 and 2 ¼” for EB-14-T extension box’s.
Trim Pump Hose Hookup
1. Use provided hoses to hookup trim pump as pictured below.
2. Fill oil through oil fill cap as shown.
05-8035
Trim hose up
05-2381
Trim hose down
Page 1
Oil Fill
Drive Oil Reservoir
1. Install water supply fitting with bolts and lock washers provided.
(Torque bolts to 45 in lbs).
2. Install optional water block off plate with bolts and lock washers pro-
vided. (Torque bolts to 45 in lbs).
CAUTION: When using optional block off plate provisions for water
flow through the drive is mandatory for drive cooling.
a. Remove or cut water supply hose in gimbal.
b. Route water to external water dump.
Oil hose connection
1. Connect the gimbal housing and drive oil reservoir tank together with
the hose and fitting provided.
IMPORTANT: Drive oil reservoir must be installed higher than the
oil fitting on gimbal. Run hose as straight as possible to avoid a low
section in the system.
2. Hose must be routed away from rotating shaft.
CAUTION: Do not over fill drive oil reservoir!
Drive Oil Reservoir
05-2013 05-2382
Page 2
Rear Engine Mount
Flat Washer
Bolt
Spacer
Bolt Kit
04-8006
Double-Wound Lockwasher
Fiber Washer
Locknut
1. With outdrive in neutral position, adjust to 6 1/4”
between center of “Cable Adapter End” hole and
center of “Cable Pivot”
Shift Cable Adjustment
1. Install the rear engine mount attaching hardware on the inner transom plate mounts
as shown.
CAUTION: Engine must be aligned to gimbal using the appropriate method for
each individual application.
In neutral position, cable from gim-
bal should be 6 1/2” from cable hole
center to center of pivot.
05-8065
Hydraulic Steering Hose Hookup
CAUTION: IMCO Xtreme Advantage Gimbals can only be used with full hydraulic
steering systems.
1. Attach hoses from helm control as pictured below.
Right
Left
Page 3
Gimbal Housing
Fig-1
Page 4
Item Description Qty Part Number
1Gimbal Housing Black 105-1306
1A Gimbal Housing Silver 105-1307
2"O" Ring -111 (Bulkhead Fitting) 111-2111
3Bulkhead Fitting (Oil) 105-2345
4Hose Fitting (1/8 NPT-1/4" Hose) 109-2004
5"O" Ring (Bearing Carrier) -240 111-2240
6"O" Ring (Bearing Carrier) -045 111-2045
7Bearing Carrier 105-2308
83/8-16 x 3/4" Flat Head Allen S/S 308-020806061
9Seal, Oil (Gimbal Bearing Carrier Seal) 111-3043
10 Gimbal Bearing 110-3001
11 Insert (Water Hose) 105-2004
12 Water Hose 105-2003
13 Cover Plate Gasket 111-1013
14 Cover Plate 105-2376
15 10-24 x 1/2" Button Head Allen S/S 208-040403041
16 Bellow (Shift Cable) 105-2008
17 Lower Swivel Pin S/N GA 600 & Up 105-3605
17A Lower Swivel Pin S/N GA 599 & Down 105-3320
Cotter Key 1/8 x 2 1/2" S/N GA 599 & Down 108-150200141
18 Clip (Lower Pin) 105-2601
19 5/16-18 x 3/4" HH SS W/Hole S/N GA 600 Up 108-230705061
20 Hydraulic Manifold Gasket 111-1012
21 -4 Hose Extension 205-2317
22 -6 Hose Extension 205-2316
23 Hydraulic Manifold 105-2315
24 1/4-20 x 7/8" Allen Bolt Armer Coat Steel 208-060604072
25 Anode Plate 105-2009
26 1/4" Lock Washer SS (For Socket Head Cap Screw) 208-170600001
27 1/4-20 x 5/8" Allen Bolt S/S 208-060604051
28 Zerk Fitting S/S 105-2011
29 Grease Short Strap Cap Fitting 105-2010
30 Hose Anchor 205-6012
31 10-24 x 5/8" Hex Head S/S 208-010403051
32 Permaglide Bearing 110-7002
33 Seal (Upper Swivel Pin) 111-3044
34 Gasket (Water Connector) 111-1045
35 Water Connector Block Off Plate -Optional- 105-2382
36 Water Connector 105-2013
37 1/4" Flat Washer AN 208-100600001
38 208-010604112
39 7/16" Thin Washer AN S/S 108-160900001
40 7/16-20 Lock Nut Thin S/S 108-090904001
41 Cable Glide Teflon Bushing 3/8" NPT x 1/4" NPT 109-2012
42 Stud, 7/16" x 4 3/4" 208-130904231
43 Stud, 7/16" x 4 1/4" 608-130904211
44 7/16" Washer AN S/S 808-100900001
45 7/16-20 Nylock Nut Tin Zink 808-080904002
46 1/2" Sealing Cord 111-4026
Gimbal Housing Fig-1
Page 5
Gimbal Ring
Fig-2
Page 6
Item Description Qty Part Number
1Gimbal Ring Black 105-1297
1A Gimbal Ring Silver 105-1298
27/8-14 Hex Thin Nut Grade 8 Steel 108-091507002
3Permaglide Bearing 110-4003
4 Washer S/S 108-121500001
5Upper Swivel Pin 105-3343
6Fiber Washer 205-2016
7Gimbal Hinge Pin 205-2307
81/4-20 x 1/2" 12pt. Bolt 808-070604041
9Washer, Shim (Lower Pin) 105-2036
10 3/8-16 x 2 1/4" 12pt. Bolt 208-070806131
11 Bonding Wire 6" 105-2017
12 10-24 x 3/8" Hex Head 108-010403031
13 Bushing, (Lower Swivel Pin) 110-7004
14 Front Trim Pin (Trim Cylinder) 105-3611
15 S/S Washer (Big Hole-Trim Pin) 205-6002
16 Snap Ring 208-211300001
17 Bushing (Trim Pin) 405-2020
18 S/S Washer (Small Hole-Trim Pin) 205-6004
19 7/16-20 Nylock Nut S/S 208-080904001
20 Cap (Plastic Anchor Pin Cap) 205-2021
Gimbal Ring Fig-2
Page 7
Gimbal Helmet
Fig-3
Page 8
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