IMER INTERNATIONAL IM R15 Bedienungsanleitung
EN
MOBILE ELEVATING WORK PLATFORM
USE AND MAINTENANCE MANUAL
MUM IM R15 EN R00 06/2013
TRANSLATION OF THE ORIGINAL INSTRUCTIONS
IMER INTERNATIONAL S.p.A.
Sede legale e amministrativa
Via Salceto, 55 - 53036 POGGIBONSI (SI) -(ITALY)
Tel. +39 0577 97341 - Fax +39 0577 983304
Business Unit IMER ACCESS
Via San Francesco d’Assisi, 8 - 46020 PEGOGNAGA (MN) - ITALY
Tel. 0376 554011 - Fax 0376 559855
www.imergroup.com
IM R15
USE AND MAINTENANCE MANUAL
Table of contents
Contents of the CE conformity declaration.............................................................. 7
Static and dynamic tests .............................................................................................. 7
Aer-sale service ........................................................................................................... 8
Spare-part service.......................................................................................................... 8
Standard equipment.......................................................................................... 9
Optional............................................................................................................... 9
General instructions - safety..................................................................................... 10
Manual............................................................................................................... 10
Safety systems .................................................................................................. 10
Labels and plates.............................................................................................. 10
Operator’s requirements ................................................................................. 11
Distance from the electric lines ...................................................................... 13
Not allowed operations................................................................................... 14
To minimize hazards ....................................................................................... 16
Risk of folding .......................................................................................... 16
Risk of falling............................................................................................ 17
Electric hazards ........................................................................................ 17
Explosion or burn hazards ..................................................................... 17
Residual risks.................................................................................................... 18
Description of the machine....................................................................................... 19
Presentation ...................................................................................................... 20
Identication..................................................................................................... 21
Main components ............................................................................................ 22
Operation .......................................................................................................... 23
Movement list........................................................................................... 24
Drive and Steering...................................................................................................24
Tracks widening.......................................................................................................24
Stabilization ..............................................................................................................24
Boom liing/lowering.............................................................................................24
Pantograph liing/lowering...................................................................................25
Turret rotation ..........................................................................................................25
Telescopic boom extension/retraction...................................................................25
Jib liing/lowering...................................................................................................25
Cage rotation ............................................................................................................26
Cage levelling...........................................................................................................26
Control proportionality........................................................................... 26
Electronic circuit ...................................................................................... 27
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IM R15
USE AND MAINTENANCE MANUAL
Remote control and Radio control ........................................................ 27
Remote control .........................................................................................................27
Radio control (optional)..........................................................................................28
The push-buon panel............................................................................................28
Central unit...............................................................................................................28
Push-buon panel baery ......................................................................................29
Baery for wire controlled versions ................................................................29
Baery for versions with radio control............................................................29
Charging the baery (only for radio versions)...............................................30
Control and power instruments position..................................................... 32
Technical specications................................................................................... 34
Overall dimensions.......................................................................................... 35
Diagram work................................................................................................... 37
Plates and labels............................................................................................... 38
Use of the machine...................................................................................................... 39
Checking before use ........................................................................................ 39
Visual checking ........................................................................................ 39
Operating check ....................................................................................... 40
Operation .......................................................................................................... 41
Machine congurations .......................................................................... 42
Aerial part - Ground part .......................................................................................42
Machine status ........................................................................................................43
Machine stowed ..................................................................................................43
Machine in safety transport...............................................................................44
Machine open ......................................................................................................44
Control panels .......................................................................................... 45
Ground control panel..............................................................................................45
Push-buon panel....................................................................................................48
Selectors................................................................................................................50
Switches................................................................................................................52
Joystick controls ..................................................................................................54
Leds Bar ...............................................................................................................55
Display .................................................................................................................56
Safety systems ......................................................................................... 58
Audible alarms.........................................................................................................58
Overturning moment limiter .................................................................................59
Load sensor...............................................................................................................60
Emergency stop .......................................................................................................61
Faults ........................................................................................................................61
Safety belt aachments ...........................................................................................61
Microswitches ..........................................................................................................61
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IM R15
USE AND MAINTENANCE MANUAL
Microswitch SQ1A-B (machine stowed)..........................................................61
Microswitch SQ8 (boom) ...................................................................................61
Microswitch SQ9 (pantograph).........................................................................62
Microswitch SQ10 (control panel on cage) (for radio versions)...................62
Microswitches SQ3-4-5-6....................................................................................62
Clogged oil lter sensor..........................................................................................63
Temperature sensor (optional)...............................................................................63
Machine stop ........................................................................................... 63
Use of the machine........................................................................................... 64
Starting the machine................................................................................ 65
Motor start-up .......................................................................................... 65
Drive and Steering................................................................................... 65
Stabilization .............................................................................................. 67
Enabling the aerial part........................................................................... 69
Return to stowed machine...................................................................... 70
Levelling outriggers retraction .............................................................. 70
Enabling the movements from ground panel...................................... 71
Turret rotation .........................................................................................................71
Pantograph liing/lowering ..................................................................................71
Boom liing/lowering ............................................................................................71
Telescopic boom extension/retraction ..................................................................71
Jib liing/lowering ..................................................................................................71
Cage rotation ...........................................................................................................71
Cage levelling ..........................................................................................................71
Emergency manual procedures ..................................................................... 72
Manual emergency movements............................................................. 73
Emergency movements with 12V electric pump (optional).............. 79
Manual start of endothermic motor...................................................... 80
Diesel motor .............................................................................................................80
Petrol motor..............................................................................................................81
Baery recharge ............................................................................................... 83
Transport and Liing ...................................................................................... 84
Storage ............................................................................................................... 87
Disposal and scrapping................................................................................... 87
Maintenance................................................................................................................. 88
Machine cleaning ............................................................................................. 88
Maintenance summary table.......................................................................... 89
Check oil level and change............................................................................. 90
Electrolyte level check..................................................................................... 90
Check of baery charge................................................................................... 90
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IM R15
USE AND MAINTENANCE MANUAL
Check of screw tightening .............................................................................. 91
Grease the mechanisms................................................................................... 91
Safety devices check ........................................................................................ 92
Red emergency stop buon.................................................................... 92
Safety speed.............................................................................................. 92
Load Limiter ............................................................................................. 93
Load sensor............................................................................................... 93
Manual emergency movements check.......................................................... 94
Check brakes..................................................................................................... 94
Good grip .................................................................................................. 94
Braking spaces.......................................................................................... 94
Structure check................................................................................................. 95
Check of wheel reduction gear oil................................................................. 96
Check of hydraulic tubes ................................................................................ 97
Checking performance.................................................................................... 97
Safety speed.............................................................................................. 97
Pantograph liing/lowering................................................................... 97
Boom liing/lowering ............................................................................. 98
Telescopic boom extension/retraction................................................... 98
Turret rotation .......................................................................................... 98
Jib liing/lowering................................................................................... 98
Basket rotation.......................................................................................... 98
Oil lter check .................................................................................................. 99
Wheel reduction gear oil change ................................................................. 100
Check register................................................................................................. 102
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IM R15
Contents of the CE conformity declaration
We: IMER International S.p.a.
Address: Via Salceto, 53-55 53036 Poggibonsi (SI) - Italy
Declare under our own sole responsibility that the mobile elevating work platform, with internal
combustion engine
IM R15
Conforms to the conditions of the Machine Directive 2006/42/CE•
Conforms also to the provisions of the following Directives:•
2004/108/CE (Electromagnetic Compatibility Directive ) and following amendments and integrations
2006/95/CE (Low Voltage Directive ) and following amendments and integrations
2000/14/CE (environmental acoustic emission of equipment and machines having the aim to work
outdoor) and standards transferring them into every national legislation.
Procedures: annex V
We further certify that the following harmonised rules have been applied:•
EN 60204-1, EN ISO 12100, EN280
The name of the person authorised to compile the technical documentation is Paolo Pianigiani,•
Director of Business Unit IMER ACCESS – Via S.Francesco d’Assisi 8 - 46020 Pegognaga (MN)
– Italy
Measured sound power level
Guaranteed sound power level
Net installed power
Diesel Petrol
Static and dynamic tests
Before commissioning, the static and dynamic tests have been performed according to the
harmonised standard EN 280 section 6.3.
dB 104 102
dB 107 104
kW 6,5 8,2
USE AND MAINTENANCE MANUAL
This edition contains the use and maintenance manual of the tracked
self-propelled aerial platform IM R15.
IM R15 reaches a working height of 15 m.
Designed and manufactured to be hydraulically operated and with
proportional controls, remote-controlled by remote control.
The machine can be used outdoors.
Onlyqualiedandskilledoperatorscanusethesemachines.
Platform manufacturer:
IMER INTERNATIONAL S.p.A.
Via Salceto, 55 - 53036 POGGIBONSI (SI) - (ITALY)
Tel. 0577 97341 - Fax 0577 983304
www.imergroup.it
Business Unit IMER ACCESS
46020 PEGOGNAGA (MN) ITALIA
Via S. Francesco D’Assisi, 8
Tel. +39 0376.554011
Fax +39 0376.559855
After-sale service
For interventions, repairs and revisions, address to authorized
workshops. For information contact our Technical After-Sale
Assistance.
Spare-part service
A good and lasting working guarantee is assured by using original
spare parts only; make reference to the “SPARE PARTS
CATALOGUE”.
Alwaysstatethedatadescribedontheidenticationplateplacedon
the chassis if you need spare parts or assistance.
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IM R15
USE AND MAINTENANCE MANUAL
Standard equipment
The machine is equipped with the following:
Simultaneous and proportional controls•
Remote control for wire control•
Parking brakes•
Rubber tracks•
Hydraulically widening tracks•
Turret rotation of 355°•
Hydraulic cage balancing•
Hydraulic cage rotation•
Manual stabilization•
Overturning moment limiter•
Load limiter•
Lock valve on lifting cylinders•
Emergency manual lowering•
Dual controls: ground and cage•
Hour-counter•
Audible motion alarms•
Battery isolator•
Plug, socket and circuit breaker for 230V line•
Cable pre-set for 230V line to the cage•
Water/air line to the cage•
EC marking–EN280•
Optional
Wireless radio control kit•
Automatic levelling jacks•
Cage beacon kit•
No marking tracks kit•
12V emergency electric pump•
Preheating kit for diesel motor•
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IM R15
USE AND MAINTENANCE MANUAL
General instructions - safety
Manual
A suitable working safety is very important in order to avoid serious
injuries for the operator himself and for the other persons, therefore it
is compulsory to carefully read and well-understand this manual to
know the exact and essential instructions for the use of the machine
and the maintenance operations.
This manual is to be considered as an integral part of the machine
and it should always remain on the platform for future reference.
This use manual must be carefully preserved by the user for the whole machine life, even if the
machine is lent, rent or sold.
The gures described in this manual DON’T always exactly reproduce the model described but
these are used for a beer and easier understanding of the text.
Safety systems
The safety systems applied to the machine are inevitably subject to wear and to go out of tune.
Therefore,theymustbecontrolledandkeptinperfectefciency;also,itisnotadvisabletoevaluate
their operational and safety conditions only on the basis of their functioning.
Such systems do not relieve the operator of the responsibility of carrying out an informed and
appropriate use of the machine.
It is absolutely forbidden to remove, modify or tamper with parts of the self-propelled aerial platform,
which are important for safety and stability.
Any tampering whatsoever with the main members of the self-propelled aerial platform and associated
safetydevicesimmediatelynulliesguaranteeconditions.
Labels and plates
Potential dangers and instructions regarding the machine are given
on labels and plates; these should therefore be kept in a clearly
legible, good condition.
10
IM R15
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1
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